Trion Air Boss ATS Series Instructions Manual Download Page 9

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ATS Series

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I n s t a l l a t i o n ,   O p e r a t i o n ,   &   S e r v i c e   M a n u a l

Kitchen Exhaust Systems

For safe and proper operation adhere to the 

following instructions and procedures:

•  Exhaust systems shall be operated during all 

periods of cooking in restaurant applications.

•  Filter-equipped exhaust systems shall not be 

operated with filters removed.

•  The posted instructions for manually 

operating the fire extinguishing system shall 

be kept conspicuously posted in the kitchen 

and reviewed periodically with employees by 

the management.

•  Listed exhaust hoods shall be operated in 

accordance with the terms of their listings 

and the manufacture instructions.

•  Cooking equipment shall not be operated 

while its fire-extinguishing system or exhaust 

system is out of service.

Initial Start-up

Check Out for System Start-up

Prior to equipment start-up, the fire extinguishing sys

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tem  employed  in  the ATS  unit  (and  possibly  adjoin

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ing equipment) must be inspected by properly trained 

and  qualified  personnel.  This  includes  all  actuation 

components including remote manual pull stations, 

mechanical or electrical devices, detectors, fire-actu

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ated dampers, etc. These items shall be checked for 

proper operation during the inspection in accordance 

with the manufacturers listed procedures. In addition 

to these requirements, the specific inspection require

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ments of the applicable NFPA standard shall also be 

followed. If required, certificates of inspection shall be 

forwarded to the authority having jurisdiction.

When the installation has been completed, assure 

that the equipment is ready for start-up by checking 

the following:

•  Inspect the inside of the adjoining ductwork and ATS 

System to be sure it is clean and free of any debris or 

construction materials. Especially note the opening 

in the drain basin for any restrictions. The ducting, 

where secured to the cabinet collars, should be 

sealed watertight with either gasketing or caulking.

•  Inspect the ionizing-collecting cells to see that all 

of the ionizing blades are intact and that no large 

pieces of foreign material are lodged between 

the plates. Also verify that the cells are properly 

installed in the cabinet with the spiked ionizing 

blades located on the air entering side (Follow the 

air flow directional arrows).

•  Check that the high voltage wiring is connected to 

the proper terminals, both at the ionizing-collecting 

cells and on the power supplies.

•  Be sure that the drain lines from the drain basins 

are completely connected and properly terminated. 

A trap or seal of some type must be incorporated 

in the line to prevent air bypass.

•  Check the water supply line to be sure water is 

available and that the strainer, back flow preventer 

(by  others)  and  detergent  system  are  properly 

installed and connected.

•  Be sure that electrical power is available, that the 

wiring is completed, and that the exhaust fan is 

ready to energize.

•  Be sure that all access doors are closed.

•  Close the system electrical supply switches, 

making power available to the control and exhaust 

fan motor starter. Check to verify exhaust fan 

rotation is as shown on the rotation indicator arrow.

• 

Turn the “ON-OFF” selector switch to the control 

“ON”. The exhaust fan should run and the power 

supplies should be energized. If the exhaust fan 

does not start, press the Filtration Mode push-

button. Electrical arc-over within the ionizing-

collecting cells may occur. It is a normal occurrence 

caused by accumulation dust from construction 

or other sources in the cells and should soon 

subside. If the arc-over is continuous and does not 

subside, recheck the routing of the high voltage 

leads between the power supplies and the cells. 

The ionizer lead must be connected to the ionizer 

and the connector lead to the collector. If arc-over 

still  occurs,  or  difficulty  other  than  that  outlined 

above, refer to the Trouble Shooting reference 

chart Section IV.

• 

Be sure the detergent tank is clean, and then fill 

the tank with detergent. To adjust the volume of 

detergent used during the wash cycle, use an Allen 

wrench to loosen the set screw on the knurled knob 

of the control valve (see Figure 1). Make note of 

the detergent level prior to a wash cycle. After a 

wash cycle, use the chart to determine the amount 

of detergent required for your system and adjust 

accordingly. Turning the knob clockwise increases 

Summary of Contents for Air Boss ATS Series

Page 1: ...T R I O N w w w t r i o n i a q c o m Air Boss ATS Series Electrostatic Precipitators Commercial Industrial Applications READ AND SAVE THESE INSTRUCTIONS ...

Page 2: ...tion 2 Operation 5 Initial Startup 8 Routine Maintenance 10 Preventative Maintenance 10 Troubleshooting 11 Troubleshooting Chart 13 Spare Parts 14 SAFETY NOTE Factory designed access to all electrically charged high voltage components contain electrical interlocks for the safety of operating personnel Any additional access that may be provided in the system where there is access to high voltage mu...

Page 3: ...ments Condensation freezing and elevated temperatures must be considered CAUTION In addition to the previous space requirements installation of the Model ATS in NFPA applications shall have a clearance of at least 18 inches to a combustible material 3 inches to limited combustible material and 0 inches to noncombustible material Any reduction in clearance or exceptions must be in compliance with N...

Page 4: ...TE LOCAL CODES High Voltage Wiring The high voltage wiring requires connecting the power supplies to the ionizing collecting cells located in the electronic air cleaner section cabinet On multicell units the wiring between the cells within a tier is automatically made with intercell spring contacts Two high voltage wires must be connected to each tier of cells in the ATS one for the ionizers and o...

Page 5: ...eriodicalmanualfillingofthedetergenttank and to gain access to the pump and motor assembly After positioning the unit must be secured in place The Detergent System should not be installed more than 30ft below the ATS System Local disconnect is recommended for detergent tank motor Note TRION Tridex Detergent is specially formulated for use with TRION electronic air cleaners Use of other cleaners an...

Page 6: ...matter from the air The modular sections can be built in several widths and heights to accommodate different air flow requirements Refer to the System Outline drawing for information on the specific system design for this project The first section the prefilter is primarily designed for capturing relatively large liquid particulate The second section houses an electronic air cleaner technically kn...

Page 7: ...panels have become saturated or fully loaded they may be replaced with new or reactivated carbon The fifth section the Exhaust Fan Motor has been sized to handle the air flow requirements for the systems and the adjoining ducting Fire Suppression System OPTIONAL When the fire suppression system has been specified to be factory furnished it consists of strategically located chemical spray nozzles D...

Page 8: ...ve fire suppression capabilities Some contaminate is harder to remove and may require a stronger detergent solution Average settings have been factory set Best possible settings for any given installation however are determined through experience Visually examine the collecting elements after the first few washings Control System The control system is custom configured to support the ATS System de...

Page 9: ...ieces of foreign material are lodged between the plates Also verify that the cells are properly installed in the cabinet with the spiked ionizing blades located on the air entering side Follow the air flow directional arrows Check that the high voltage wiring is connected to the proper terminals both at the ionizing collecting cells and on the power supplies Be sure that the drain lines from the d...

Page 10: ...n In 24 hour format LCD screen shall indicate 0 00 23 59 Programming the Timer 1 Press TIMER key LCD screen shall show 1ON 2 Press DAY key to select any of the 15 combinations of daily programs to your application demand Continuing to press DAY key will cause the LCD screen to alternate among 15 combinations 3 Press HOUR and MIN respectively to set desired hour and minute for 1ON 4 After finished ...

Page 11: ...ervoir level should be checked on a routine basis a minimum tank level established Never let the tank run dry which will damage the pump The inside of the tank should be kept clean free from dirt and foreign objects The detergent as supplied by TRION is formulated specifically for electronic air cleaners and should not be diluted when using a pre mix solution For a concentrated mix dilution will b...

Page 12: ...ell Alvania 2 Texaco Multifac 2 or Mobilux 2 At this time examine the exhaust fan for any accumulated dirt and clean as required Troubleshooting WARNING EXERCISE THE USUAL PRECAUTIONS WHEN WORKING WITH HIGH VOLTAGE THE MAXIMUM OPERATING OUTPUT FROM THE POWER SUPPLY IS 5 5MA 11 0MA WHEN CONNECTED IN PARALLEL AND 15 000VDC IF DOOR INTERLOCK SWITCHES ARE CLOSED AND CIRCUIT IS ENERGIZED DO NOT TOUCH H...

Page 13: ...to a single cell or ionizing or collector section of a given cell as follows First determine if the short is in the ionizing section or the collecting section by connecting each high voltage lead to its respective section one at a time and energizing the power pack The lead not connected must be supported away from any point of contact The short symptoms will still exist for the section in which t...

Page 14: ...switch Extremely dirty insulators Clean Cracked insulators Replace Foreign object between plates Remove Bent or warped plates Repair or replace cell Leads grounded short circuit Replace Indicating light flickering Reversed high voltage leads Reconnect leads Poor filtration Loose or defective intercell connection on multicell units Tighten or replace Foreign object adrift in ionizer or plate sectio...

Page 15: ...llation For specific recommendations consult the TRION factory or nearest Sales Office Consideration however should be given to stocking the following components Description Quantity Complete Power Supply 1ea Power Supply Indicating Light 1ea Ionizing Collect Cell Insulator 6ea TRION Detergent 55gal Part numbers are not listed as they are subject to change Always state Unit Model and Serial Number...

Page 16: ...TRION 101 McNeill Rd Sanford NC 27330 P 800 884 0002 F 800 458 2379 www trioniaq com customerservice trioniaq com TRION 2017 All Rights Reserved Form No 147207 001 Rev 09 17 ...

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