Triumph Scrambler 1200 Steve McQueen Edition Owner'S Handbook Manual Download Page 113

Page: 113 / 196

Maintenance and Adjustment

113

Maintenance and Adjustment

Table of Contents

Scheduled Maintenance

115

Scheduled Maintenance Table

117

Engine Oil

119

Engine Oil Level Inspection

119

Engine Oil and Oil Filter Change

120

Disposal of Used Engine Oil and Oil Filters

122

Engine Oil Specification and Grade (10W/40 & 10W/50)

122

Cooling System

123

Coolant Level Inspection

124

Coolant Level Adjustment

Drive Chain Lubrication

129

Drive Chain Free Movement Inspection

129

Drive Chain Free Movement Adjustment

130

Drive Chain and Sprocket Wear Inspection

131

Brakes

132

Breaking-in New Brake Pads and Discs

133

Brake Pad Wear Compensation

133

Disc Brake Fluid

134

Front Brake Fluid Level Inspection and Adjustment

135

Rear Brake Fluid Level Inspection

135

Rear Brake Fluid Level Adjustment

136

Rear Brake Pedal Adjustment

Steering/Wheel Bearings

140

Steering Inspection

140

Wheel Bearings Inspection

141

Summary of Contents for Scrambler 1200 Steve McQueen Edition

Page 1: ...le and refer to it for information whenever necessary The information contained in this publication is based on the latest information available at the time of printing Triumph reserves the right to m...

Page 2: ...the specific subject required Foreword 3 Safety First 7 Warning Label Locations 16 Parts Identification 18 Rider View Parts Identification 20 Serial Numbers 21 General Information 23 How to Ride the M...

Page 3: ...be followed by a pictorial representation of the subject concerned Never attempt to ride the motorcycle or make any adjustments without reference to the relevant instructions contained in this handbo...

Page 4: ...Warning This Owner s Handbook and all other instructions that are supplied with your motorcycle should be considered a permanent part of your motorcycle and should remain with it even if your motorcy...

Page 5: ...ailable for this Owner s Handbook are dependent on the specific motorcycle model and country Talk to Triumph Our relationship with you does not end with the purchase of your Triumph Your feedback on t...

Page 6: ...Foreword 6 This page intentionally left blank...

Page 7: ...ravel roads but does not include riding on any motocross course any off road competition such as motocross or enduro riding or riding off road with a passenger Extreme off road use could lead to loss...

Page 8: ...hen refueling Do not refuel or open the fuel filler cap while smoking or in the vicinity of any open naked flame Take care not to spill any gasoline on the engine exhaust pipes or mufflers when refuel...

Page 9: ...ection is not possible wearing correct protective clothing can reduce the risk of injury when riding Warning A helmet is one of the most important pieces of riding gear as it offers protection against...

Page 10: ...dbook Parts and Accessories Warning Owners should be aware that the only approved parts accessories and conversions for any Triumph motorcycle are those which carry official Triumph approval and are i...

Page 11: ...ir Any accident can cause damage to the motorcycle that if not correctly repaired may cause a second accident that may result in injury or death Riding Warning Never ride the motorcycle when fatigued...

Page 12: ...e at moderate speed and away from heavy traffic until you have become thoroughly familiar with its handling and operating characteristics Never exceed the legal speed limit Wobble Weave A weave is a r...

Page 13: ...ust always use the footrests provided during operation of the motorcycle By using the footrests both rider and passenger will reduce the risk of inadvertent contact with any motorcycle components and...

Page 14: ...angle may cause instability loss of motorcycle control and an accident 1 1 Bank angle indicator Warning Use of a motorcycle with bank angle indicators worn beyond the maximum limit will allow the moto...

Page 15: ...Safety First 15 This page intentionally left blank...

Page 16: ...abels relate R P M MAX LOAD 5 kg 11 lbs DAILY SAFETY CHECKS T GLICHE SICHERHEITSKONTROLLEN CONTROLES DE SECURITE QUOTIDIENS CHEQUEOS DE SEGURIDAD DIARIOS VERIFICA ES DI RIAS DE SEGURAN A VERIFICHE GIO...

Page 17: ...remove the warning labels will cause damage to the paintwork or bodywork 1 2 6 7 RON ROZ 95 min 91 E5 E10 3900691 Unleaded fuel only Carburant sans plomb Gasolina sin plomo Bleifreies Benzin Endast b...

Page 18: ...signal 2 Headlight 3 Clutch lever 4 Adjustment tool behind side panel 5 Battery under seat 6 Owner s Handbook under seat 7 Brake tail light 8 Rear turn signal 9 Rear brake caliper 10 Rear brake disc...

Page 19: ...1 Fuel tank 2 Coolant pressure cap under fuel tank 3 Fuel filler cap 4 Front brake fluid reservoir 5 Front brake lever 6 Front fork 7 Oil filler plug 8 Rear brake fluid reservoir behind cover 9 Oil le...

Page 20: ...pped 3 Cruise control button 4 Front fog lights switch if equipped and high beam button 5 Accessory socket 6 Instrument display screen 7 Steering lock 8 Front brake fluid reservoir 9 Hazard button 10...

Page 21: ...label located next to it 1 2 1 VIN stamp 2 VIN label Record the vehicle identification number in the space provided below Engine Serial Number The engine serial number is stamped on the upper engine c...

Page 22: ...Serial Numbers 22 This page intentionally left blank...

Page 23: ...Modes 35 Riding Mode Selection 36 Information Tray 38 Main Menu 45 Instrument Panel Position Adjustment 61 Keys 62 Smart Key 62 Smart Key Battery Replacement 63 Standard Key 64 Keyless Ignition 64 Ma...

Page 24: ...rol 71 Deactivating Cruise Control 72 Traction Control TC 72 Optimized Cornering Traction Control if equipped 73 Traction Control Settings 74 ABS Enable 75 Tire Pressure Monitoring System TPMS if equi...

Page 25: ...General Information 25 Seats 89 Seat Care 89 Seat Lock 89 Seat Removal and Installation 89 Seat Storage 90 Universal Serial Bus USB Socket 91 Breaking In 92 Daily Safety Checks 93...

Page 26: ...General Information 26 This page intentionally left blank...

Page 27: ...tents Instruments Panel Layout 28 Warning Lights 30 Speedometer and Odometer 34 Tachometer 34 Fuel Gauge 34 Gear Position Display 35 Riding Modes 35 Riding Mode Selection 36 Information Tray 38 Main M...

Page 28: ...ndicator Light MIL 4 Fuel level low warning light 5 Alarm immobilizer status indicator light alarm is an accessory kit 6 ABS warning light 7 Oil pressure warning light 8 Information tray symbol Riding...

Page 29: ...IL 4 Fuel level low warning light 5 Alarm immobilizer status indicator light alarm is an accessory kit 6 ABS warning light 7 Oil pressure warning light 8 Clock 9 Right hand side display panel 10 Right...

Page 30: ...not so severe that the engine will not run Warning Reduce speed and do not continue to ride for longer than is necessary with the MIL illuminated The fault may adversely affect engine performance exha...

Page 31: ...ht will continue to flash after engine start up until the motorcycle first reaches a speed exceeding 6 mph 10 km h when it will go off Note Traction control will not function if there is a malfunction...

Page 32: ...ion control will not function if there is a malfunction with the ABS system The warning lights for the ABS traction control and the MIL will be illuminated Traction Control TC Disabled Warning Light T...

Page 33: ...Warning Do not ride for longer than necessary in poor ambient light conditions with the Daytime Running Lights DRL in use Riding with the Daytime Running Lights when dark in tunnels or where poor amb...

Page 34: ...1 3 OK LowFuel mi 42 2 mpg RANGE 38 N 1 2 3 1 Fuel gage 2 Low fuel warning light 3 Low fuel information tray Note The fuel gage is shown in the left hand panel when the Chronos theme is selected The...

Page 35: ...play third gear shown Riding Modes The riding modes allow adjustment of the throttle response MAP Anti lock Brake System ABS and Traction Control TC settings to suit differing road conditions and ride...

Page 36: ...e to observe this important warning may lead to loss of motorcycle control and an accident Warning If traction control has been disabled in the Main Menu as described on page 50 then settings saved fo...

Page 37: ...e RUN position To select a riding mode Press and release the MODE button on the left hand switch housing to activate the riding mode information tray and riding mode selection panel The currently acti...

Page 38: ...con will alternate between the previous riding mode and the newly selected riding mode until the change is complete or it is canceled The riding mode selection is now complete and normal riding can be...

Page 39: ...the information tray An example is shown below A 15 53 PREV NEXT 1 3 Warning Tyre Pressure Low Visit Garage Now N 1 2 3 1 Warning symbol TPMS shown 2 Warning and or message description 3 Warning and o...

Page 40: ...ks the display screen to the dark background version of each display screen for night time visibility To select an option Push the joystick down up to select either the HIGH AUTO or LOW contrast optio...

Page 41: ...ll be shown in the information tray Show All This option shows information in the left hand panel right hand panel and the information tray To select an option Push the joystick down up to select the...

Page 42: ...one second The trip meter will then be reset The trip meter can also be reset from the Main menu see page 51 Fuel The Fuel status information tray shows fuel consumption information A 15 53 Fuel HOLD...

Page 43: ...age ranges between C cold and H hot When the engine is started from cold the gage will show grey bars As the temperature increases more bars in the gage will be shown illuminated When the engine is st...

Page 44: ...ce In mi 7 0 N 1 3 2 1 Service symbol 2 Service indicator information tray 3 Service indicator gage For more information on service indicator announcements see page 51 Tire Pressure Monitoring System...

Page 45: ...ng options Riding Modes This menu allows configuration of the riding modes For more information see page 46 Bike Setup This menu allows configuration of the different features of the motorcycle For mo...

Page 46: ...joystick down up to select a specific riding mode and press the joystick center to confirm Push the joystick down up until the required setting option is selected and press the joystick center to conf...

Page 47: ...and TC options available for each riding mode Riding Mode Rider Rain Road Sport Off Road Off Road Pro ABS Anti lock Braking System Road Off Road1 Off MAP Throttle Response Rain Road Sport1 Off Road1...

Page 48: ...use Off Road Front ABS is less intrusive Rear ABS is disabled Optimized cornering ABS is disabled Off Road Pro Front ABS is disabled Rear ABS is disabled Optimized cornering ABS is disabled The ABS w...

Page 49: ...g for wet or slippery conditions Allows reduced rear wheel slip when compared with the Road setting Sport Allows increased rear wheel slip when compared with the Road setting Off Road Traction control...

Page 50: ...ards 65 meters Manual The self canceling function is off The turn signals must be manually canceled using the turn signal switch Press the joystick center to confirm the required selection The display...

Page 51: ...stance information are then shown Trip Setup Menu The Trip Setup menu allows configuration of the trip meters Each trip meter can be configured to be reset either manually or automatically The setup p...

Page 52: ...the selection and return to the previous menu Trip Setup Automatic Reset This menu allows the automatic reset of a trip meter after the ignition has been switched off for a set time To set the trip me...

Page 53: ...meter Push the MODE button to display the Main Menu Push the joystick down to select Trip Setup Push the joystick center to display the Trip Setup menu Push the joystick down up to scroll to the Trip...

Page 54: ...ness The brightness feature allows the screen s brightness contrast to be changed for day time and night time riding There are two brightness options to choose from High Contrast and Low Contrast To c...

Page 55: ...Trip 2 Fuel Status Service Interval Theme Detail Contrast Coolant An information tray item with a tick next to it will be shown in the instrument panel display An information tray item without a tick...

Page 56: ...ame This menu allows the rider name to be entered in to the instrument panel system and shown in the welcome start up display screen To enter a rider s name From the Display Setup menu push the joysti...

Page 57: ...guage is selected The following options are available English French German Italian Dutch Portuguese Spanish Swedish Press the joystick center to select deselect the required language Display Setup Un...

Page 58: ...This function allows the adjustment of the clock To set the clock From the Display Setup menu push the joystick down to select Clock and press the joystick center to confirm Push the joystick down up...

Page 59: ...Select Minutes on the display and press the joystick center a tick will appear next to Minutes and the minutes display will flash as shown below Push the joystick down up to set the correct minute an...

Page 60: ...h and Day repeat the procedure used to set the year Once the date is set the display will return to the Date menu Reset to Defaults This function allows the Main Menu items to be reset to the default...

Page 61: ...f the rider to maintain control of the motorcycle Attempting to clean or adjust the instrument panel while riding the motorcycle may result in loss of control of the motorcycle and an accident Only at...

Page 62: ...tion The motorcycle must not be ridden with the key in the steering lock or seat lock Always lock the seat and remove the key before riding the motorcycle Caution Do not store the spare key with the m...

Page 63: ...contain harmful materials Always keep batteries out of the reach of infants and young children to prevent them being swallowed If swallowed consult a doctor immediately Caution Do not touch the contac...

Page 64: ...ical key Smart Key Operation To turn the motorcycle on with the keyless ignition The smart key must be within close proximity one meter three feet of a system sensor There is a system sensor located u...

Page 65: ...seat The standard key must be held against the system sensor while pressing the Engine Start Stop switch in either the QUICK START or Power ON OFF position see page 66 Master Ignition Switch if equip...

Page 66: ...g lock and turn the key counter clockwise To remove the key Rotate the key clockwise slightly to disengage the retaining mechanism before it can be removed from the lock Right Handlebar Switches 7 6 5...

Page 67: ...sition with all the correct conditions met to start the motorcycle For more information see page 96 HOME Button The HOME button is used to access the main menu on the instrument display Press and rele...

Page 68: ...riding mode selection and configuration see page 47 Turn Signals Switch When the turn signal switch is pushed to the left or right and released the corresponding turn signals will flash on and off To...

Page 69: ...power off The heated grips will not function again until the voltage rises to a safe level The switch will not power back on automatically even if the voltage rises to the safe level The user must man...

Page 70: ...dip and high beam Note A lighting on off switch is not installed on this model The position light brake tail light and license plate light all function automatically when the ignition is turned to th...

Page 71: ...ith ABS set to Off Road or Off Cruise control will continue to function if ABS has been disabled The cruise control button is located on the left hand switch housing and can be operated with minimum m...

Page 72: ...ed Traction Control TC Warning The traction control and optimized cornering traction control systems are not a substitute for riding appropriately for the prevailing surface and weather conditions The...

Page 73: ...traction control and the MIL may be illuminated Optimized Cornering Traction Control if equipped Warning If a fault occurs with the optimized cornering traction control system the traction control di...

Page 74: ...lights for the ABS traction control and the MIL may be illuminated Optimized cornering traction control is not active when in Off road mode For full details of the traction control disabled warning li...

Page 75: ...rcycle is moving do the following Press and hold the MODE button for more than one second Warning If the ABS is enabled during a braking maneuver by pressing the MODE button the ABS will become operat...

Page 76: ...motorcycle to a stop the sensors continue to transmit data for approximately seven minutes before switching off The tire pressure values remain shown in the system display until the sensors switch of...

Page 77: ...umeric pressure display associated with it is not Even if the numeric display seems at or close to the standard tire pressure when the warning light is on a low tire pressure is indicated and a punctu...

Page 78: ...MS sensor during operation will cause the sensor to become blocked causing irreparable damage to the TPMS sensor assembly Caution Continued Damage caused by the use of anti puncture fluid or incorrect...

Page 79: ...ebar grip to the released lever is shortest when the span adjuster is rotated fully counter clockwise Ratio Adjuster The ratio adjuster moves the brake master cylinder push rod to the left or right in...

Page 80: ...e from the handlebar Clutch Lever A span adjuster is installed to the clutch lever The adjuster allows the distance from the handlebar to the lever to be changed to suit the span of the rider s hands...

Page 81: ...ect acting cables in the system The throttle grip has a resistive feel to it as it is rolled rearwards to open the throttles When the grip is released it will return to the throttle closed position by...

Page 82: ...with a CLC or AKI octane rating R M 2 of 87 or higher Federal regulations require that pumps delivering unleaded gasoline are marked UNLEADED and that the Cost of Living Council CLC or Anti Knock Ind...

Page 83: ...gasoline which has a higher octane rating Oxygenated Gasoline To help in meeting clean air standards some areas of the U S use oxygenated gasoline to help reduce harmful emissions These gasolines are...

Page 84: ...k that the fuel filler cap is correctly closed Because gasoline fuel is highly flammable any fuel leak or spillage or any failure to observe the safety advice given above will lead to a fire hazard wh...

Page 85: ...tires will reduce the tires ability to grip the road This will result in a dangerous riding condition potentially causing loss of motorcycle control and an accident Caution Avoid filling the tank in r...

Page 86: ...ot lean sit or climb on the motorcycle when it is supported on the side stand This may cause the motorcycle to fall over leading to motorcycle damage and an accident 1 1 Side stand The motorcycle is e...

Page 87: ...n Do not use body panels or the seat as a handhold when placing the motorcycle on the center stand as this will cause damage cizj 1 1 Center stand To set the motorcycle on the center stand Hold the mo...

Page 88: ...ng grommets leaving the grommets in place Left Hand Side Panel Reinstallation 2 2 1 1 Side panel left hand side 2 Grommets To re install the left hand side panel Position the three locating dowels to...

Page 89: ...upwards If the seat is not correctly secured in the lock it will detach from the lock A loose or detached seat may cause loss of motorcycle control and an accident Caution The motorcycle must not be...

Page 90: ...down at the rear to engage the seat lock Note An audible click can be heard when the seat is fully engaged into its lock Seat Storage There is a small storage compartment located on the storage tray u...

Page 91: ...ctronic devices and cables are safely secured under the seat when riding Always make sure there is sufficient space surrounding any electronic devices for the seat to close without causing any damage...

Page 92: ...During the first 500 miles 800 km Do not use full throttle Avoid high engine speeds at all times Avoid riding at one constant engine speed whether fast or slow for a long period of time Avoid aggressi...

Page 93: ...or fastened Inspect all areas for loose damaged fasteners Steering Action Smooth but not loose from lock to lock No binding of any of the control cables see page 140 Brakes Pull the brake lever and pu...

Page 94: ...General Information 94 This page intentionally left blank...

Page 95: ...e the Motorcycle Table of Contents Stopping the Engine 96 Starting the Engine 96 Moving Off 97 Changing Gears 98 Braking 99 Anti lock Braking System ABS 101 Optimized Cornering ABS 102 Parking 104 Con...

Page 96: ...ed This will cause electrical damage Starting the Engine Warning Never start the engine or run the engine in a confined area Exhaust fumes are poisonous and can cause loss of consciousness and death w...

Page 97: ...cle is equipped with starter lockout switches The switches prevent the electric starter from operating when the transmission is not in neutral with the side stand down If the side stand is extended wh...

Page 98: ...at speeds that will cause excessive engine rpm r min This can lock the rear wheel causing loss of control and an accident Engine damage may also be caused Shifting down should be done such that low en...

Page 99: ...op When stopping always apply both brakes at the same time Normally the front brake should be applied a little more than the rear Shift down or fully disengage the clutch as necessary to keep the engi...

Page 100: ...ng or turning may cause loss of control and an accident Warning When descending a long steep gradient or mountain pass make use of the engine s braking effect by down shifting and use both front and r...

Page 101: ...g then the brake system will continue to function as a non ABS braking system Do not continue to ride for longer than is necessary with the warning light illuminated In the event of a fault contact an...

Page 102: ...nt and rear wheels Use of non recommended tires can affect wheel speed and cause the ABS function not to operate potentially leading to loss of control and an accident in conditions where the ABS woul...

Page 103: ...nces it is possible that a motorcycle equipped with optimized cornering ABS may require a longer stopping distance than an equivalent motorcycle without ABS or an equivalent motorcycle equipped with A...

Page 104: ...ouching any part of the engine or exhaust system when hot may cause unprotected skin to become burnt Warning Do not park on a soft or on a steeply inclined surface Parking under these conditions may c...

Page 105: ...o react to given traffic situations is greatly reduced as road speed increases Always reduce speed in potentially hazardous driving conditions such as bad weather or heavy traffic Warning Only operate...

Page 106: ...l is at the upper level line in the expansion tank Always check the level with the engine cold Electrical Equipment Make sure that all electrical equipment such as the headlight rear brake light turn...

Page 107: ...t spots Make sure that the control cables do not restrict the steering in any way Tires High speed operation is hard on tires and tires that are in good condition are crucial to riding safely Examine...

Page 108: ...How to Ride the Motorcycle 108 This page intentionally left blank...

Page 109: ...lity i e lean angle control operation wheel travel front fork movement visibility in any direction or any other aspect of the motorcycle s operation Warning Install only genuine Triumph accessories to...

Page 110: ...es overall motorcycle condition and poor road or weather conditions Loading The total weight of the rider and any passenger accessories and luggage must not exceed the maximum load limit of 463 lb 210...

Page 111: ...leading to an accident Weight attached to the handlebar or front fork will increase the mass of the steering assembly and can result in loss of steering control leading to an accident Passengers Warni...

Page 112: ...such operation unless trained to do so and without becoming familiar and comfortable with the changes in motorcycle operating characteristics that this brings about Motorcycle operation without makin...

Page 113: ...e Inspection 126 Clutch 127 Clutch Inspection 127 Clutch Adjustment 127 Drive Chain 128 Drive Chain Lubrication 129 Drive Chain Free Movement Inspection 129 Drive Chain Free Movement Adjustment 130 Dr...

Page 114: ...djustment 149 Bank Angle Indicators 149 Tires 150 Tire Inflation Pressures 151 Tire Pressure Monitoring System TPMS if equipped 151 Tire Wear 152 Minimum Recommended Tread Depth 152 Tire Replacement 1...

Page 115: ...chedule should be adjusted to match the particular environment in which the motorcycle is used and the demands of the individual owner Special tools knowledge and training are required in order to cor...

Page 116: ...will require maintenance at their specified annual intervals In all cases maintenance must be carried out at or before the specified maintenance intervals shown Consult an authorized Triumph dealer fo...

Page 117: ...ooling system check for leaks Day Cooling system check hoses for chafing cracks or damage Replace if necessary Coolant level check adjust Day Coolant replace Every 3 years regardless of mileage Engine...

Page 118: ...rive chain wear check Every 500 miles 800 km Drive chain lubricate Every 200 miles 300 km Drive chain rubbing strip check for wear cracks or damage Replace if necessary Electrical Lights instruments a...

Page 119: ...ning Never start the engine or run the engine in a confined area Exhaust fumes are poisonous and can cause loss of consciousness and death within a short period of time Always operate the motorcycle i...

Page 120: ...enters the engine during an engine oil change or top off Contamination entering the engine may lead to engine damage Once the correct level is reached install and tighten the filler plug Engine Oil an...

Page 121: ...ngine oil filter and tighten to 89 lbf in 10 Nm After the engine oil has completely drained out install a new sealing washer to the sump plug Install and tighten the plug to 18 lbf ft 25 Nm Remove the...

Page 122: ...pecification and Grade 10W 40 10W 50 Triumph s high performance fuel injected engines are designed to use 10W 40 or 10W 50 semi or fully synthetic motorcycle engine oil that meets specification API SH...

Page 123: ...gloves clothing and eye protection when handling coolant Warning Continued If coolant is inhaled remove the person to fresh air and keep comfortable for breathing In case of doubt or persistent sympto...

Page 124: ...oolant is below the minimum lower level the coolant level must be adjusted Coolant Level Adjustment Warning Do not remove the expansion tank or radiator pressure cap when the engine is hot When the en...

Page 125: ...hands and clothing away from the fan Contact with the rotating fan may cause an accident and or personal injury Caution Using high pressure water sprays such as from a car wash facility or household...

Page 126: ...rol will interfere with the throttle function resulting in loss of motorcycle control and an accident To avoid continued use of a sticking or damaged throttle control always have it checked by your au...

Page 127: ...0 08 0 12 in 2 3 mm clutch lever free play at the lever If there is an incorrect amount of free play adjustments must be made Clutch Adjustment To adjust the clutch Turn the adjuster sleeve until the...

Page 128: ...wheel will lead to loss of motorcycle control and an accident For safety and to prevent excessive wear the drive chain must be checked adjusted and lubricated in accordance with the scheduled maintena...

Page 129: ...s especially dirty clean first and then apply lubricant as mentioned above Caution Do not use a pressure washer to clean the drive chain as this may cause damage to the drive chain components Drive Ch...

Page 130: ...an equal amount using the adjuster markings as a guideline Turn the adjuster bolts clockwise to increase drive chain free movement and counterclockwise to reduce drive chain free movement When the co...

Page 131: ...without also replacing the drive chain will lead to premature wear of the new sprockets 10 20 KG 2 1 1 Measure across 20 links 2 Weight To inspect the drive chain and sprocket wear Remove the drive ch...

Page 132: ...the sprockets replaced by an authorized Triumph dealer Reinstall the chain guard and tighten the front fastener to 35 lbf in 4 Nm and the rear fastener to 80 lbf in 9 Nm Brakes cbmz_2 1 2 1 Brake pads...

Page 133: ...stance for breaking in new pads and discs is 200 miles 300 km During this period avoid extreme braking ride with caution and allow for greater braking distances Brake Pad Wear Compensation Warning If...

Page 134: ...dition leading to loss of control and an accident Warning If the ABS is not functioning the brake system will continue to function as a non ABS equipped brake system In this situation braking too hard...

Page 135: ...uid level Loosen the reservoir cap retaining screws and remove the reservoir cap and the diaphragm seal Fill the reservoir to the MAX level line using new DOT 4 fluid from a sealed container Reinstall...

Page 136: ...th depleted brake fluid levels or with a brake fluid leak is dangerous and will cause reduced brake performance potentially leading to loss of motorcycle control and an accident The rear brake fluid r...

Page 137: ...ake fluid reservoir to the sprocket cover Reinstall the sprocket middle cover and tighten the new fastener to 27 lbf in 3 Nm Reinstall the sprocket outer cover and tighten the fasteners to 80 lbf in 9...

Page 138: ...of the motorcycle with incorrectly adjusted mirrors is dangerous Operation of the motorcycle with incorrectly adjusted mirrors will result in loss of vision to the rear of the motorcycle It is danger...

Page 139: ...he handlebars have already been adjusted as described below then rotate the handlebars risers through 180 to return the handlebars to the standard position The handlebars are adjustable for reach by a...

Page 140: ...ng Wheel Bearings Caution To prevent risk of injury from the motorcycle falling during the inspection make sure that the motorcycle is stabilized and secured on a suitable support Do not exert extreme...

Page 141: ...tify any faults before riding Remove the support and place the motorcycle on the side stand Wheel Bearings Inspection Warning Riding with worn or damaged front or rear wheel bearings is dangerous and...

Page 142: ...oth front suspension units Settings that vary from left to right may affect handling and stability resulting in loss of motorcycle control and an accident Warning Make sure that the correct balance be...

Page 143: ...s clockwise from the fully counterclockwise position Scrambler 1200 XC Damping Suspension Settings Loading Condition Rebound Damping1 Compres sion Damping1 Solo Riding Standard 1 5 1 5 Comfort Softer...

Page 144: ...ckwise turns from the fully counterclockwise position and set both forks to the same settings Front Suspension Compression and Rebound Damping Adjustment Compression Damping Adjustment The compression...

Page 145: ...ion Front Fork Inspection Warning Riding the motorcycle with defective or damaged suspension is dangerous and may lead to loss of control and an accident Warning Never attempt to dismantle any part of...

Page 146: ...loss of motorcycle control and an accident Warning Make sure that the correct balance between front and rear suspension is maintained Suspension imbalance could significantly change handling character...

Page 147: ...ces All Models Preload Suspension Settings Loading Condition Rear Spring Preload1 Solo Riding Standard Minimum Comfort Softer Minimum Sport Firmer Minimum Rider and Passenger Maximum 1 Minimum is the...

Page 148: ...er has a secure and tight fit in the grub screw slot before loosening the grub screw otherwise the grub screw may get damaged Loosen the grub screw Rotate the adjuster ring clockwise to increase sprin...

Page 149: ...position Bank Angle Indicators Warning Always replace the bank angle indicators before they are worn to their maximum limit Use of a motorcycle with bank angle indicators worn beyond the maximum limi...

Page 150: ...be Where this is the case the tire wall will be marked with text permitting the installation of an inner tube Warning Continued Use of an inner tube with a tire marked TUBELESS and NOT marked as suita...

Page 151: ...k tire pressures daily and adjust if necessary See the Specification section for details of the correct inflation pressures Tire Pressure Monitoring System TPMS if equipped Caution An adhesive label i...

Page 152: ...rning Riding with excessively worn tires is hazardous and will adversely affect traction stability and handling which may lead to loss of control and an accident When tubeless tires used without a tub...

Page 153: ...ombination from the approved list and mounted according to the tire and inner tube manufacturer s instructions Initially the new tires and inner tubes will not produce the same handling characteristic...

Page 154: ...e visible from the outside Operation of the motorcycle with damaged tires could lead to loss of control and an accident Warning Use of a motorcycle with incorrectly seated tires or inner tubes incorre...

Page 155: ...skin flush with water immediately If battery acid gets in your eyes flush with water for at least 15 minutes and SEEK MEDICAL ATTENTION IMMEDIATELY If battery acid is swallowed drink large quantities...

Page 156: ...battery Remove the seat see page 89 Loosen the three fasteners and carefully detach the storage tray 1 3 2 1 Front fasteners 2 Storage tray 3 Rear fastener Note Take note of the positioning and routin...

Page 157: ...contact with the skin To prevent injury always wear eye and skin protection when handling the battery The battery is a sealed type and does not require any maintenance other than checking the voltage...

Page 158: ...t damage is not covered by the motorcycle warranty as it is not due to a manufacturing defect Keeping the battery fully charged reduces the likelihood of it freezing in cold conditions Allowing a batt...

Page 159: ...y cause a short circuit or spark which would ignite battery gases causing a risk of personal injury To install the battery Place the battery in the battery case Secure with the battery strap Reconnect...

Page 160: ...y that fuse become inoperative When checking for a blown fuse use the table to establish which fuse has blown The fuse box is located behind the left hand side panel To gain access to the fuse box the...

Page 161: ...lt in loss of control and an accident Caution Do not cover the headlight or lens with any item likely to obstruct air flow to or prevent heat escaping from the headlight lens Covering the headlight le...

Page 162: ...dlight assembly mounting bolts and altering the position of the headlight assembly Retighten the headlight assembly mounting bolts after adjustment to 89 lbf in 10 Nm Brake Tail Light The tail light u...

Page 163: ...e free LED units A turn signal light unit must be replaced in the event of the failure of the turn signal light License Plate Light The license plate light unit is a sealed maintenance free LED unit T...

Page 164: ...Maintenance and Adjustment 164 This page intentionally left blank...

Page 165: ...167 Washing 168 After Washing 168 Care of Gloss Paintwork 169 Care of Matt Paintwork 169 Aluminum Items not Lacquered or Painted 169 Cleaning of Chrome and Stainless Steel Items 170 Black Chrome 170 C...

Page 166: ...dvice which will safeguard against corrosion and enhance the appearance of the motorcycle Preparation for Washing Before washing precautions must be taken to keep water off the following places Rear o...

Page 167: ...der the fuel tank or near the steering head Any water sprayed in this area could enter the airbox and engine causing damage to both items Do not get water near the following places Air intake duct Any...

Page 168: ...After Washing Warning Never wax or lubricate the brake discs Always clean the brake disc with a proprietary brand of oil free brake disc cleaner Waxed or lubricated brake discs may cause loss of brak...

Page 169: ...d or Painted Items such as brake and clutch levers wheels engine covers engine cooling fins upper and lower yokes and throttle bodies on some models must be correctly cleaned to preserve their appeara...

Page 170: ...he use of abrasive cleaning products will damage the finish and must not be used When the chrome and stainless steel is dry apply a suitable proprietary chrome cleaner on to the surface following the...

Page 171: ...ibed Make sure that no soap or water enters the exhausts Drying Dry the exhaust system as far as possible with a soft cloth or chamois leather Do not run the engine to dry the system or spotting will...

Page 172: ...the handlebars may cause loss of motorcycle control and an accident Operation of the motorcycle with a damaged or scratched windshield will reduce the rider s forward vision Any such reduction in for...

Page 173: ...in damage and permanent wear Follow these simple instructions to prolong the life of the leather product Do not use household cleaning products bleach detergents containing bleach or any kind of solv...

Page 174: ...nd add a suitable fuel stabilizer if available following the fuel stabilizer manufacturer s instructions Warning Gasoline is extremely flammable and can be explosive under certain conditions Turn the...

Page 175: ...motorcycle in a cool dry area away from sunlight and with a minimum daily temperature variation Put a suitable porous cover over the motorcycle to keep dust and dirt from collecting on it Avoid using...

Page 176: ...Cleaning and Storage 176 This page intentionally left blank...

Page 177: ...15 in 97 6 x 80 mm Compression Ratio 11 1 11 1 Cylinder Numbering Left to right Left to right Cylinder Sequence 1 2 1 2 Firing Order 1 2 1 2 Starting System Electric starter Electric starter Lubricat...

Page 178: ...ve Spark Plug NGK LMAR8A 9 NGK LMAR8A 9 Spark Plug Gap 0 04 in 0 0 0 004 in 0 9 mm 0 0 0 1 mm 0 04 in 0 0 0 004 in 0 9 mm 0 0 0 1 mm Transmission Scrambler 1200 XC Scrambler 1200 XE Transmission Type...

Page 179: ...ontrol and an accident Warning Tire pressures which have been reduced for off road riding will impair on road stability Always make sure that the tire pressures are set as described in the Specificati...

Page 180: ...Amps at 6 000 rpm Headlight LED LED Tail Brake Light LED LED Turn Signal Lights LED LED License Plate Light LED LED Frame Scrambler 1200 XC Scrambler 1200 XE Rake 25 8 26 9 Trail 4 76 in 121 mm 5 01 i...

Page 181: ...h HD4X Hybrid OAT coolant pre mixed Drive Chain Chain spray suitable for XW ring chains Engine Oil Semi or fully synthetic 10W 40 or 10W 50 motorcycle engine oil which meets specification API SH or hi...

Page 182: ...Specifications Scrambler 1200 XC and XE 182 This page intentionally left blank...

Page 183: ...7 6 x 80 mm Compression Ratio 11 1 Cylinder Numbering Left to right Cylinder Sequence 1 2 Firing Order 1 2 Starting System Electric starter Lubrication Scrambler 1200 Steve McQueen Edition Lubrication...

Page 184: ...speed constant mesh Clutch Type Wet multiplate Final Drive Chain EK 525 ZVX3 114 link Primary Drive Ratio 93 74 1 26 Gear Ratio 1st 49 14 3 5 2nd 45 18 2 5 3rd 37 20 1 85 4th 37 25 1 48 5th 35 27 1 3...

Page 185: ...ty Always make sure that the tire pressures are set as described in the Specifications section for on road use Operation of the motorcycle with incorrect tire pressures may cause loss of motorcycle co...

Page 186: ...00 Steve McQueen Edition Rake 26 9 Trail 5 01 in 129 mm Tightening Torques Scrambler 1200 Steve McQueen Edition Battery Terminals 39 8 lbf in 4 5 Nm Chain Adjuster Lock Nuts 15 lbf ft 20 Nm Chain Guar...

Page 187: ...e fluid Coolant Triumph HD4X Hybrid OAT coolant pre mixed Drive Chain Chain spray suitable for XW ring chains Engine Oil Semi or fully synthetic 10W 40 or 10W 50 motorcycle engine oil which meets spec...

Page 188: ...Specifications Scrambler Steve McQueen Edition 188 This page intentionally left blank...

Page 189: ...ke Fluid Adjustment 136 Rear Brake Fluid Inspection 136 Rear Brake Pedal Adjustment 137 Breaking In 92 C Cleaning After Washing 168 Aluminum Items not Lacquered or Painted 169 Black Chrome Items 170 C...

Page 190: ...Power ON OFF Position 66 QUICK START Position 67 RUN Position 67 STOP Position 67 F Fluids Specifications 181 187 Fog Lights Switch 69 Frame Specifications 180 186 Fuel Filling the Fuel Tank 85 Fuel...

Page 191: ...Themes 40 54 Tire Pressure Monitoring System TPMS 44 Trip Meters 42 Units Display 57 Visible Tray 55 Warning Lights 30 Warnings and Messages 39 J Joystick Button 68 K Key 62 Keyless Ignition 64 L Left...

Page 192: ...ear Compression Damping Adjustment 149 Rear Rebound Damping Adjustment 148 Rear Settings 146 147 Rear Spring Preload Adjustment 148 T Tail Light 162 Themes Set Up 54 Throttle Control 81 126 Inspection...

Page 193: ...Vehicle Identification Number VIN 21 W Warnings 3 Immobilizer and TPMS 195 Maintenance 3 Noise Control System 4 Owner s Handbook 4 Warning Label Locations 16 17 Warning Labels 3 Warning Lights 30 Whee...

Page 194: ...Index 194 This page intentionally left blank...

Page 195: ...thority to operate the equipment Tires With reference to the Pneumatic Tires and Tubes for Automotive Vehicles Quality Control Order 2009 Cl No 3 c it is declared by M s Triumph Motorcycles Ltd that t...

Page 196: ...Approval Information 196 This page intentionally left blank...

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Triumph Scrambler 1200 Steve McQueen Edition, Owner'S Handbook Manual

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