520-3002 B
1
Rev. 08/11/09
SPECIFICATIONS
Low Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6"
Raised Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22"
Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55-1/2"
Chassis Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.77"
Handle Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44-7/8"
Saddle Diameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1/8"
Shipping Wt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222.2 Lbs.
Owner/User respOnsibility
The owner and/or user must have an understanding of the man u fac-
tur er’s operating in struc tions and warn ings be fore using this service
jack. Personnel involved in the use and op er a tion of equip ment shall
be careful, com pe tent, trained, and qual i fied in the safe operation
of the equip ment and its proper use when servicing motor vehicles
and their com po nents. Warning in for ma tion should be em pha sized
and un der stood. If the operator is not fluent in english, the man u fac-
tur er’s in struc tions and warn ings shall be read to and dis cussed with
the op er a tor in the op er a tor’s native language by the pur chas er/
own er, mak ing sure the op er a tor com pre hends its con tents.
Owner and/or user must study and maintain for future ref er ence
the manufacturer’s instructions. Owner and/or user is responsible
for keeping all warning labels and instruction manuals legible and
intact. Replacement labels and literature are available from the
manufacturer.
preventative Maintenance
This is the safety alert symbol used for the PReveNTATIve
MAINTeNANCe section of this manual to alert you to
potential personal injury hazards. Obey all instructions to
avoid possible injury or death.
1. Always store the jack in a well protected area where it will not be
exposed to inclement weather, corrosive vapors, abrasive dust, or
any other harmful elements. The jack must be cleaned of water,
snow, sand or grit before using.
2. The jack must be lubricated periodically in order to prevent
premature wearing of parts. A general purpose grease must be
applied to all zerk grease fittings, caster wheels, front axle
wheels, elevator arm, handle base pivot bolts, release mechanism
and all other bearing surfaces.
3. It should not be necessary to refill or top off the reservoir with
hydraulic fluid unless there is an external leak. An external leak
requires immediate repair which must be performed in a dirt-free
environment by an authorized service center.
IMPORTANT:
In order to prevent seal damage and jack failure, never
use alcohol, hydraulic brake fluid or transmission oil in the jack.
4. every jack owner is responsible for keeping the jack labels clean
and readable. Use a mild soap solution to wash external surfaces
of the jack but not any moving hydraulic components.
5. Inspect the jack before each use. Do not use the jack if any
component is cracked, broken, bent, shows sign of damage or
leaks hydraulic fluid. Do not use the jack if it has loose or missing
hardware or components, or is modified in any way. Take
corrective action before using the jack again.
6. Any hydraulic repairs within the warranty period must be
performed by an authorized service center.
OPERATINg IN STRuC TIONS ANd PARTS BREAkdOwN
MOdEl 520-3002 B
5 Ton Professional Service Jack
This operaTing manual conTains
imporTanT safeTy informaTion.
read carefully and undersTand all
informaTion before operaTing Tool.
save This manual for fuTure use.
FOR YOuR SAFETY ANd TO PREVENT INJuRY:
Use Service Jack for
lifting purposes
ONLY.
Always support
vehicle with
jack stands.
• Read, study, undeRstand and follow all instRuctions befoRe
opeRating this device. • inspect the jack befoRe each use. do not
use jack if damaged, alteRed, modified, in pooR condition, leaking
hydRaulic fluid, oR unstable due to loose oR missing haRdwaRe
oR paRts. make coRRections befoRe using. • lift only on aReas of
the vehicle as specified by the vehicle manufactuReR. • weaR eye
pRotection that meets ansi Z87.1 and osha standaRds. • do not
use jack beyond its Rated capacity. • this is a lifting device only.
immediately afteR lifting, suppoRt the vehicle with jack stands
capable of sustaining the load befoRe woRking on the vehicle.
• use only on a haRd level suRface fRee fRom obstRuctions so
the jack is fRee to Reposition itself duRing lifting and loweRing
opeRations. • centeR load on saddle. be suRe setup is stable
befoRe woRking on vehicle. • do not move oR dolly the vehicle
while on the jack. • do not use saddle adapteRs oR saddle
extendeRs between the stock lifting saddle and the load. • do
not use any adapteRs unless appRoved oR supplied by napa. •
always loweR the jack slowly and caRefully. • failuRe to heed
these maRkings may Result in seRious oR fatal peRsonal injuRy
and/oR pRopeRty damage.
WARNING
WARNING
