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Summary of Contents for BL67-GW-PN-AC

Page 1: ...USER MANUAL PROFINET AIDA gateway BL67 GW PN AC...

Page 2: ...uhr All rights reserved including those of the translation No part of this manual may be reproduced in any form printed photocopy microfilm or any other process or processed duplicated or distributed...

Page 3: ...INET 3 1 PROFINET 3 2 3 1 1 Distributed field devices with PROFINET 3 2 3 1 2 Communications in PROFINET 3 2 3 1 3 Address assignment 3 3 3 1 4 Ethernet MAC ID 3 3 3 1 5 LLDP Protokoll Link Layer Disc...

Page 4: ...lation of the GSDML files 5 5 5 1 5 Adding PROFINET IO network nodes 5 9 5 1 6 Configuring the BL67 station 5 12 5 1 7 Scanning the network for PROFINET nodes 5 13 5 1 8 PROFINET neighborhood detectio...

Page 5: ...ting instructions 8 1 Mechanical mounting 8 2 8 1 1 General mounting rules 8 2 8 2 Building up a BL67 station 8 3 8 2 1 Mounting a gateway 8 3 8 2 2 Mounting a base module 8 3 8 2 3 Mounting the elect...

Page 6: ...D301239 1013 BL67 AIDA PROFINET iv...

Page 7: ...1 1 1 About this manual 1 1 Documentation concept 1 2 1 1 1 Additional documentation 1 2 1 2 Description of symbols used 1 3 1 3 General 1 4 1 3 1 Prescribed use 1 4 1 3 2 Notes concerning planning i...

Page 8: ...he connection to automation devices the maximum system extension etc The bus independent I O modules of the BL67 system as well as all bus independent information as mounting labeling etc are describe...

Page 9: ...sign means for the operator work with extreme caution Attention This sign can be found next to all notes that indicate a potential hazard This can refer to possible danger to personnel and damages to...

Page 10: ...rouble free and safe operation of these devices 1 3 2 Notes concerning planning installation of this product Attention Please read this section carefully Safety aspects cannot be left to chance when d...

Page 11: ...1 2 BL67 philosophy 2 1 The basic concept 2 2 2 1 1 Flexibility 2 3 2 1 2 Easy to handle 2 3 2 2 BL67 components 2 4 2 2 1 Gateways 2 4 2 2 2 Electronic modules 2 5 Power Feeding modules 2 5 2 2 3 Bas...

Page 12: ...ounts as one station on the bus and therefore occupies one fieldbus address in any given fieldbus structure A BL67 station consists of a gateway power distribution modules and I O modules The connecti...

Page 13: ...standard line with the exception of the gateway consist of a base module and an electronics module The gateway and the base modules are either snapped onto a mounting rail or are directly mounted onto...

Page 14: ...onnects the fieldbus to the I O modules It is responsible for handling the entire process data and generates diagnostic information for the higher level master and the software tool I O ASSISTANT 3 FD...

Page 15: ...bute the required 24 V DC field voltage to the I O modules They are necessary for building groups of modules with different potentials within a BL67 station or if the rated supply voltage for the outp...

Page 16: ...riations 1 M12 2 M12 2 M12 P 4 M12 4 M12 P 4 M8 8 M8 1 M12 8 1 M23 1 M23 19 1 7 8 for Power Feeding modules 2 2 4 End plate An end plate on the right hand side physically completes the BL67 station It...

Page 17: ...ROFINET 3 2 3 1 1 Distributed field devices with PROFINET 3 2 Device Model 3 2 3 1 2 Communications in PROFINET 3 2 The PROFINET services 3 2 3 1 3 Address assignment 3 3 3 1 4 Ethernet MAC ID 3 3 3 1...

Page 18: ...unications in PROFINET contain different levels of performance The non time critical transmission of parameters configuration data and switching information occurs in PROFINET in the standard channel...

Page 19: ...ned for each device by the IEEE Institute of Electrical and Electronics Engineers New York The first 3 bytes of the MAC address contain a manufacturer identifier Turck 00 07 46 xx xx xx The last 3 byt...

Page 20: ...PROFINET D301239 1013 BL67 AIDA PROFINET 3 4...

Page 21: ...9 1 Diagnostic messages via LEDs 4 10 4 10 Diagnosis in PROFINET 4 13 4 10 1 Gateway Error codes 4 13 4 10 2 Channel specific error codes of the I O modules 4 14 Meaning of the error codes for the BL6...

Page 22: ...The gateway handles the entire process data exchange between the I O level and the fieldbus and generates diagnostic information for higher level nodes and the software tool I O ASSISTANT The BL67 AID...

Page 23: ...nection The connection of the supply voltage is done via two 5 pole AIDA power connectors Figure 4 1 BL67 GW PN AC AVoltagesupply AIDA BAIDAEthernet RJ45 Cmodule bus LED Dgatewaystatus LED EfieldbusLE...

Page 24: ...cture The BL67 gateway has the following structure Figure 4 2 gateway structure mC 5 VDC 24 VDC BL67 System bus Communi cation bus v Power bus vi PE GND Short circuit protection Memory Module bus inte...

Page 25: ...ation Maximum sensor supply from gateway or power feeding module against overload and short circuit Field supply US2 24 V DC supply of outputs Permissible range 18 to 30 VDC IUS2 7 A Maximum load curr...

Page 26: ...rding to IEC 60529 IP67 Shock resistance according to IEC 68 2 27 Drop and topple free fall according to EN 68 2 31 IEC 68 2 32 Emitted interference High frequency radiated acc to EN 55011 class A Ele...

Page 27: ...nnectors System supply US1 US1 is for the internal system supply at the module bus VMB 5 V and for the 3A short circuit limited sensor supply Vsens Field supply US2 US2 is for output supply and is lim...

Page 28: ...stic software I O ASSISTANT 3 FDT DTM The service interface is designed as a 5 pole mini USB connection In order to connect the gateway s service interface to the PC a commercial cable with mini USB c...

Page 29: ...IP address but recognized and addressed by it s device name The selection of a device name for a special IO device can thus be compared to the setting of the PROFIBUS address for a DP slave The devic...

Page 30: ...OFINET IO controller correspond to the modules in the station green flashing 1 Hz Station is in the Force Mode of the I O ASSISTANT Deactivate the Force Mode of the I O ASSISTANT red CPU not ready vol...

Page 31: ...rror Check the system power supply at the gateway and the cabling Unmount excessively mounted modules Replace the gateway if necessary SF red Hardware or software error module or gateway diagnosis pen...

Page 32: ...duplex red flashing IO device error possible causes watchdog time out bus communication via PROFINET is disturbed wrong IP address wrong configuration wrong parameterization wrong or missing device na...

Page 33: ...hannel 0 Undervoltage at US1 USYS Undervoltage channel 1 Undervoltage at US2 UL Error codes 16 to 31 manufacturer specific 16 Parametrization error configuration error Station configuration changed Th...

Page 34: ...detected a hardware failure Exchange the module 22 Behavior at communication loss The module detected a communication problem at its ports e g RS232 485 422 SSI or other interface Check the connection...

Page 35: ...ndervoltage BL67 PF 24VDC Undervoltage VI Undervoltage VO BL67 2RFID Transceiver Voltage supply error 3 Overvoltage 4 Overload 4 Overload BL67 RFID x Ident overcurrent supply of transceiver is switche...

Page 36: ...67 1RS Hardware error BL67 AO 22 Behavior at communication loss BL67 1CVI Communication error transmitted since module start Guard Time Communication error Guard Time timeout BL67 2RFID Parameter not...

Page 37: ...The gateway maintains the actual output settings of all modules with the exception of analog output modules Error information is transmitted to the analog output modules Depending on their configurati...

Page 38: ...ormation is transmitted 01 output substitute value The gateway switches the outputs of all modules to 0 with the exception of analog output modules Error information is transmitted to the analog outpu...

Page 39: ...itored Bit 3 reserved Bit 4 I O ASSISTANT Force Mode disable 0 inactive A 1 active The I O ASSISTANT is not able to access the gateway via Force Mode Bit 5 reserved Bit 6 Startup also if configuration...

Page 40: ...n deactivated Changes in the parameter settings are ignored for the respective module The stored parameter data will be used Note This parameter is not part of the module parameters but is only import...

Page 41: ...l Input is evaluated as input 1 open circuit monitoring Module works in the mode for open circuit monitoring group 1 channel 0 and 2 or 2 channel 1 and 3 Table 4 9 Module parame ters Adefault setting...

Page 42: ...current mode 0 0 20 mA A 1 4 20 mA 1 Value representation 0 Integer 15 bit sign A 1 12 bit left justified 2 Diagnosis 0 activate A 1 deactivate 3 Channel 0 activate A 1 deactivate Table 4 11 Module pa...

Page 43: ...ft justified 2 Diagnosis 0 release A 1 block 3 Channel 0 activate A 1 deactivate 7 to 4 Element 0000 Pt100 200 850 C A 0001 Pt100 200 150 C 0010 Ni100 60 250 C 0011 Ni100 60 150 C 0100 Pt200 200 850 C...

Page 44: ...0 60 Hz 1 Value representation 0 Integer 15 bit sign A 1 12 bit left justified 2 Diagnosis 0 release A 1 block 3 Channel 0 activate A 1 deactivate 7 to 4 Element 0000 Type K 270 1370 CA 0001 Type B 1...

Page 45: ...0 C A 0001 Type B 100 1820 C 0010 Type E 270 1000 C 0011 Type J 210 1200 C 0100 Type N 270 1300 C 0101 Type R 50 1760 C 0110 Type S 50 1540 C 0111 Type T 270 400 C 1000 50 mV 1001 100 mV 1010 500 mV 1...

Page 46: ...current MSB channel 8 to 15 0 to 12 A current below which an open circuit diagnosis is generated Value 10 mA 4 Short circuit current LSB channel 0 to 7 0 A to 12 current above which a short circuit di...

Page 47: ...0 activate A 1 deactivate 4 to 7 reserved 1 Substitute value Low byte In Modbus it is not possible the give out a substitute value in case of an error see also page 6 19 2 Substitute value High byte...

Page 48: ...voltage 10 10 VDC standard A 0001 voltage 0 10 VDC standard 0010 voltage 10 10 VDC PA NE 43 0011 voltage 0 10 VDC PA NE 43 0100 voltage 10 10 VDC ext range 0101 voltage 0 10 VDC ext range 0110 to 1110...

Page 49: ...es on automatically after a short circuit 1 controlled recovery Theoutput is manuallyswitched off andon again Table 4 21 Module parame ters Adefault setting Byte Bit Parameter name Value Meaning 0 0 t...

Page 50: ...0 voltage 10 10 VDC standard A 0001 voltage 0 10 VDC standard 0010 voltage 10 10 VDC PA NE 43 0011 voltage 0 10 VDC PA NE 43 0100 voltage 10 10 VDC ext range 0101 voltage 0 10 VDC ext range 0110 reser...

Page 51: ...43 0011 voltage 0 10 VDC PA NE 43 0100 voltage 10 10 VDC ext range 0101 voltage 0 10 VDC ext range 0110 to 1110 reserved 1111 deactivate 4 Value representation 0 Integer 15 bit sign A 1 12 bit left j...

Page 52: ...mode 0000 voltage 10 10 VDC standard A 0001 voltage 0 10 VDC standard 0010 voltage 10 10 VDC PA NE 43 0011 voltage 0 10 VDC PA NE 43 0100 voltage 10 10 VDC ext range 0101 voltage 0 10 VDC ext range 01...

Page 53: ...3 0100 voltage 10 10 VDC ext range 0101 voltage 0 10 VDC ext range 0110 to 1110 reserved 1111 deactivate 4 Value representation 0 Integer 15 bit sign A 1 12 bit left justified 5 Diagnosis 0 release 1...

Page 54: ...Ctrl Constant setting The diagnostic messages are shown in Byte 6 of the process input data independentlyfrom Diagnosis Byte 6 of the process output data contains 2 bits with which the receive or tran...

Page 55: ...s switched on 10 RTS CTS Hardware handshake RTS CTS is switched on 7 6 reserved 2 XON character This character is used to start the transmission of data from the data terminal device if the software h...

Page 56: ...dule as RS485 5 reserved 6 DisableReducedCtrl Constant setting The diagnostic messages are shown in Byte 6 of the process input data independentlyfrom Diagnosis Byte 6 of the process output data conta...

Page 57: ...ed out 7 6 reserved 1 3 to 0 Number of invalid bits LSB 0000 to 1111 Number of invalid bits on the LSB side of the position value supplied by the SSI encoder The meaningful word width of the position...

Page 58: ...ID_BITS_MSB INVALID_BITS_LSB must always be less than SSI_FRAME_LEN Default 0 0hex 7 reserved 2 3 to 0 Data rate 0000 1000000 bps 0001 500000 bps A 0010 250000 bps 0011 125000 bps 0100 100000 bps 0101...

Page 59: ...300ms default 3 300ms Life Time Factor Default 3 Config Different configuration settings see Table 4 29 Table 4 28 Configuration possibilities of the CANopen Nodes Bit Parameter name Value Meaning 0 N...

Page 60: ...possibilities for CANopen Bit Parameter name Value Meaning 0 to 2 Baud rate 000 1000k 001 reserved 010 500k 011 250k 100 125k A 101 50k 110 20k 111 10k 3 Termination 0 no terminating resistor A 1 ter...

Page 61: ...1 x rising edge at A 01 1 x falling edge at A 10 2 x both edges at A A 11 4 x both edges at A and B 4 Count direction 0 up A 1 down 5 reserved 6 Input B 0 normal A 7 Input A 0 normal A 1 inverted 1 0...

Page 62: ...0 2 Gate function 000 Counter permanently inactive 001 DI0 is HW gate 010 DI1 is HW gate 011 DI2 is HW gate 100 DI3 is HW gate 101 Z is gate 110 only SW gate A 111 reserved 3 Gate 0 normal A 4 Count m...

Page 63: ...ay user data Table 4 31 Gateway Applica tion Instance Index Name Data Type r w Comment 1 0x01 Gateway parameters WORD r w Parameter data of the module 2 0x02 gateway Designation STRING r Product name...

Page 64: ...s STRING 16 r w 45043 0xAFF3 I M3 functions STRING 54 r w 45044 0xAFF4 I M4 functions STRING 54 r w 45045 0xAFF5 I M5 functions 28672 0x7000 Gateway parameters WORD r w activating deactivating the Eth...

Page 65: ...ve module 20 0x14 to 22 0x16 reserved 23 0x17 Output data specific r w Output data of the respective module 24 0x18 to 31 0x1F reserved 32 0x20 to 255 0xFF Profile specific These indices are reserved...

Page 66: ...Technical features D301239 1013 BL67 AIDA PROFINET 4 46...

Page 67: ...guring the BL67 station 5 12 5 1 7 Scanning the network for PROFINET nodes 5 13 Device name assignment BL67 gateway 5 14 5 1 8 PROFINET neighborhood detection 5 15 Necessary setting for the PROFINET c...

Page 68: ...02 2pirt IP address 192 168 1 2 Siemens switch 4 port 2 RJ45 2 LWL device name scalance x202 2pirt IP address not assigned yet ET200S device name im151 3pn testlab IP address not assigned yet BL67 GW...

Page 69: ...project in the Simatic Manager using the File New command Add a Simatic station to the project using the Insert station command In this example a Simatic 300 station is used The configuration of the...

Page 70: ...Ethernet the respective interface network card of the PG PC has to be activated The configuration of the interface is done via the Set PG PC Interface command Open this dialog in the Simatic software...

Page 71: ...onnection between S7 PLC and Ethernet network and confirm the settings 5 1 4 Installation of the GSDML files In the hardware configuration HW config open the Options Install GSD file command in order...

Page 72: ...wsing the directories and add the gateway to the hardware catalog The new BL67 gateway can now be found under PROFINET IO Additional Field Devices I O TURCK Chose the profile rack RACK 300 for the Sie...

Page 73: ...CPU from the hardware catalog In this example a CPU 315 2 PN DP version 6ES7 315 2EH14 0AB0 V 3 2 is used In the dialog Properties Ethernet Interface the IP address and the subnet mask for the S7 CPU...

Page 74: ...Connection of the PROFINET gateway to a Siemens PLC S7 D301239 1013 BL67 AIDA PROFINET 5 8 The subnet is added via the New button Figure 5 10 Add new Ethernet subnet...

Page 75: ...tion example 5 1 5 Adding PROFINET IO network nodes The nodes of the example network see page 5 2 are added to the PROFINET as follows Siemens switch Device name SCALANCE X202 2P ET200S device name im...

Page 76: ...iguration BL67 GW PN AC device name not assigned yet IP address assigned Select the gateway under PROFINET IO Additional Field Devices I O TURCK and add it to the Ethernet network A double click on th...

Page 77: ...e name The selection of a device name for a special IO device can thus be compared to the setting of the PROFIBUS address for a DP slave Note When storing the device name or the IP address or when res...

Page 78: ...are connected to the BL67 gateway are added to the station They have to be selected from the Hardware Catalog in the same order as they appear physically in the station Save the hardware configuration...

Page 79: ...MAC address Open the respective dialog box by using PLC Ethernet Edit Ethernet Node Browse the network for active network nodes identified by means of their MAC address by using the button Browse in...

Page 80: ...e BL67 AIDA gateway Device name turck bl67 IP address 192 168 1 71 Figure 5 16 Adaptation of the Ethernet node configuration Note Here you can also assign an application specific device name to the de...

Page 81: ...evice by the neighbor device configured before see Configuring the neighborhood detection page 5 16 Necessary setting for the PROFINET controller The neighborhood detection without using a PC or remov...

Page 82: ...then used to assign the IP address and the device name to the new device The definition of the partner port is done either in the properties of the devices Ethernet ports or directly in the PROFINET T...

Page 83: ...the Topology Editor The assignment of neighboring devices is done either in the tabular or the graphical view The copper ports of the devices are shown in green the fiber optic ports in orange Figure...

Page 84: ...opology detection The Step 7 software allows an offline online comparison of the configured and the actually present topology To do so please select the register tab Offline online comparison and acti...

Page 85: ...tized stat up activation at PN IO FSU is activated at the PN IO slots of FSU devices in the hardware configuration HW Config in the Simatic software In this example the PN IO slots of the two slaves a...

Page 86: ...ve to be configured as follows Autonegotiation disable Transmission medium duplex set to a fixed value Here also the port configuration is shown using the example of port 1 at station turck bl67 Note...

Page 87: ...BL67 AIDA gateways for PROFINET show gateway diagnostics and channel specific module diagnostics in the hardware configuration of the Step 7 software Furthermore a special help text which clearly spec...

Page 88: ...to be parameterized for operation in IRT networks 1 Double click slot X1 PN IO of the gateway and open the dialog box properties PN IO X1 2 In the register tab Synchronization switch the Synchronizati...

Page 89: ...6 1 Module arrangement 6 2 6 1 1 Random module arrangement 6 2 6 2 Complete planning 6 2 6 3 Maximum system extension 6 3 6 4 Creating potential groups 6 5 6 5 Plugging and pulling electronics module...

Page 90: ...on can basically be chosen at will Nevertheless it can be useful with some applications to group certain modules together 6 2 Complete planning The planning of a BL67 station should be thorough to avo...

Page 91: ...the following table contains an overview about the modules nominal current consumptions Attention Ensure that a sufficient number of Bus Refreshing and Power Feeding modules are used if the system is...

Page 92: ...DO 0 1A P 9 mA Analog output modules BL67 2AO I 12 mA BL67 2AO V 18 mA BL67 4AO V 15 mA Digital combi modules BL67 4DI4DO PD 9 mA BL67 8XSG PD 9 mA BL67 8XSG P Analog combi modules BL67 4AI4AO V I 15...

Page 93: ...e interface at the gateway by using the software tool I O ASSISTANT 3 FDT DTM please find more information in the online help Note Please find any information about the bus independent module specific...

Page 94: ...Guidelines for station planning D301239 1013 BL67 AIDA PROFINET 6 6...

Page 95: ...ing protection 7 3 7 1 4 Transmission media 7 3 7 2 Potential relationships 7 4 7 2 1 General 7 4 7 3 Electromagnetic compatibility EMC 7 5 7 3 1 Ensuring electromagnetic compatibility 7 5 7 3 2 Groun...

Page 96: ...ure EMC compatible cable routing the cables should be grouped as follows Various types of cables within the groups can be routed together in bundles or in cable ducts Group 1 shielded bus and data cab...

Page 97: ...age arrestors must be installed at the point where the cables enter the building 7 1 4 Transmission media For a communication via Ethernet different transmission media can be used coaxial cable 10Base...

Page 98: ...s well as the field supply are realized via one power feed at the gateway All BL67 modules gateway Power Feeding and I O modules are connected capacitively via base modules to the mounting rails The b...

Page 99: ...components All inactive metal components for example switchgear cabinets switchgearcabinet doors supporting bars mounting plates tophat rails etc must be connected to one another over a large surface...

Page 100: ...e corrosion resistant mounting rails Mount the mounting rails over a large surface area and with a low impedance to the support system using screws or rivets Remove the isolating layer from all painte...

Page 101: ...example fixing points of 10 to 20 cm apart and be connected to a reference potential area The cable shield should not be severed but routed further within the system for example to the switchgear cab...

Page 102: ...6 mm2 0 025 inch2 If the cable length is higher than 200 m then a cross section of at least 25 mm2 0 039 inch2 is required The compensation cable must be made of copper or zinc coated steel The compen...

Page 103: ...End plate 8 5 8 2 6 Mounting of BL67 directly on the mounting plate 8 6 8 2 7 FE connection 8 6 Mounting the BL67 stations on a mounting rail 8 6 8 2 8 Mounting end brackets 8 6 8 3 Dismounting a BL67...

Page 104: ...BL67 station The electronic modules are mounted subsequently in the order required Potential isolation can be achieved by mounting a Power Feeding module power distribution before mounting the next m...

Page 105: ...eway 2 Tighten the screws of the inserted base module 3 All other base modules of the station are mounted identically Their module bus contacts have to fit into the contacts of the respective left han...

Page 106: ...ding element is mounted on the underside of each electronic module When mounting the electronic module for the first time the lower part of the coding element is automatically inserted into the recess...

Page 107: ...base module of a station It is fixed with two screws and serves to protect the module bus contacts and to guarantee the protection class IP67 Method 1 Insert the end plate into the last base module o...

Page 108: ...ounting holes when mounting non pre drilled mounting rails 1 Insert a screwdriver into the opening provided in the locking mechanism at the top of the gateway and of the base modules and open the lock...

Page 109: ...ated on its right are dismounted Individual base modules can only be removed from a station when all base modules located to its right have been dismounted Dismounting an entire BL67 station in chrono...

Page 110: ...e wiring from the base module Loosen the two screws at the front of the base modules Insert a screwdriver into the opening provided in the locking mechanism at the top of the base module to be changed...

Page 111: ...iring The BL67 station remains in operation ifanelectronics module is pulled The voltage and current supplies as well as the protective earth connections are not interrupted Attention Please observe t...

Page 112: ...Mounting and mounting instructions D301239 1013 BL67 AIDA PROFINET 8 10...

Page 113: ...D301239 1013 BL67 AIDA PROFINET 9 1 9 Appendix 9 1 Nominal current consumption of modules on Ethernet 9 2...

Page 114: ...input modules BL67 4DI P 9 mA BL67 8DI P 9 mA BL67 4DI PD 9 mA BL67 8DI PD 9 mA BL67 4DI N 9 mA BL67 8DI N 9 mA BL67 16DI P 9 mA Analog input modules BL67 2AI I 10 mA BL67 2AI V 10 mA BL67 2AI PT 13 m...

Page 115: ...L67 2AI42O V I 15 mA Technology modules BL67 1RS232 50 mA BL67 1RS485 422 20 mA BL67 1SSI 15 mA BL67 1CVI 9 mA BL67 2RFID x 9 mA BL67 1CNT ENC 15 mA Note Please find any information about the bus inde...

Page 116: ...Appendix D301239 1013 BL67 AIDA PROFINET 9 4...

Page 117: ...ities 4 7 diagnostic messages 4 10 field bus connection 4 7 function 4 2 LEDs 4 10 service interface 4 8 status indicators 4 9 supply voltage 4 5 technical data 4 3 voltage supply 4 7 Gateway paramete...

Page 118: ...g electronic modules 8 9 Pulling electronic modules 6 5 R RJ45 4 7 S safe operation 1 4 safety measures and accident protection guidelines 1 4 shield 7 7 Stationsma e 8 9 Symbols 1 3 system extension...

Page 119: ...D301239 1013 Hans Turck GmbH Co KG 45472 M lheim an der Ruhr Germany Witzlebenstra e 7 Tel 49 0 208 4952 0 Fax 49 0 208 4952 264 E Mail more turck com Internet www turck com www turck com...

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