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TKF 104 - 1

E254en1_02.doc

Maintenance

 

Danger of injury

 

Always disconnect the compressed-air
tube from the machine before beginning
any work on the machine!

Cutting tool guide l u b r i c a t i o n

  after 50 meters have been cut

  after each tool change

Original grease:

Lubricating grease " S1" tube
TRUMPF order no. 121486

See Fig. 14194 (next page)

Gear/gear head  l u b r i c a t i o n

Gear grease must be refilled or changed after repairs
but no later, however, than after 300 hours of
operation.

Original grease:

Lubricating grease "G1"
TRUMPF order no. 139440

Alternative greases:

BLASER BLASOLUBE 308
BP Energrease HTB2
FUCHS Renoplex EP 1
MOBIL Mobiltemp SHC 32

Compressed-air motor   l u b r i c a t i o n

Damage to property

Lubrication of the compressed-air motor
is very important. The motor will fail if it
is operated without lubrication even for a
short time.

There are two ways to check that the compressed-air
motor is properly lubricated:

1.

For short operating times or varying operating
sites via the

 

internal oil chamber

.

See Fig. 11425

  You must ensure that the oil level in the oil

chamber is sufficient before each use.

Lubricating interval:

approx. 1 operating hour

  Oil is refilled through the opening in the

sealing screw, screw-plug (313).

  Ensure that the oil level is not too high.

2.

It is receommended that an 

oil mist

lubricating device

 (e.g. Atlas Copco DIM

25) be installed in the compressed-air line for
continuous operation.

Checking the oil supply of the motor

Hold a piece of paper in front of the exhaust opening
in the motor housing while the machine is running.
The oil supply is sufficient if oil stains form.

Recommended oils (compressed-air motor
lubrication):

  BP Energol RD 80 (-15 to +10° C),

  BP Energol RD-E80 (+10 to +30° C),

  Shell Tellus Oil 15 (-15 to +10° C),

  Torculla 33 (+10 to +30° C).

Motor bearing  l u b r i c a t i o n

The ball bearing in the motor flange is to be lubricated
via the lubricating head using a grease gun.

See Fig. 11425

Lubricating interval:

every 10 operating hours

Recommended
greases:

BP Energrease LS-EP 2
SHELL Alvania Grease EP 2

Fig. 11425

312 Lubricating head for motor bearing lubrication
313 Sealing screw of oil filler neck
314 O-ring (9.2 x 1.8) under the sealing screw
355 Filter
358 Quick-release coupling
M

center machine axle

max.Maximum oil level when refilling oil (15 mm

under the filler neck when the center axle is
horizontal)
Note: If the oil level is too high, oil will spill out
of the motor housing exhaust opening

355

312

max.

15mm

313
314

M

358

Summary of Contents for TKF 104 - 1

Page 1: ...Operator s manual english TKF 104 1...

Page 2: ......

Page 3: ...e 14 3 kg Operating pressure flow pressure 6 bar Operating pressure flow pressure 6 bar Air consumption at 6 bar 3 1 m min Required inner of compressed air hose 18 mm max output not reached if is smal...

Page 4: ...s working with this unit is only feasible if you read the operating manual and safety instructions red print with the TRUMPF identity number 125699 completely and follow the instructions included ther...

Page 5: ...ickness of the workpiece Sheet thickness 8 The flow pressure of the compressed air must be 6 bar at the point of extraction 9 Oil lubrication must take place for the compressed air motor Maintenance O...

Page 6: ...e is approximately parallel to the sheet edge Press the machine against the sheet edge Sheet thickness Fig 11408 Place the machine on the sheet working position Unscrew the clamping screw 54 Adapt the...

Page 7: ...Unscrew the cutting tool 9 Fig 10981 Installing the cutting tool Fig 10981 Check the wearing plate 43 Maintenance Grease the rectangular part of the cutting tool and the bore of the supporting body li...

Page 8: ...aft 21 until the cutting tool 9 reaches its lowest point LT lower dead centre Unscrew the clamping screw 36 Turn the supporting body 52 360 as many times as necessary to reach the correct punch penetr...

Page 9: ...or mild steel order no 088503 and high tensile sheets order no 089335 has two cutting edges It must be resharpened when both edges are blunt Resharpen the cutting tool at the ends 90 on the front side...

Page 10: ...erval approx 1 operating hour Oil is refilled through the opening in the sealing screw screw plug 313 Ensure that the oil level is not too high 2 It is receommended that an oil mist lubricating device...

Page 11: ...e during regular machine mainte nance Warning Speed limiter 324 is to be handled with particular care as damage can cause overspeed See diagram in the spare parts list Changing vanes The performance o...

Page 12: ...ation Operating instructions 128640 Safety instructions red print 125699 See item in the spare parts list Options Case 121585 Suspension bracket 105001 Chip bag 116199 Punching and nibbling oil for al...

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