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6

USER MANUAL

TUNJKBTL10L

6.  OPERATING INSTRUCTIONS

WARNING! Ensure that you read, understand and apply the safety instructions and warnings before use.

Lifting

 •

Turn the handle/release valve clockwise to the closed position. Do not over tighten.

 •

Position the jack under the specified lift point.

 •

Begin lifting by pumping the handle up and down.

 •

Immediately after lifting, support the vehicle with appropriately rated axle stands.

 •

Turn the handle/release valve slowly counterclockwise to lower the vehicle onto axle stands.

Lowering

• 

Turn the handle/release valve clockwise to the closed position. Do not over tighten.

• 

Pump the handle up and down to lift vehicle off axle stands.

• 

Remove the axle stands. Do not get under or let anyone get under the vehicle while lowering.

• 

Turn the handle/release valve slowly counterclockwise to lower the vehicle onto the ground.

7.  TROUBLESHOOTING

Symptom

Possible Causes

Solution

Jack will not lift the load

1. Release valve not tightly closed

2. Low oil level

3. Defective or worn internal parts

4. Load exceeds maximum allowance

1. Tighten release valve

2. Check and add oil. Follow "Check and Refill Oil" 

instructions on facing page

3. Discontinue use and contact a local repair centre

4. Use a higher capacity jack

Jack will not hold the load

1. Release valve not tightly closed

2. Power unit malfunction

1. Tighten release valve

2. Discontinue use and contact a local repair centre

Jack will not descend to 

minimum height, or will not 

remain in lowered position

1. Air trapped in system

2. Reservoir oil overfilled

1. Vent air out of system. Follow "Air Venting 

Procedures" on facing page

2. Check and ensure proper oil level. Follow "Check and 

Refill Oil" instructions on facing page

Jack will not lift to  

maximum height

1. Low oil level

1. Check and ensure proper oil level. Follow "Check and 

Refill Oil" instructions on facing page

Jack will not function 

properly after trying 

solutions listed above

1. Internal malfunction or structural 

damage

1. Stop usage and contact an authorised repair centre

Summary of Contents for TUNJKBTL10L

Page 1: ...10 TONNE BOTTLE JACK USER MANUAL TUNJKBTL10L ...

Page 2: ...s are made without guarantee Since the conditions of use are beyond their control Tundra Industrial disclaim any liability for loss or damage suffered from the use of this data or suggestions Tundra Industrial reserve the right to change product specifications and warranty statements without further notification All images are for illustration purposes only ...

Page 3: ...lippery and capable of sustaining the load 1 11 Inspect the jack before each use Do not use if bent broken cracked leaking or otherwise damaged any suspect parts are noted or it has been subjected to a shock load 1 12 Check to ensure that all applicable bolts and nuts are firmly tightened 1 13 Do not operate the jack when you are tired or under the influence of alcohol drugs or any intoxicating me...

Page 4: ...ed during transit as follows a Insert jack handle over release valve and turn anti clockwise to open valve b Insert jack handle into the handle socket and pump several times to ensure full internal lubrication and to bleed air from the system c When complete place the handle back over the release valve and turn clockwise to close WARNING Ensure you prepare vehicle and use jack according to Section...

Page 5: ... 12 Steel Ring 13 Piston Ring 14 O Ring 15 Upper Piston Ring 16 Steel Ring 17 Piston 18 Steel Ring 19 Retaining Ring 20 Steel Ring 21 Y Ring 22 Seal Ring 23 Piston 24 Nylon Washer 25 Piston Rod 26 Steel Ring 27 Top Nut 28 C Ring 29 Linking Rod 30 Handle Socket 31 Axle Pin 32 Pump Core 33 Dustproof Ring 34 Retaining Ring 35 O Ring 36 Pump Cylinder 37 Safety Valve No Description 40 Nylon Washer 41 G...

Page 6: ...on Jack will not lift the load 1 Release valve not tightly closed 2 Low oil level 3 Defective or worn internal parts 4 Load exceeds maximum allowance 1 Tighten release valve 2 Check and add oil Follow Check and Refill Oil instructions on facing page 3 Discontinue use and contact a local repair centre 4 Use a higher capacity jack Jack will not hold the load 1 Release valve not tightly closed 2 Powe...

Page 7: ...he oil filler plug Turn the handle release valve clockwise to the closed position Pump the handle until the lift arm reaches maximum height Continue to pump several times to remove trapped air in the system Turn the handle release valve counterclockwise one full turn and lower the lift arm to the lowest position Use force on saddle if necessary Carefully and slowly loosen oil filler plug to releas...

Page 8: ...C as amended Machinery Directive Equipment Category Bottle Jack Lifting Equipment Product Name Model TUNJKBTL10L 10 Tonne Bottle Jack Maximum Load 10 Tonne Signed by Stephen McIntyre Position in the company Operations Director Date 21 March 2017 This technical document is held by Jimmy Hemphill Technical file holder s address as shown below Name and address of manufacturer or authorised representa...

Page 9: ...iminates the need to provide proof of purchase should a warranty claim be necessary Warranty Repair Should Tundra Industrial confirm the existence of any defect covered by this warranty the defect will be corrected by repair or replacement at an authorized Tundra Industrial dealer or repair centre Packaging Freight Costs The customer is responsible for the packaging of the equipment and making it ...

Page 10: ...dealt with under the terms conditions of their road haulage association directives Step 3 Assessment and Repair On receipt the equipment will be assessed by an authorised Tundra Industrial engineer and it will be determined if the equipment is defective and in need of repair and any repairs needed are covered by the warranty policy In order to qualify for warranty cover all equipment presented mus...

Page 11: ...11 USER MANUAL TUNJKBTL10L ...

Page 12: ...12 USER MANUAL TUNJKBTL10L ...

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