Triumph Tiger 1050 2008 Owner'S Handbook Manual Download

Page: 82 / 114

Maintenance and Adjustment

Front Suspension

Front Fork Inspection

Examine each fork for any sign of damage,
scratching of the slider surface, or for oil
leaks.

If any damage or leakage is found, consult an
authorized Triumph dealer.

To check that the forks operate smoothly:

•

Position the motorcycle on level
ground.

•

While holding the handlebars and
applying the front brake, pump the
forks up and down several times.

•

If roughness or excessive stiffness is
detected, consult your authorized
Triumph dealer.

•

The suspension movement will be
affected by adjustment settings.

Warning

Riding the motorcycle with defective or
damaged suspension is dangerous and
may lead to loss of control and an accident.

Warning

Never attempt to dismantle any part of the
suspension units, as all units contain
pressurized oil. Skin and eye damage can
result from contact with the pressurized oil.

Summary of Contents for Tiger 1050 2008

Page 1: ...nt information is presented in the following form Note This note symbol indicates points of particular interest for more efficient and convenient operation cecj Warning This warning symbol identifies...

Page 2: ...ed Triumph dealer Only an authorized Triumph dealer will have the necessary knowledge equipment and skills to maintain your Triumph motorcycle correctly To locate your nearest Triumph dealer visit the...

Page 3: ...rcycle Information about the nearest Motorcycle Safety Foundation course to you can be obtained by calling the following nationwide toll free number 800 447 4700 or by writing to the Motorcycle Safety...

Page 4: ...torcycles America Limited Publication part number 3856406 issue 2 Table of Contents This handbook contains a number of different sections The table of contents below will help you find the beginning o...

Page 5: ...ust not exceed the maximum load limit of 440 lbf ft 200 kg Warning GASOLINE IS HIGHLY FLAMMABLE Always turn off the engine when refuelling Do not refuel or open the fuel filler cap while smoking or in...

Page 6: ...in this foreword Remember in an accident a motorcycle does not give the same impact protection as a car Warning This Triumph motorcycle should be operated within the legal speed limits for the particu...

Page 7: ...ng Smoothly ease off the throttle to slow gradually Do not apply the brakes and do not accelerate to try to stop the wobble or weave In some cases it helps to shift your body weight forward by leaning...

Page 8: ...y to other operators of road vehicles Although full protection is not possible wearing correct protective clothing can reduce the risk of injury when riding Warning A helmet is one of the most importa...

Page 9: ...y affected if the rider removes his hands from the handlebars resulting in loss of motorcycle control and an accident Warning The rider and passenger must always use the footrests provided during oper...

Page 10: ...en are likely to touch the motorcycle Do not park on soft ground or on a steeply inclined surface Parking under these conditions may cause the motorcycle to fall over For further details please refer...

Page 11: ...loss of motorcycle control and an accident 1 Bank angle indicator cecm 1 Warning Ensure all equipment that is required by law is installed and functioning correctly The removal or alteration of the m...

Page 12: ...safety information in this handbook Before riding ensure that all riders have understood and complied with all the information to which these labels relate Warning Label Locations cedx 6 5 4 3 2 N 1...

Page 13: ...Warning Labels 13 WARNING LABELS Warning Label Locations continued cedy Unleaded Fuel page 33 Helmet page 8 Engine Oil page 63 Daily Safety Checks page 40 Fairing Stowage page 55...

Page 14: ...n 1 Headlight 2 Front turn signal 3 Fuel filler cap 4 Fuel tank 5 Seat lock 6 Brake Tail light 7 Drive chain 8 Gearshift pedal 9 Side stand 10 Oil cooler 11 Radiator Coolant pressure cap 12 Front brak...

Page 15: ...d 14 Muffler 15 Tool kit 16 Battery 17 Rear brake fluid reservoir 18 Coolant expansion tank 19 Front fork 20 Clutch cable 21 Oil filler cap Dipstick 22 Rear brake pedal 23 Rear suspension unit 24 Rear...

Page 16: ...tton 3 Headlight dimmer switch 4 Warning lights 5 Trip computer display 6 Tachometer 7 Speedometer 8 Front brake fluid reservoir 9 Engine stop switch 10 Front brake lever 11 Starter button 12 Ignition...

Page 17: ...the frame It is also displayed on a label which is attached to the steering head Record the vehicle identification number in the space below Engine Serial Number 1 Engine serial number The engine ser...

Page 18: ...Serial Numbers 18 This page intentionally left blank...

Page 19: ...n Signals 26 High Beam 26 Low Fuel 26 Neutral 26 Low Oil Pressure Warning Light 26 High Coolant Temperature Warning Light 27 Engine Management System Malfunction Indicator Light 27 ABS Anti Lock Brake...

Page 20: ...xygenated Gasoline 33 Ethanol 33 MTBE Methyl Tertiary Butyl Ether 33 Methanol 34 Fuel Tank Cap 35 Filling the Fuel Tank 35 Stand 36 Side Stand 36 Tool Kit and Handbook 37 Seat Lock 37 Seat Care 37 Glo...

Page 21: ...ature warning light 7 ABS warning light ABS models only 8 Engine management malfunction indicator light 9 Alarm status indicator light alarm is an accessory 10 Tachometer red zone 11 Speedometer 12 Od...

Page 22: ...mmended engine speed and is also above the range for best performance Odometer Trip Meter 1 Odometer Trip meter display 2 Set button 3 Trip button 4 Trip meter 1 display 5 Trip meter 2 display The odo...

Page 23: ...ll reset to zero Clock Trip Computer 1 Clock Trip computer display 2 Scroll button The clock and trip computer information appear on the same display The trip computer provides an indication of fuel c...

Page 24: ...dly until the desired display is visible The trip display will scroll through in the order Clock Instantaneous Fuel Consumption Average Fuel Consumption Range Trip Distance Trip Time Average Speed Max...

Page 25: ...re of the engine coolant When the ignition is switched on all 10 bars of the display will be shown When the engine is started from cold the display will show 1 bar As the temperature increases more ba...

Page 26: ...en again it will instead display the trip computer screen in use before the fuel level became low Warning Lights Turn Signals When the ignition is switched on and the turn signal switch is pushed to t...

Page 27: ...ompleted if the fault is not so severe that the engine will not run Note If the malfunction indicator light flashes when the ignition is switched on contact an authorized Triumph dealer as soon as pos...

Page 28: ...steering lock ignition switch the ignition key is required to operate the seat lock and fuel tank cap When the motorcycle is delivered from the factory two keys are supplied together with a small tag...

Page 29: ...t leave the steering lock in the P position for long periods of time as this will cause the battery to discharge V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V IG N I T I...

Page 30: ...sitions with the triangular mark on the lever holder The distance from the handlebar grip to the released lever is shortest when set to number four and longest when set to number one 1 2 3 4 2 3 1 War...

Page 31: ...ine it does not turn off all the electrical circuits and this may cause difficulty in restarting the engine due to a discharged battery Ordinarily only the ignition switch should be used to stop the e...

Page 32: ...e headlight tail light and license plate light all function automatically when the ignition is turned to the ON position Turn Signal Switch When the turn signal switch is pushed to the left or right a...

Page 33: ...cohol This Triumph motorcycle will give its best performance when using unleaded gasoline However the following should be used as a guide if you use any oxygenated fuels Ethanol Ethanol fuel is a mixt...

Page 34: ...e and can be explosive under certain conditions When refuelling turn the ignition switch to the OFF position Do not smoke Do not use a mobile telephone Make sure the refuelling area is well ventilated...

Page 35: ...contaminate the fuel Fill the fuel tank slowly to help prevent spillage Do not fill the tank to a level above the bottom of the filler neck This will ensure there is enough air space to allow for fue...

Page 36: ...ghly clean up the spillage immediately and dispose of the materials used safely Take care not to spill any fuel on the engine exhaust pipes tires or any other part of the motorcycle Because fuel is hi...

Page 37: ...cated on the left hand side of the battery tray in line with the footrest mounting To remove the seat insert the ignition key into the seat lock and turn it counter clockwise while pressing down on th...

Page 38: ...or seat cover care must be taken not to drop the seat Do not lean the seat against the motorcycle or any surface which may damage the seat or seat cover Instead place the seat with the seat cover faci...

Page 39: ...st 500 miles 800 kilometers Do not use full throttle Avoid high engine speeds at all times Avoid riding at one constant engine speed whether fast or slow for a long period of time Avoid aggressive sta...

Page 40: ...cables page 80 Brakes Pull the brake lever and push the brake pedal to check for correct resistance Investigate any lever pedal where the travel is excessive before meeting resistance or if either con...

Page 41: ...o Start the Engine 43 Moving Off 44 Shifting Gears 44 Braking 45 ABS Anti lock Brake System models only 47 Parking 48 Considerations for High Speed Operation 49 General 50 Steering 50 Luggage if fitte...

Page 42: ...eutral Turn the ignition switch off Position the motorcycle on a firm level surface and park it on the side stand Lock the steering 2 5 3 4 1 cedp Caution The engine should normally be stopped by turn...

Page 43: ...ssion is not in neutral with the side stand down If the side stand is extended while the engine is running and the transmission is not in neutral then the engine will stop regardless of clutch positio...

Page 44: ...of the gearshift pedal you can only select each gear one after the other in ascending or descending order 1 cecs Warning Take care to avoid opening the throttle too far or too fast in any of the lower...

Page 45: ...d be applied a little more than the rear Downshift or fully disengage the clutch as necessary to keep the engine from stalling Never lock the brakes as this may cause loss of control of the motorcycle...

Page 46: ...o maneuver and stop will be reduced All of your actions should be smooth under these conditions Sudden acceleration braking or turning may cause loss of control and an accident Warning When descending...

Page 47: ...ore maximising the effectiveness of the braking system in emergencies and when riding on slippery surfaces The potentially shorter braking distances ABS allows under certain conditions are not a subst...

Page 48: ...ic at night or when parking in a location where parking lights are required by law leave the tail license plate and position lights on by turning the ignition switch to P Park Warning The ABS warning...

Page 49: ...NOT park where pedestrians and children are likely to touch the motorcycle Touching any part of the engine or exhaust system when hot may cause unprotected skin to become burnt Warning This Triumph m...

Page 50: ...ter checking tire pressures Observe the information given in the Maintenance and Specification sections on tire checking and tire safety Fuel Have sufficient fuel for the increased fuel consumption th...

Page 51: ...of oil is used when topping off Coolant Check that the coolant level is at the upper level line in the expansion tank Always check the level with the engine cold Electrical Equipment Make certain that...

Page 52: ...How to Ride the Motorcycle 52 This page intentionally left blank...

Page 53: ...made up from the combined weight of the rider passenger any accessories fitted and any load carried Warning Do not install accessories or carry luggage that impairs the control of the motorcycle Make...

Page 54: ...control and an accident Warning Your passenger should be instructed that he or she can cause loss of motorcycle control by making sudden movements or by adopting an incorrect seated position The ride...

Page 55: ...ont fork will increase the mass of the steering assembly and can result in loss of steering control leading to an accident Warning Do not carry a passenger unless he or she is tall enough to reach the...

Page 56: ...56 Accessories and Loading This page intentionally left blank...

Page 57: ...on 67 Coolant Level Adjustment 68 Coolant Change 68 Radiator and Hoses 69 Throttle Control 69 Inspection 70 Adjustment 71 Clutch 72 Inspection 72 Adjustment 72 Drive Chain 73 Chain Lubrication 73 Chai...

Page 58: ...5 Spring Pre Load Adjustment 85 Tires 86 Tire Inflation Pressures 86 Tire Wear 87 Minimum Recommended Tread Depth 87 Tire Replacement 88 Battery 90 Battery Removal 90 Battery Disposal 90 Battery Maint...

Page 59: ...cement 98 License Plate Light 99 Bulb Replacement 99 Cleaning 100 Preparation for Washing 100 Where to be Careful 100 After Washing 101 Unpainted Aluminum Items 101 Cleaning of the Exhaust System 101...

Page 60: ...cribes the procedures to follow when carrying out the daily checks and some simple maintenance and adjustment items Warning Special tools knowledge and training are required in order to correctly carr...

Page 61: ...heck for stored DTCs Spark plugs check Spark plugs replace Throttle bodies balance Throttle cables check adjust Day Cooling system check for leaks Day Coolant level check adjust Day Coolant replace Fu...

Page 62: ...tire damage check Day Tire pressures check adjust Day Clutch cable check adjust Day Secondary air injection system check clean Stand check operation Day Secondary exhaust pipe clamp bolts check adjus...

Page 63: ...otorcycle to malfunction A malfunctioning motorcycle may lead to loss of control and an accident Weather terrain and geographical location affects maintenance The maintenance schedule should be adjust...

Page 64: ...ten Remove the filler plug dipstick The oil level is indicated by lines on the filler plug dipstick When full the indicated oil level must be level with the upper marking on the dipstick If the oil le...

Page 65: ...ll and tighten the plug to 18 lbf ft 25 Nm Fill the engine with a 10W 40 or 15W 50 semi or fully synthetic motorcycle engine oil that meets specification API SH or higher AND JASO MA Start the engine...

Page 66: ...these oils may cause instant severe engine damage Cooling System To ensure efficient engine cooling check the coolant level each day before riding the motorcycle and top off the coolant if the level...

Page 67: ...nt level should be between the MAX and MIN marks If the coolant is below the minimum level the coolant level must be adjusted Warning Always use the anti freeze in accordance with the instructions of...

Page 68: ...he coolant has overheated also check the level in the radiator and top off if necessary In an emergency water alone can be added to the cooling system However the coolant must then be returned to the...

Page 69: ...Caution Using high pressure water sprays such as from a car wash facility or household pressure washer can damage the radiator fins cause leaks and impair the radiator s efficiency Do not obstruct or...

Page 70: ...s follows Warning Always be alert for changes in the feel of the throttle and have the throttle system checked by an authorized Triumph dealer if any changes are detected Changes can be due to wear in...

Page 71: ...e twist grip end of the cable Tighten the locknut With the throttle fully closed ensure that there is 0 08 0 12 in 2 3 mm of free play in the closing cable at the throttle cam attached to the throttle...

Page 72: ...ture clutch wear Clutch lever free play must be checked in accordance with scheduled maintenance requirements Inspection Check that there is 0 08 0 12 in 2 3 mm clutch lever free play at the lever If...

Page 73: ...t roads or any time that the chain appears dry Use the special chain lubricant as recommended in the Specification section Apply lubricant to the sides of the rollers then allow the motorcycle to stan...

Page 74: ...ease the locknuts on both the left hand and right hand chain adjuster bolts Moving both adjusters by an equal amount turn the adjuster bolts clockwise to increase chain free movement and counter clock...

Page 75: ...rvice limit of 12 5 in 319 mm the chain must be replaced Rotate the rear wheel and inspect the drive chain for damaged rollers and loose pins and links Warning Operation of the motorcycle with insecur...

Page 76: ...he chain to jump off the sprockets Use a genuine Triumph supplied chain as specified in the Triumph Parts Catalog Never neglect chain maintenance and always have chains installed by an authorized Triu...

Page 77: ...the front and rear brakes cbmz 1 2 Warning Brake pads must always be replaced as a wheel set At the front where two calipers are fitted on the same wheel replace all the brake pads in both calipers Re...

Page 78: ...uirements Always use new brake fluid from a sealed container and never use fluid from an unsealed container or from one which has been previously opened Do not mix different brands or grades of brake...

Page 79: ...new DOT 4 fluid from a sealed container Install the reservoir cover ensuring that the diaphragm seal is correctly installed Install the safety clip 1 Rear brake fluid reservoir upper level line 2 Low...

Page 80: ...ments Note Always inspect the wheel bearings at the same time as the steering bearings Warning Riding the motorcycle with defective brake lights is illegal and dangerous An accident causing injury to...

Page 81: ...bearings The wheel bearings must be inspected at the intervals specified in the scheduled maintenance chart Position the motorcycle on level ground in an upright position Raise the front wheel above t...

Page 82: ...ndlebars and applying the front brake pump the forks up and down several times If roughness or excessive stiffness is detected consult your authorized Triumph dealer The suspension movement will be af...

Page 83: ...0 75 0 75 8 00 Rider Passenger and Luggage 3 00 0 75 0 75 0 75 6 00 Adjustment Notes Number of adjuster lines visible above the fork top cap Number of adjuster turns back from the fully clockwise max...

Page 84: ...Damping Adjustment The rebound damping adjuster is located at the top of the left hand fork only To change the rebound damping force rotate the slotted adjuster clockwise to increase or counter clockw...

Page 85: ...le is delivered from the factory with the rebound adjuster set at one turn back from maximum Spring Pre Load Adjustment 1 Spring pre load adjuster The spring pre load adjuster is situated on the right...

Page 86: ...sures before riding when the tires are cold Check tire pressures daily and adjust if necessary See the Specification section for details of the correct inflation pressures Wheel Marking Warning Incorr...

Page 87: ...High speed operation should only then be attempted by riders who have been instructed in the techniques necessary for high speed riding and are familiar with the motorcycle s characteristics in all co...

Page 88: ...e the ABS function not to operate potentially leading to loss of control and an accident in conditions where the ABS would normally function Warning If a tire sustains a puncture the tire must be repl...

Page 89: ...ary The same checks and adjustments must also be carried out when 100 miles have been travelled after fitting Warning Use of a motorcycle with incorrectly seated tires incorrectly adjusted tire pressu...

Page 90: ...cause severe burns Wear protective clothing and a face shield If battery acid gets on your skin flush with water immediately If battery acid gets in your eyes flush with water for at least 15 minutes...

Page 91: ...due to a normal process called self discharge the clock engine control module ECM memory high ambient temperatures or the addition of electrical security systems or other electrical accessories will...

Page 92: ...s internal damage to the battery Battery Charging For help with selecting a battery charger checking the battery Voltage or battery charging contact your local authorized Triumph dealer Should the bat...

Page 93: ...s to prevent corrosion Cover the positive terminal with the protective cap Install the seat see page 38 Fuse Box 1 Fuse box The fuse box is located beneath the seat To allow access to the fuse box the...

Page 94: ...ses are located at right angles to the main fuses and should be replaced if used 1 Fuse box 2 Fuse box cover 3 Spare fuses Circuit Protected Position Rating Amps Dip and main beam headlights starter r...

Page 95: ...ently far ahead without blinding oncoming traffic An incorrectly adjusted headlight may impair visibility causing an accident Warning Never attempt to adjust a headlight beam when the motorcycle is in...

Page 96: ...n the headlight to be adjusted Turn the vertical adjustment screws on each headlight clockwise to lower the beam or counter clockwise to raise the beam On the right hand headlight turn the horizontal...

Page 97: ...clockwise Installation is the reverse of the removal procedure Left Hand Side 1 Headlight unit 2 Bulb 3 Multi plug 4 Wire retainer Disconnect the battery negative black lead first Remove the four scre...

Page 98: ...ubber retainer from the headlight and pull out the bulb Installation is the reverse of the removal procedure Brake Tail Light Brake Tail Light Replacement The brake tail light unit is a sealed mainten...

Page 99: ...light from the rear mudguard Carefully remove the bulb holder from the back of the license plate light unit and remove the bulb 1 License plate light 2 Bulb holder Installation is the reverse of the...

Page 100: ...ring lock Cover the keyhole with tape Remove any items of jewellery such as rings watches zips or belt buckles which may scratch or otherwise damage painted or polished surfaces Use separate cleaning...

Page 101: ...All parts of the exhaust system of your motorcycle must be cleaned regularly to avoid a deterioration of its appearance These instructions can be applied to chrome brushed stainless steel and carbon f...

Page 102: ...d polishes will damage the system and must not be used Caution Products such as window cleaning fluids insect remover rain repellent scouring compounds gasoline or strong solvents such as alcohol acet...

Page 103: ...r dealer will be able to offer you local advice on all unpainted metal surfaces to prevent rusting Prevent oil from getting on rubber parts brake discs or in the brake calipers Lubricate and if necess...

Page 104: ...n Before starting the engine remove the spark plugs from each cylinder Put the side stand down Crank the engine on the starter motor several times until the oil pressure light goes out Replace the spa...

Page 105: ...ase 59 4in 1 510 mm Seat Height 32 8 in 835 mm Weights Dry Weight 436 lb 198 kg Maximum Payload 440 lb 200 kg Engine Type In line 3 cyl Displacement 1050 cc Bore x Stroke 3 11 x 2 8 in 79 x 71 4 mm Co...

Page 106: ...5 liters Oil Filter Change 0 84 US gal 3 2 liters Oil Change Only 0 79 US gal 3 0 liters Cooling Coolant Type Mobil Antifreeze Water Anti freeze ratio 50 50 Coolant Capacity 0 52 US gal 2 0 liters The...

Page 107: ...7 in 0 7 mm Gap Tolerance 0 002 0 004 in 0 05 0 1mm Transmission Transmission Type 6 Speed Constant Mesh Clutch Type Wet Multi Plate Final Drive Chain RK 530 FXW Primary Drive Ratio 1 75 1 60 105 Gear...

Page 108: ...Warning Use the recommended tires ONLY in the combinations given Do not mix tires from different manufacturers or mix different specification tires from the same manufacturers as this may result in lo...

Page 109: ...hain Adjuster Locknut 20 lbf ft 27 Nm Fluids and Lubricants Engine Oil Semi or fully synthetic 10W 40 or 15W 50 motorcycle engine oil which meets specification API SH or higher and JASO MA such as Mob...

Page 110: ...Specifications 110 This page intentionally left blank...

Page 111: ...tion 100 Protecting 101 Unpainted Aluminum Items 101 Washing 101 Where to be Careful 100 Clock Trip Computer 23 Clutch 72 Adjustment 72 Inspection 72 Coolant Temperature Gauge 25 Cooling System 66 106...

Page 112: ...ars 44 H Headlights 95 Adjustment 96 Bulb Replacement 97 Position Lamp 98 I Ignition 107 Key 28 Switch Steering Lock 29 Instrument Panel Layout 21 L Left Handlebar Switches 32 Headlight Dimmer Switch...

Page 113: ...ngs 80 Inspection 81 Storage Preparation after Storage 104 Preparation for Storage 103 Suspension Setting Chart 83 T Tachometer 21 22 Throttle Control 69 Tightening Torques 109 Tires 86 108 Inflation...

Page 114: ...Index 114 This page intentionally left blank...

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