Trion Air Boss ATS Series Instructions Manual Download Page 3

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ATS Series

2

I n s t a l l a t i o n ,   O p e r a t i o n ,   &   S e r v i c e   M a n u a l

Installation

Unpack and Inspect

At the time the unit is received, all shipping containers 

and their contents should be examined for damage. Any 

damage occurring in shipment must be immediately 

reported to the carrier, an inspection report completed 

and a claim filed at the receiving point.

The unit modular sections are shipped completely 

assembled and joined and, where size permits, the 

electronic air cleaner ionizing-collecting cells are 

shipped inside the cabinet. On large units, the upper 

tier of cells may be shipped in separate containers. 

The Control System, detergent feeder and other 

separate accessories are shipped in the containers 

as noted on the packing list.

Position Air Cleaner Cabinet

If necessary, to remove weight for ease in handling, 

the  filtration  elements  can  be  removed  from  their 

respective cabinets. Position the unit in the designated 

location giving consideration to the following points.

•  Excluding the exhaust fan section, there are 

access doors on one side of the section modules. 

Provide  sufficient  clearance  (39” 

minimum

) in 

front of the doors on at least one side for service 

and element removal.

•  Level the unit to ensure proper drainage from the 

drain pans. After the cabinet has been properly 

located, it must be secured in place by bolting or 

welding. Reinstall any section elements removed 

during installation. 

Make sure air flow direction 

is correct.

INSTALLATION WARNING

Precautions must be taken to protect 

the ATS System and its subsystems 

if it is installed outdoors or in extreme 

environments. Condensation, freezing, and 

elevated temperatures must be considered.

CAUTION

In addition to the previous space requirements, 

installation of the Model ATS in NFPA 

applications shall have a clearance of at least 

18 inches to a combustible material, 3 inches 

to limited combustible material, and 0 inches 

to noncombustible material. Any reduction in 

clearance or exceptions must be in compliance 

with NFPA and acceptable to the Authority 

Having Jurisdiction.

WARNING

Fire Suppression Systems

Extreme caution should be exercised when this 

unit is installed in applications that are collecting 

volatile  or  potentially  flammable  contaminates 

such as cooking grease and petroleum based 

oils.    TRION  strongly  recommends  a  fire 

suppression system be installed in the ductwork 

and on the Model ATS in cases where these 

contaminates are collected on the cell plates 

and collect on the attached ductwork. Contact 

the factory for questions or concerns regarding 

a fire suppression system.

WARNING

Motor/Starter Disconnects – UL Listing

To maintain agency listing on this equipment, all 

customer provided Combination Motor Starter/

Disconnects  shall  be  UL  Listed  (NLDX)  and 

utilize at least a UL type 1 enclosure.

Connect Adjoining Duct Work

When the adjoining ducting is installed on the air en-

tering side, the bottom of the horizontal duct should be 

relatively flat and sloped toward the section housing 

drain pan for an 18-inch length. This will enable any 

wash water splashback occurring during the washing 

operation to run back into the drain pan. Secure the 

adjoining ducting to the section housing utilizing the 

.375” holes provided. The seams should be made air 

and watertight by caulking or gasketing. Upstream 

ducting conveying warm air and subjected to cold 

temperatures must be insulated to prevent excessive 

condensation.

Summary of Contents for Air Boss ATS Series

Page 1: ...T R I O N w w w t r i o n i a q c o m Air Boss ATS Series Electrostatic Precipitators Commercial Industrial Applications READ AND SAVE THESE INSTRUCTIONS ...

Page 2: ...tion 2 Operation 5 Initial Startup 8 Routine Maintenance 10 Preventative Maintenance 10 Troubleshooting 11 Troubleshooting Chart 13 Spare Parts 14 SAFETY NOTE Factory designed access to all electrically charged high voltage components contain electrical interlocks for the safety of operating personnel Any additional access that may be provided in the system where there is access to high voltage mu...

Page 3: ...ments Condensation freezing and elevated temperatures must be considered CAUTION In addition to the previous space requirements installation of the Model ATS in NFPA applications shall have a clearance of at least 18 inches to a combustible material 3 inches to limited combustible material and 0 inches to noncombustible material Any reduction in clearance or exceptions must be in compliance with N...

Page 4: ...TE LOCAL CODES High Voltage Wiring The high voltage wiring requires connecting the power supplies to the ionizing collecting cells located in the electronic air cleaner section cabinet On multicell units the wiring between the cells within a tier is automatically made with intercell spring contacts Two high voltage wires must be connected to each tier of cells in the ATS one for the ionizers and o...

Page 5: ...eriodicalmanualfillingofthedetergenttank and to gain access to the pump and motor assembly After positioning the unit must be secured in place The Detergent System should not be installed more than 30ft below the ATS System Local disconnect is recommended for detergent tank motor Note TRION Tridex Detergent is specially formulated for use with TRION electronic air cleaners Use of other cleaners an...

Page 6: ...matter from the air The modular sections can be built in several widths and heights to accommodate different air flow requirements Refer to the System Outline drawing for information on the specific system design for this project The first section the prefilter is primarily designed for capturing relatively large liquid particulate The second section houses an electronic air cleaner technically kn...

Page 7: ...panels have become saturated or fully loaded they may be replaced with new or reactivated carbon The fifth section the Exhaust Fan Motor has been sized to handle the air flow requirements for the systems and the adjoining ducting Fire Suppression System OPTIONAL When the fire suppression system has been specified to be factory furnished it consists of strategically located chemical spray nozzles D...

Page 8: ...ve fire suppression capabilities Some contaminate is harder to remove and may require a stronger detergent solution Average settings have been factory set Best possible settings for any given installation however are determined through experience Visually examine the collecting elements after the first few washings Control System The control system is custom configured to support the ATS System de...

Page 9: ...ieces of foreign material are lodged between the plates Also verify that the cells are properly installed in the cabinet with the spiked ionizing blades located on the air entering side Follow the air flow directional arrows Check that the high voltage wiring is connected to the proper terminals both at the ionizing collecting cells and on the power supplies Be sure that the drain lines from the d...

Page 10: ...n In 24 hour format LCD screen shall indicate 0 00 23 59 Programming the Timer 1 Press TIMER key LCD screen shall show 1ON 2 Press DAY key to select any of the 15 combinations of daily programs to your application demand Continuing to press DAY key will cause the LCD screen to alternate among 15 combinations 3 Press HOUR and MIN respectively to set desired hour and minute for 1ON 4 After finished ...

Page 11: ...ervoir level should be checked on a routine basis a minimum tank level established Never let the tank run dry which will damage the pump The inside of the tank should be kept clean free from dirt and foreign objects The detergent as supplied by TRION is formulated specifically for electronic air cleaners and should not be diluted when using a pre mix solution For a concentrated mix dilution will b...

Page 12: ...ell Alvania 2 Texaco Multifac 2 or Mobilux 2 At this time examine the exhaust fan for any accumulated dirt and clean as required Troubleshooting WARNING EXERCISE THE USUAL PRECAUTIONS WHEN WORKING WITH HIGH VOLTAGE THE MAXIMUM OPERATING OUTPUT FROM THE POWER SUPPLY IS 5 5MA 11 0MA WHEN CONNECTED IN PARALLEL AND 15 000VDC IF DOOR INTERLOCK SWITCHES ARE CLOSED AND CIRCUIT IS ENERGIZED DO NOT TOUCH H...

Page 13: ...to a single cell or ionizing or collector section of a given cell as follows First determine if the short is in the ionizing section or the collecting section by connecting each high voltage lead to its respective section one at a time and energizing the power pack The lead not connected must be supported away from any point of contact The short symptoms will still exist for the section in which t...

Page 14: ...switch Extremely dirty insulators Clean Cracked insulators Replace Foreign object between plates Remove Bent or warped plates Repair or replace cell Leads grounded short circuit Replace Indicating light flickering Reversed high voltage leads Reconnect leads Poor filtration Loose or defective intercell connection on multicell units Tighten or replace Foreign object adrift in ionizer or plate sectio...

Page 15: ...llation For specific recommendations consult the TRION factory or nearest Sales Office Consideration however should be given to stocking the following components Description Quantity Complete Power Supply 1ea Power Supply Indicating Light 1ea Ionizing Collect Cell Insulator 6ea TRION Detergent 55gal Part numbers are not listed as they are subject to change Always state Unit Model and Serial Number...

Page 16: ...TRION 101 McNeill Rd Sanford NC 27330 P 800 884 0002 F 800 458 2379 www trioniaq com customerservice trioniaq com TRION 2017 All Rights Reserved Form No 147207 001 Rev 09 17 ...

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