GROUP 0603-V-003-0207
STEERING
7
DocID
TRW TAS STEERING GEAR
Page 1-3
Review Draft
2
Contents
Section 1
General Information
Introduction
..............................................................................................................5
Oil Flow Illustration ..................................................................................................7
General
Design
.........................................................................................................8
General
Operation
....................................................................................................9
Gear Specification Numbers ..................................................................................10
Torque
Chart
...........................................................................................................11
Exploded
View
........................................................................................................12
Exploded View Part Descriptions ...........................................................................13
Service Parts List ....................................................................................................14
Parts Vary by Specification .....................................................................................15
Service
Kits
............................................................................................................16
Section 2
Installation
Initial
Installation
...................................................................................................18
Initial Poppet Setting .............................................................................................18
Maintenance
Tips
...................................................................................................19
Output Shaft Grease Pack Diagrams .....................................................................20
Section 3
Gear Disassembly, Inspection and Assembly
Disassembly
Preparation
.......................................................................................23
Disassembly
Procedures
........................................................................................24
Inspection
...............................................................................................................31
Assembly
Preparation
............................................................................................33
Assembly
Procedures
.............................................................................................33
Internal Component Repair Procedures
Poppets
........................................................................................................41
Valve Housing/Worm Screw ......................................................................43
Roller Bearing - Standard Gears .................................................................50
Roller Bearing - Step Bore Gears ................................................................51
Port Plugs, Screws and Manual Bleed Screw Replacement .................................52
Final
Adjustments
..................................................................................................53
Section 4
Reinstallation
Reinstallation
Procedure
........................................................................................57
Poppet Resetting Procedure ...................................................................................57
Glossary..................................................................................................................
58
All steering mechanisms are safety critical items. As such, it is
imperative that the instructions in this booklet be followed to the letter.
Failure to observe the procedures set forth in this manual may result in a loss of steering.
Summary of Contents for TA S40 Series
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