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TKF 104 - 1

E254en1_02.doc

Proper use

The 

TRUMPF TKF 104-1

 

bevelling machine

  a

pneumatic hand machine

  for preparation of all K-, V-, X-, and Y-shaped

welding joints with three different bevel angles
and correspondingly adjustable bevel lengths
needed for gas and electrical fusion-welding,

  for shaping even, non-oxidizing, bare metal bevel

edges in steel and aluminium,

  for machining chrome steel and other high-tensile

materials,

(Recommendation: model with speed control),

  for bevelling straight and curved edges provided

that the minimum radius of concave curves is
55mm,

  for bevelling edges on flat and bent workpieces,

particularly tubes, with an inner diameter of at
least 80mm,

  for bevelling edges in both directions, in which

bevelling can be started and terminated anywhere
on the sheet edge,

  for bevelling edges in normal position (carrier

under the machine) and in "upside-down position"
(carrier over the machine). This is particularly
advantageous when bevelling X- and K-shaped
welding joints.

Safety instructions

 

 Hazardless working with this unit is only
feasible if you read the operating manual and
safety instructions (red print with the
TRUMPF identity number 125699) completely
and follow the instructions included therein.
 

 

 

 

Danger of injury

 
Check the unit, compressed-air tube and
reception coupling before each use.
 Have all damaged parts repaired by an
expert.

 

Danger of injury

 
Hot chips are ejected from the chip ejector at
extremely high speeds. You should therefore
use a swarf box to collect the ejected chips.

Fig. 10977

 

Danger of injury

 
The machine is supported by the workpiece
as long as they are in contact when the
cutting arrangement is "normal" (workpiece
is horizontal). Remember that the entire
weight of the machine must be supported as
soon as it is removed from the machined
edge. (aid: suspension bracket with balancer
or retaining rope).

Always wear safety glasses, ear
protection, protective gloves and
proper footwear when working with
the machine.

  Do not connect the compressed air unless the

machine is turned off.

  Always disconnect the compressed-air tube from

the machine before beginning any work on the
machine!

  Always guide the compressed-air tube back away

from the unit.

 

Use only original TRUMPF accessories.

S

S

Chip bag

Summary of Contents for TKF 104 - 1

Page 1: ...Operator s manual english TKF 104 1...

Page 2: ......

Page 3: ...e 14 3 kg Operating pressure flow pressure 6 bar Operating pressure flow pressure 6 bar Air consumption at 6 bar 3 1 m min Required inner of compressed air hose 18 mm max output not reached if is smal...

Page 4: ...s working with this unit is only feasible if you read the operating manual and safety instructions red print with the TRUMPF identity number 125699 completely and follow the instructions included ther...

Page 5: ...ickness of the workpiece Sheet thickness 8 The flow pressure of the compressed air must be 6 bar at the point of extraction 9 Oil lubrication must take place for the compressed air motor Maintenance O...

Page 6: ...e is approximately parallel to the sheet edge Press the machine against the sheet edge Sheet thickness Fig 11408 Place the machine on the sheet working position Unscrew the clamping screw 54 Adapt the...

Page 7: ...Unscrew the cutting tool 9 Fig 10981 Installing the cutting tool Fig 10981 Check the wearing plate 43 Maintenance Grease the rectangular part of the cutting tool and the bore of the supporting body li...

Page 8: ...aft 21 until the cutting tool 9 reaches its lowest point LT lower dead centre Unscrew the clamping screw 36 Turn the supporting body 52 360 as many times as necessary to reach the correct punch penetr...

Page 9: ...or mild steel order no 088503 and high tensile sheets order no 089335 has two cutting edges It must be resharpened when both edges are blunt Resharpen the cutting tool at the ends 90 on the front side...

Page 10: ...erval approx 1 operating hour Oil is refilled through the opening in the sealing screw screw plug 313 Ensure that the oil level is not too high 2 It is receommended that an oil mist lubricating device...

Page 11: ...e during regular machine mainte nance Warning Speed limiter 324 is to be handled with particular care as damage can cause overspeed See diagram in the spare parts list Changing vanes The performance o...

Page 12: ...ation Operating instructions 128640 Safety instructions red print 125699 See item in the spare parts list Options Case 121585 Suspension bracket 105001 Chip bag 116199 Punching and nibbling oil for al...

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