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85540-85541

General Safety Practices

Safety  on  the  job  should  always  be  a  top  priority. 

Training  and  experience  are  important  factors  in  the 

safe  operation  of  equipment.  Please  consider  the 

following information and realize that safe operation is 

a matter of using common sense as it relates to the 

machine,  its  maintenance,  the  operator,  the  training, 

and  the  operating  conditions.  These  are  general 

safety instructions that apply to most turf maintenance 

equipment.

This list includes many general safety 

instructions as they relate to turf equipment. 

This list does not encompass all hazards. 

Common sense must always be used to 

determine the safest way to operate a 

machine under specific conditions.

TRAINING: 

● Always read the manual, the decals, and the safety 

warning decals before operating a machine for the first 

time.

● Always check the location and use of each control 

before operating a machine for the first time.
● Practice operating the machine in a safe area with no 

obstructions until becoming familiar with the controls.

● If you have questions, ask your supervisor or call the 

factory.

CLOTHING: 

● Clothes should be snug fit. Loose fitting clothing is 

hazardous because it may get caught in the mechanism 

during service or operation.
● Remove jewelry before operation. Jewelry may get 

caught in the mechanism.

● Wear shoes that will protect your feet. The protection 

of leather shoes, boots, or steel toed safety shoes, is 

required.
●  Hard  Hat: A  hard  hat  should  be  considered  when 

using equipment on a golf course. The danger of being 

hit by a golf ball should be a major concern as well 

as  protection  needed  while  operating  under  trees  or 

around obstacles.

● Eye Protection: Safety glasses and/or face shields 

should be worn when operating, as well as working in 

close proximity to high speed rotary equipment. Watch 

for rotary mowers, edgers, brush and string trimmers. 

Rotary mowers can throw debris at speed up to 320 

Km/h.

● Hearing: If the noise level of the equipment is too 

loud, use ear protection.
● Do not use stereo headsets during operation. This 

is a distraction that may lead to an accident. Headsets 

also  make  it  difficult  to  hear  other  people  and  other 

equipment while operating the machine.
●  Gloves:  Use  gloves  to  protect  your  hands.  Use 

gloves when handling sharp or hazardous objects.
●  Respirators:  When  operating  in  dusty,  windy 

conditions, wear a respirator. This is also an important 

consideration  if  operating  equipment  while  spraying 

chemicals and fertilizers.

THE OPERATOR: 

●  The  operator  should  never  use  a  machine  while 

under the influence of alcohol or drugs.
●  The  operator  should  be  aware  of  the  hazards  of 

working in the sun and should take proper precautions 

to avoid heat stress and dehydration. Use sun screen 

products when necessary.
● The operator should never attempt to ride a machine 

that  is  not  designed  for  that  propose.  Do  not  allow 

others to ride a machine that is not designed for 

passengers.
●  Do  not  operate  any  equipment  at  unsafe  speeds.  

Speeds should be reduced when turning or operating 

on slopes. The operator must use common sense to 

determine a safe speed based on the equipment, the 

load, the slope, the surface, and other conditions that 

may affect safe operation.
● The operator must be aware of the conditions around 

the machine.  Be careful to observe other people and 

machines in the area.

Recognizing Safety Warnings Used In Manual

LOOK FOR THE SAFETY HAZARD WARNING SYMBOL

The symbol is used to alert the operator of safety hazards.

It is used in conjunction with the words DANGER, WARNING, and CAUTION.

“DANGER” identifies immediate hazards which will result in serious injury or death.

“WARNING” identifies potential hazards which could result in serious injury or death.

“CAUTION” identifies hazardous situations which may result in minor injury and/or could result in 

damage or destruction of equipment.

WARNING

CAUTION

DANGER

SAFETY

Summary of Contents for 85540

Page 1: ...4 196 and 10 212 872 Additional Patents Pending Manual Number 670678 Rev B DANGER IF INCORRECTLY USED THIS MACHINE CAN CAUSE SEVERE INJURY THOSE WHO USE AND MAINTAIN THIS MACHINE SHOULD BE TRAINED IN ITS PROPER USE WARNED OF ITS DANGERS AND SHOULD READ THE ENTIRE MANUAL BEFORE ATTEMPTING TO SET UP OPERATE OR SERVICE THE MACHINE TURFCO MFG INC 1655 101st Avenue NE Minneapolis Minnesota 55449 4420 U...

Page 2: ... Speed 11 Planning Aerating Path 12 Turning Aerator At End of a Row and Moving Aerator Backwards 12 Inspection During Operation 12 Decals 13 Operator Daily Inspection 14 Storage 14 Troubleshooting Table 14 Service and Adjustment Cleaning and Hardware Inspection 15 Lubrication 15 Transaxle V Belt Adjustment 16 Direction Control Cable Adjustment 16 Chain Idler Sprocket Adjustments 17 Tine Position 1...

Page 3: ... and Registered Trademarks Covered Under US Patent 6 708 773 and 9 474 196 and 10 212 872 Additional Patents Pending TURFCO is a registered trademark of Turfco Mfg Inc TurnAer and XT5 are registered trademark of Turfco Mfg Inc Yamaha is a registered trademark of Yamaha Motor Corporation Briggs and Stratton is a registered trademark of Briggs and Stratton Corporation Aerator Width 33 3 4 Inches 85 ...

Page 4: ...ers edgers brush and string trimmers Rotary mowers can throw debris at speed up to 320 Km h Hearing If the noise level of the equipment is too loud use ear protection Do not use stereo headsets during operation This is a distraction that may lead to an accident Headsets also make it difficult to hear other people and other equipment while operating the machine Gloves Use gloves to protect your han...

Page 5: ...d fittings frequently for cracks and leaks Pull the starter cord slowly until resistance is felt Then pull the cord rapidly to avoid kickback and to prevent hand or arm injury Do not remove the fuel tank cap or fill fuel tank while the engine is hot or running Allow the engine to cool before refueling Do not operate the engine if gasoline is spilled Do not operate the engine when the smell of gaso...

Page 6: ...rough the hole in the lift arm and the wheel arm and is held in place by the flat washers See Figure 1 Tighten securely Check movement of the transport wheels lift handle Step 6 Lower the transport wheels and move the Transport Locking Pin in to the Locked position See Figure 1 This will lock the transport wheels in to a lowered position Step 7 Check the movement of the direction control handle DO...

Page 7: ...K NUT BUSHING SCREW FLAT WASHERS NYLOCK NUT SAE 30 TRANSPORT LOCKING PIN IN UNLOCKED POSITION REMOVE BLACK PLASTIC HORSESHOE SHAPED SHIMS PULL TO UNLOCK DRIVE WHEELS NEUTRAL CHECK OIL WITH ENGINE SITTING LEVEL HANDLEBAR BASE FIGURE 1 AS85540 01 RevB LIFT TUBE REMOVABLE WEIGHT Unleaded Gasoline Fuel Shutoff Valve TRANSPORT LOCKING PIN IN LOCKED POSITION ...

Page 8: ...ESCRIPTION OF OPERATOR CONTROLS See Figure 2 The Operator Controls are located on the handlebar They are the Transport Wheels Lift Handle and the Forward Reverse Direction Control Handle Engine controls are located on the engine Ensure that all operator controls are in good operating condition Do not alter operator controls and or operate the Aerator with defective or non operational operator cont...

Page 9: ...st Engagement On Uneven Ground Can Cause The Aerator To Tip Or Roll Over The direction handle will not act as a brake when released If the direction handle is released when the Aerator is going up a slope the machine can freewheel forwards or backwards towards the operator Transport Locking Pin See Figure 4 The transport locking pin secures the transport wheels in a lowered position for transporti...

Page 10: ...ssary fill the engine crankcase in accordance with the engine manufacturer s instructions Grease The fittings in the rear wheel hubs Use fresh fuel of a type and grade recommended by the engine manufacturer Fill the tank 3 4 full Check The transport locking pin is not locking transport wheels Inspect The tines and the V belt for damage Check All guards are in place Do Not Operate Without Guards In...

Page 11: ...d Allow Engine to Return to Idle Speed Briggs and Stratton 4 Place Throttle to STOP Position Use On Off switch on Yamaha engine 5 Place Engine Fuel Shutoff To OFF Position To stop the engine in an emergency situation release the direction control handle and put the engine throttle in the STOP position On Yamaha engines Use the On Off switch OPERATING DIRECTION CONTROL HANDLE Slowly push the direct...

Page 12: ...t are too tight to turn To turn the Aerator in a tight area lift the tines out of the ground using the transport wheels lift handle Pull back on the Direction Control handle and back out of the tight spot While backing up pull on the handlebar in the direction you want to turn to swing the machine around Go forward and reposition the machine to return to your planned path Moving In Reverse When in...

Page 13: ...PL85540 07 Rev B TM REVERSE FORWARD AERATE TINES DOWN TRANSPORT TINES UP 15 Max F OFF FRONT TANK REAR TANK FUEL TANK SELECTOR G CHECK OIL WITH ENGINE SITTING LEVEL 190cc 149 Kg 328 lbs Turfco TurnAer TM XT5 Aerator Product Number 85540 US Patents 6 708 773 9 474 196 10 212 872 Additional Patents Pending 5 6 Km h 3 5 MPH 2 4 Km h 1 5 MPH 189cc 149 Kg 328 lbs Turfco TurnAer TM XT5 Aerator Product Nu...

Page 14: ...r proper lubrication of the entire machine Check for proper oil levels in the engine Check engine oil with engine setting level Check condition and sharpness of the tines Check for plugged or blocked tines Inspect all operator controls for proper operation Do not operate any machine with missing inoperative or damaged controls The Aerator operates with vibration Before and after each use check and...

Page 15: ...el TO AVOID SERIOUS INJURY Never Perform Any Service or Adjustment Procedures With the Engine Operating All Of The Following Lubrication Service or Adjustment Procedures Involve Or Are Near Rotating and Moving Parts Use Caution When Working Near the Tine Reel Assembly Tines Are Sharp and Can Easily Cut Hands and Feet Wear the appropriate safety gear Use the Transport Locking Pin To Secure The Tine...

Page 16: ... Adjusting the control cable will change the forward speed The correct position is where the forward handles contact the handlebar when accuated There should not be a gap between the forward handles and the handlebar when fully accuated Make minor adjustments To adjust the cable loosen the nuts holding the cable then change the adjustment by turning the nuts one turn at a time until forward speed ...

Page 17: ... inch 12 mm to 19 mm Take measurement above the idler sprocket see figure 8 Retighten idler sprocket and recheck tension setting measurement Set both sides the same If the chains cannot be adjusted within the movement of the idler sprocket the chain can be shortened by removing a half link Each chain has two half offset links Remove one or both half links The shortened chain will reposition the id...

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