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the wash cycle and then return automatically to the 

filtration mode.

If the facility is equipped with a Fire Alarm system, 

this can be wired into the controls to turn off all 

ATS  functions  except  the  exhaust  fan  (which  helps 

evacuate  fire  smoke).  The  exhaust  fan  will  remain 

on  until  the  Fire  Suppression  mode  is  cleared  (see 

below).

Operator Devices on the face of the control panel 

allow manual control of the system.

•  The illuminated Control Power switch turns ON/

OFF the power for the control panel.  If the system 

power is turned off, fire protection programming is 

not operating.

•  The black Filtration Mode push-button allows the 

ATS to be started and stopped. A momentary 

push when the system is not filtering will turn on 

the exhaust fan and activate the power supplies. 

Holding down the push-button for 5 seconds will 

turn off the filtration mode.

•  The blue illuminated Wash Mode push-button will 

start the wash cycle manually.

•  Amber LED’s on the panel indicate the operation 

of the power supplies in the control panel.

•  A main disconnect turns off the power to the entire 

control panel and allows the enclosure door to be 

opened.

ATS Series

7

I n s t a l l a t i o n ,   O p e r a t i o n ,   &   S e r v i c e   M a n u a l

**If the system is equipped with multiple Electrostatic 

Precipitator sections, Steps 2-5 will repeat until all 

sections have been washed.

At the end of the forced dry cycle, the unit will go 

into standby mode, unless special programming is 

requested.  While in standby, the unit will still have fire 

suppression capabilities.

Some contaminate is harder to remove and may 

require a stronger detergent solution. Average settings 

have been factory set. Best possible settings for any 

given installation, however, are determined through 

experience. Visually examine the collecting elements 

after the first few washings.

Control System

The  control  system  is  custom  configured  to  support 

the ATS System designed for this project. The primary 

purpose of the control system is to coordinate the wash 

system, control the exhaust fan, and the activation 

of the high-voltage power supplies. A programmable 

clock is used to activate the wash cycle automatically. 

All of the control functions reside in a programmable 

controller (PLC) that is pre-programmed at the factory 

to meet the requirements of this system. Limit switches 

on the Impinger and Electrostatic Precipitator section 

doors prevent the activation of the filtration or wash 

modes, unless the doors are closed completely. 

Opening  the  doors  during  either  filtration  or  wash 

modes will shut down the system until the door is 

secured. 

The normal ATS System program is designed to 

complete the wash cycle and shut down. This allows 

the system to be washed at the end of production and 

then wait to be restarted manually at the beginning of 

the next day. The ATS can be programmed to execute 

Note: TRION Tridex Detergent is specially 

formulated for use with TRION electronic air 

cleaners. Use of other cleaners and detergents, 

not specifically approved by TRION, can cause 

possible failures in the unit and will void any 

warranties on our equipment.

Note: To reset Fire Suppression Mode, hold 

down the Filtration Mode and Wash Mode push-

button simultaneously for 5 seconds.

Summary of Contents for Air Boss ATS Series

Page 1: ...T R I O N w w w t r i o n i a q c o m Air Boss ATS Series Electrostatic Precipitators Commercial Industrial Applications READ AND SAVE THESE INSTRUCTIONS ...

Page 2: ...tion 2 Operation 5 Initial Startup 8 Routine Maintenance 10 Preventative Maintenance 10 Troubleshooting 11 Troubleshooting Chart 13 Spare Parts 14 SAFETY NOTE Factory designed access to all electrically charged high voltage components contain electrical interlocks for the safety of operating personnel Any additional access that may be provided in the system where there is access to high voltage mu...

Page 3: ...ments Condensation freezing and elevated temperatures must be considered CAUTION In addition to the previous space requirements installation of the Model ATS in NFPA applications shall have a clearance of at least 18 inches to a combustible material 3 inches to limited combustible material and 0 inches to noncombustible material Any reduction in clearance or exceptions must be in compliance with N...

Page 4: ...TE LOCAL CODES High Voltage Wiring The high voltage wiring requires connecting the power supplies to the ionizing collecting cells located in the electronic air cleaner section cabinet On multicell units the wiring between the cells within a tier is automatically made with intercell spring contacts Two high voltage wires must be connected to each tier of cells in the ATS one for the ionizers and o...

Page 5: ...eriodicalmanualfillingofthedetergenttank and to gain access to the pump and motor assembly After positioning the unit must be secured in place The Detergent System should not be installed more than 30ft below the ATS System Local disconnect is recommended for detergent tank motor Note TRION Tridex Detergent is specially formulated for use with TRION electronic air cleaners Use of other cleaners an...

Page 6: ...matter from the air The modular sections can be built in several widths and heights to accommodate different air flow requirements Refer to the System Outline drawing for information on the specific system design for this project The first section the prefilter is primarily designed for capturing relatively large liquid particulate The second section houses an electronic air cleaner technically kn...

Page 7: ...panels have become saturated or fully loaded they may be replaced with new or reactivated carbon The fifth section the Exhaust Fan Motor has been sized to handle the air flow requirements for the systems and the adjoining ducting Fire Suppression System OPTIONAL When the fire suppression system has been specified to be factory furnished it consists of strategically located chemical spray nozzles D...

Page 8: ...ve fire suppression capabilities Some contaminate is harder to remove and may require a stronger detergent solution Average settings have been factory set Best possible settings for any given installation however are determined through experience Visually examine the collecting elements after the first few washings Control System The control system is custom configured to support the ATS System de...

Page 9: ...ieces of foreign material are lodged between the plates Also verify that the cells are properly installed in the cabinet with the spiked ionizing blades located on the air entering side Follow the air flow directional arrows Check that the high voltage wiring is connected to the proper terminals both at the ionizing collecting cells and on the power supplies Be sure that the drain lines from the d...

Page 10: ...n In 24 hour format LCD screen shall indicate 0 00 23 59 Programming the Timer 1 Press TIMER key LCD screen shall show 1ON 2 Press DAY key to select any of the 15 combinations of daily programs to your application demand Continuing to press DAY key will cause the LCD screen to alternate among 15 combinations 3 Press HOUR and MIN respectively to set desired hour and minute for 1ON 4 After finished ...

Page 11: ...ervoir level should be checked on a routine basis a minimum tank level established Never let the tank run dry which will damage the pump The inside of the tank should be kept clean free from dirt and foreign objects The detergent as supplied by TRION is formulated specifically for electronic air cleaners and should not be diluted when using a pre mix solution For a concentrated mix dilution will b...

Page 12: ...ell Alvania 2 Texaco Multifac 2 or Mobilux 2 At this time examine the exhaust fan for any accumulated dirt and clean as required Troubleshooting WARNING EXERCISE THE USUAL PRECAUTIONS WHEN WORKING WITH HIGH VOLTAGE THE MAXIMUM OPERATING OUTPUT FROM THE POWER SUPPLY IS 5 5MA 11 0MA WHEN CONNECTED IN PARALLEL AND 15 000VDC IF DOOR INTERLOCK SWITCHES ARE CLOSED AND CIRCUIT IS ENERGIZED DO NOT TOUCH H...

Page 13: ...to a single cell or ionizing or collector section of a given cell as follows First determine if the short is in the ionizing section or the collecting section by connecting each high voltage lead to its respective section one at a time and energizing the power pack The lead not connected must be supported away from any point of contact The short symptoms will still exist for the section in which t...

Page 14: ...switch Extremely dirty insulators Clean Cracked insulators Replace Foreign object between plates Remove Bent or warped plates Repair or replace cell Leads grounded short circuit Replace Indicating light flickering Reversed high voltage leads Reconnect leads Poor filtration Loose or defective intercell connection on multicell units Tighten or replace Foreign object adrift in ionizer or plate sectio...

Page 15: ...llation For specific recommendations consult the TRION factory or nearest Sales Office Consideration however should be given to stocking the following components Description Quantity Complete Power Supply 1ea Power Supply Indicating Light 1ea Ionizing Collect Cell Insulator 6ea TRION Detergent 55gal Part numbers are not listed as they are subject to change Always state Unit Model and Serial Number...

Page 16: ...TRION 101 McNeill Rd Sanford NC 27330 P 800 884 0002 F 800 458 2379 www trioniaq com customerservice trioniaq com TRION 2017 All Rights Reserved Form No 147207 001 Rev 09 17 ...

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