TRUE SOLTEC CS07 Operation Manual Download Page 25 | Manualshive

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TRUE SOLTEC CS07 Operation Manual Download Page 25

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7 BIG WIRE CROSS SECTION

With CS07 big-wire cutting option, it is possible to cut up to 60sq terminals (Length: 14mm
or less, Width: 20mm or less).
Cross sections of big wires are very clean and clear, even without grinding.
CS07 automatically recognizes and switches to big-wire cutting mode based on the clamp
placed on the transfer unit.

Appicable wire range: AWG10 ~ AWG1/0

※

Distance from the cutting and grinding wheel to CS07 cover: 30mm.

If the terminal mating section is longer than that, please cut it off before operation.

7.1 BIG WIRE CUTTING OPTIONAL COMPONENTS

Big wire clamp

Vacuum Unit

0.5X auxiliary lens

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Summary of Contents for CS07

Page 1: ...Cross Section Monitor CS07 Version 2 0 24 March 2022 OPERATION MANUAL...

Page 2: ...1 UPDATED HISTORY Version Date of Issue Updated by Remark Ver 1 0 12 Apr 2021 Iwatake 1st Edition Ver 2 0 24 Mar 2022 Yanagawa USB camera specification change Compatible with FW Ver1 03...

Page 3: ...A 20 5 4 DISPOSING THE CUTTING DEBRIS 21 6 TROUBLE SHOOTING 22 7 BIG WIRE CROSS SECTION 24 7 1 BIG WIRE CUTTING OPTIONAL COMPONENTS 24 7 2 INSTALLING THE VACUUM DEVICE 25 7 3 INSTALLING THE AUXILIARY...

Page 4: ...refer to it for the safe and proper use of the device WARNING DEFINITIONS Be sure to read these guidelines and precautions before handling the equipment The safety precautions are classified into 2 c...

Page 5: ...rue Soltec or other qualified service personnel 5 Unplug the machine and other surrounding devices from AC outlet before installing or connecting CS07 to other devices 6 Do not let liquids or foreign...

Page 6: ...range 20 85 Do not place it near sources of heat or fire Do not place it near salt oil or corrosive gas Avoid places where power leakage vibration and static electricity are present Do not place it i...

Page 7: ...Unit USB Camera USB cable Microscope lens Ring LED Calibration Stand Micro Gauge Power cord Male to male USB cord Standard Clamp Sandpaper 1200 25pcs Cutting wheel 10pcs Cross Section Analysis Softwar...

Page 8: ...ART button at grinding mode 5 Ring LED Provide light for USB camera Adjust the Led brightness via the LCD screen 6 USB Camera Connect with your computer to take cross section photos 7 Microscope lens...

Page 9: ...Hold the camera while loosening this screw 3 Air flow Connect with an air tube to let the air into the main unit 4 Metal debris tray Hold terminal dust debris after being cut Periodically clean this...

Page 10: ...6 Increase the brightness of Ring LED USB camera Range 1 16 7 Decrease the brightness of Ring LED USB camera Range 1 16 8 Increase the brightness of box LED Position checking camera Range 1 16 9 Decr...

Page 11: ...down 3 Rotate the screw clockwise to tighten the terminal firmly At Clamp Transfer Unit 4 Pull the lever down 5 Place the clamp on the transfer unit Align the clamp fixing hole with the cylindrical p...

Page 12: ...o the cutting and grinding wheel Choose a proper V groove depending on the terminal size Applicable wire size for reference Small V groove Width 1 3mm Height 0 4mm AWG24 AWG32 Medium V groove W 2 7mm...

Page 13: ...rizontal line or not based on these lines Refer to CS07HI operation manual for details 3 Loosen the fixing screw by rotating it counterclockwise This screw prevents the position adjusting dial from mo...

Page 14: ...the cutting position to the clamp surface is approx 0 6 0 7mm After grinding this distance is approx 0 5mm The fixing screw must be tightened firmly before operation Otherwise it may cause damage to t...

Page 15: ...keep moving to the right to have the terminal ground Finally it returns to the home position again After the sample is cut if you want the transfer unit to return to its home position immediately pres...

Page 16: ...e right and grind the terminal surface When it is complete the transfer unit will automatically return to its home position While grinding the terminal if you want the transfer unit to return to its h...

Page 17: ...y Fixing hole Used when placing the clamp on the transfer unit Fitting hole Used when placing the clamp on the clamp holding stand 3 Adjust X and Y knobs so that the terminal cross section is at the c...

Page 18: ...ting screen appears 2 At Slide Clamper press Right button The tranfer unit starts moving to the right Turn off the power of CS07 3 Open the metal protective cover by sliding it to the left while holdi...

Page 19: ...power of CS07 Press HOME button to move the transfer unit to its home postion Setting is completed 5 2 REPLACING THE SANDPAPER 1 Remove the clamp from the tranfer unit Close the safety cover On LCD o...

Page 20: ...cker removers or similar tools to clean and remove the remaining glue completely 5 Firmly attach a new sandpaper to the grinding disc so that there are no wrinkles and no part can curl off 6 Return th...

Page 21: ...Open the metal protective cover by sliding it to the left while holding the metal knob red circle Use a brush or similar tools to wipe all the cutting dust into the hole below the cutting wheel 4 Aft...

Page 22: ...21 5 4 DISPOSING THE CUTTING DEBRIS After cutting the terminals their matting sections will fall into the metal debris tray Please clean this tray periodically once a day if possible Metal Debris Tray...

Page 23: ...g wheel flange and check if the cutting disc is installed correctly The axis of the motor may have trouble Please contact us or our local sales agencies for inspection The grinding disc is loose The g...

Page 24: ...r supply may be broken Use a tester to check if the voltage is output at the AC jack of the LED If the voltage is output the lights on the LED may be broken Please contact us or our local sales agenci...

Page 25: ...ithout grinding CS07 automatically recognizes and switches to big wire cutting mode based on the clamp placed on the transfer unit Appicable wire range AWG10 AWG1 0 Distance from the cutting and grind...

Page 26: ...llowing items to the main unit a Air tube b Power cable for vacuum unit c Duct hose 2 Open the vacuum unit by unlocking 3pcs individual locks red circles 3 Loosen the screw red circle Then pull the me...

Page 27: ...n the metal plate to its original location Tighten the screw to fix the bag 6 Close the vacuum box and lock it again Place the vacuum box at well ventilated locations Do not block the air vent of the...

Page 28: ...ry lens Rotate the auxiliary lens clockwise to attach it to the camera Camera working distance will become longer after installing the auxiliary lens It is necessary to raise the camera up further fro...

Page 29: ...s into the clamp 1 Pull the clamp lever up red frame 2 Place the sample into the V groove of the clamp The terminal should be vertical above photo not bending to the left right or up down 3 Push the l...

Page 30: ...herefore do not rotate the screw too much At Clamp Transfer Unit Pull the lever down Place the clamp on the transfer unit Release the lever 6 Change the cutting position if necessary Refer to 4 2 Adju...

Page 31: ...anel big wire cutting mode Large is automatically recognized Check if cutting mode is activated or not Activated Deactivated If the cutting mode is not activated touch Cutting button It will switch to...

Page 32: ...y Fixing hole Used when placing the clamp on the transfer unit Fitting hole Used when placing the clamp on the clamp holding stand 3 Adjust X and Y knobs so that the terminal cross section is at the c...

Page 33: ...to the safety cover All the cutting dust will be stored in the vacuum bag inside the vacuum unit Dispose this metal dust following your local guidelines and regulations 1 Remove the vacuum bag by pull...

Page 34: ...longitudinal cutting mode based on the type of clamp that is being used At longitudinal cutting mode operator manually moves the terminal close to the grinding wheel via controlling the LCD panel The...

Page 35: ...ears 2 At Slide Clamper select Right button The transfer unit will move to the right Turn off the power of CS07 3 Open the metal protective cover by sliding it to the left while holding the metal knob...

Page 36: ...the cutting wheel to the arbor Then mount the flange to the wheel firmly by rotating the screw counterclockwise This is a reverse screw 8 Return the metal protective cover to its original location Tur...

Page 37: ...ight and leans back on the fixing block black This block will prevent the terminal from bending during the grinding process 2 Longitudinal cutting clamp is designed to hold the terminal mating section...

Page 38: ...s Each clamp has 2 holes on its body Fixing hole Used when placing the clamps on the transfer unit Fitting hole Used when placing the clamps on the clamp holding stand 5 Adjust the cutting position Th...

Page 39: ...At this position operators will control the LCD screen to move the terminal close the wheel a little at a time Check the camera while moving the terminal a Press and hold button to move the terminal c...

Page 40: ...e the terminals a certain distance to the left each time you press it one step at a time The moving range that the terminal will move each time you press the button Setting range 0 02 0 1mm 5 After fi...

Page 41: ...g hole Used when placing the clamps on the transfer unit Fitting hole Used when placing the clamps on the clamp holding stand 3 Adjust X and Y knobs so that the terminal cross section is at the center...

Page 42: ...Operating Temperature 5 40 Humidity 0 90 RH No dew no condensation Dimensions W500 x D522 x H693mm Weight Approx 50kg Power AC100V 240V 50 60Hz 9 2 STANDARD LENS SPECIFICATIONS Magnification 0 7X 0 45...

Page 43: ...ls No of effective pixels h x v 1280 x 1024 pixels Pixel size 3 6 m Frame rate 25 Exposure time 0 037ms 10122ms Power consumption 0 3W 0 8W Device temperature during operation 0 55 Humidity No condens...

Page 44: ...res are caused by reasons attributing to customers such as improper operation they are not covered by the warranty even if it is still within the warranty period True Soltec shall make the judgement E...

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