GROUP 0603-V-003-0207
STEERING
7
DocID
TRW TAS STEERING GEAR
Page 1-43
Review Draft
42
5.
Remove and discard remaining poppet seat and sleeve assembly
only if required.
Remove other seat
& sleeve if neces-
sary
Reset remaining
poppet seat and
sleeve assembly
6.
If one poppet seat and sleeve assembly was left in rack piston,
it can be reset for automatic poppet adjustment by inserting a
3
⁄
8
"
(9.52 mm) dia. x 6" (152.4 mm) drill rod down through the
poppet seat hole at the opposite end of the rack piston and
against the adjuster seat to press the seat in until it bottoms
against the adjuster sleeve.
It is possible to reset one poppet
adjuster seat and sleeve assembly
for automatic poppet adjustment while it is in the rack piston
if one adjuster seat and sleeve assembly and the poppets,
spring, spacer rod and push tube are removed.
Press
3
⁄
8
"
x 6" Drill rod
7.
Carefully apply Locquic "T" primer to the threads in poppet
holes, and threads on the new seat and sleeve assemblies (23).
Allow to dry for ten minutes; then carefully apply Loctite
®
RC680
to same threads.
Apply Locquic "T"
primer and Loctite
RC680
Install one poppet
seat and sleeve
assembly
8.
Locquic "T"
primer
Loctite RC680
Soft-jawed vise
Wear eye protection while
assembling poppets, as spring
loaded poppets could eject and cause eye injury.
Do not allow Loctite or Locquic to
get on the adjuster seat component
of the adjuster seat and sleeve assembly. The poppets
will not function properly.
Place rack piston in a soft-jawed vise and turn one new poppet
adjuster seat and sleeve assembly, (slotted end out) into the
poppet hole in one end of rack piston.
9.
From the other end of the poppet hole in the rack piston, install:
one poppet (24), poppet spring (26), push tube (25), other
poppet (24), and the other new poppet adjuster seat and sleeve
assembly (23). The new components will stack up as shown
below.
Torque both poppet seat and sleeve assemblies to
18 lbf
•
ft
(25
N
•
m).
Install remaining
poppet compo-
nents
J36452-A
Ft
•
lb Torque
wrench
Do not use the spacer with the
new poppet design. You must only
install the spacer with the old poppet design.
Summary of Contents for TA S40 Series
Page 5: ...GROUP 0603 V 003 0207 STEERING 7 DocID TRW TAS STEERING GEAR Page 1 5 Review Draft 4 ...
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Page 23: ...GROUP 0603 V 003 0207 STEERING 7 DocID TRW TAS STEERING GEAR Page 1 23 Review Draft 22 ...
Page 57: ...GROUP 0603 V 003 0207 STEERING 7 DocID TRW TAS STEERING GEAR Page 1 57 Review Draft ...