Trion Air Boss ATS Series Instructions Manual Download Page 4

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ATS Series

3

I n s t a l l a t i o n ,   O p e r a t i o n ,   &   S e r v i c e   M a n u a l

Drains

Connect a drain line to the 2” NPT couplings provided 

in the drain basins of the impinger and electronic air 

cleaner sections in accordance with the governing 

plumbing codes. The drain line must be sealed with a 

trap or other means to prevent air bypass. If a trap is 

used, it should hold sufficient water to overcome the 

system’s negative air pressure and to ensure that loss 

of liquid from evaporation between cleaning periods 

will not break the seal. The drain line is recommended 

to have a clean-out at the end to perform maintenance.

Water Supply

The  items  required  for  field  installation  in  the  wash 

water supply are a strainer, a back flow preventer (not 

supplied), and the detergent system.

Unless otherwise specified, the water supply should 

be hot (140°F recommended-WATER HEATER NOT 

SUPPLIED BY TRION) at the volume specified for the 

given unit, and at a full flow pressure between 40 and 

50 PSIG at wash headers.

Although not required, a pressure gage and a manual 

isolation valve are recommended. The components 

should be located within the system to provide for 

service access.

Control System

Mount the Control System, with the high voltage pow-

er supplies, in the selected location. It must be mount-

ed indoors. Mount the enclosure so the controls are at 

eye level to ease in monitoring unit operation and as 

close to the ATS unit as practical. Allow 36” in front of 

the Control System for service.

Wiring

WARNING

Precautions should be taken in the event the 

water supply, detergent system and drains are 

subjected to freezing temperatures.

WARNING

EXERCISE EXTREME CAUTION WHEN 

WORKING WITH HIGH VOLTAGE AND COMPLY 

WITH NEC AND ALL APPROPRIATE LOCAL 

CODES.

High Voltage Wiring

The high voltage wiring requires connecting the power 

supplies to the ionizing-collecting cells located in the 

electronic air cleaner section cabinet. On multicell 

units, the wiring between the cells within a tier is 

automatically made with intercell spring contacts.

Two high voltage wires must be connected to each 

tier of cells in the ATS, one for the ionizers and one for 

the collectors. These special wires are furnished by 

TRION. Two power supplies may be required to power 

a tier of cells. These power supplies will be jumpered 

together  in  the  Control  Panel  (at  the  factory).  Ring 

type connectors have been factory installed at the 

cell connection points. After the leads have been run 

and cut to the proper length, ring terminals and spade 

connectors (shipped on their respective power supply 

output ring terminals), should be secured by both 

crimping and soldering. For working ease, the power 

supplies may be removed from their retaining slide 

channels by removing the single bolt in the corner of 

the circuit board. Each lead is to be run in separate 

rigid conduit and must be a continuous run. (DO NOT 

SPLICE.)

Control Wiring

The control wiring should be completed using rigid 

conduit in accordance with electrical codes. Refer to 

the Custom Wiring Diagram created for this system.

The Control System connects to: Facility Power 

(typically  120/240vac);  Detergent  system;  Manifold 

drive  motors*;  Solenoid  valves*;  Door  interlocks*; 

exhaust  fan  motor  starter/disconnect;  Temperature 

sensor  (when  specified);  Fire  suppression  control 

(when  specified);  Building  Management  System 

(when specified)

*One connection for each prefilter and electronic air cleaner section

Fire Suppression System (when specified to be factory 

supplied)

The installation of the fire suppression nozzles is in 

the  ESP  sections  only.  The  authorized  fire  control 

contractor must complete the remote mechanical 

“Pull,”  any  other  hookup  or  tie-in,  final  test  and 

inspection.

Summary of Contents for Air Boss ATS Series

Page 1: ...T R I O N w w w t r i o n i a q c o m Air Boss ATS Series Electrostatic Precipitators Commercial Industrial Applications READ AND SAVE THESE INSTRUCTIONS ...

Page 2: ...tion 2 Operation 5 Initial Startup 8 Routine Maintenance 10 Preventative Maintenance 10 Troubleshooting 11 Troubleshooting Chart 13 Spare Parts 14 SAFETY NOTE Factory designed access to all electrically charged high voltage components contain electrical interlocks for the safety of operating personnel Any additional access that may be provided in the system where there is access to high voltage mu...

Page 3: ...ments Condensation freezing and elevated temperatures must be considered CAUTION In addition to the previous space requirements installation of the Model ATS in NFPA applications shall have a clearance of at least 18 inches to a combustible material 3 inches to limited combustible material and 0 inches to noncombustible material Any reduction in clearance or exceptions must be in compliance with N...

Page 4: ...TE LOCAL CODES High Voltage Wiring The high voltage wiring requires connecting the power supplies to the ionizing collecting cells located in the electronic air cleaner section cabinet On multicell units the wiring between the cells within a tier is automatically made with intercell spring contacts Two high voltage wires must be connected to each tier of cells in the ATS one for the ionizers and o...

Page 5: ...eriodicalmanualfillingofthedetergenttank and to gain access to the pump and motor assembly After positioning the unit must be secured in place The Detergent System should not be installed more than 30ft below the ATS System Local disconnect is recommended for detergent tank motor Note TRION Tridex Detergent is specially formulated for use with TRION electronic air cleaners Use of other cleaners an...

Page 6: ...matter from the air The modular sections can be built in several widths and heights to accommodate different air flow requirements Refer to the System Outline drawing for information on the specific system design for this project The first section the prefilter is primarily designed for capturing relatively large liquid particulate The second section houses an electronic air cleaner technically kn...

Page 7: ...panels have become saturated or fully loaded they may be replaced with new or reactivated carbon The fifth section the Exhaust Fan Motor has been sized to handle the air flow requirements for the systems and the adjoining ducting Fire Suppression System OPTIONAL When the fire suppression system has been specified to be factory furnished it consists of strategically located chemical spray nozzles D...

Page 8: ...ve fire suppression capabilities Some contaminate is harder to remove and may require a stronger detergent solution Average settings have been factory set Best possible settings for any given installation however are determined through experience Visually examine the collecting elements after the first few washings Control System The control system is custom configured to support the ATS System de...

Page 9: ...ieces of foreign material are lodged between the plates Also verify that the cells are properly installed in the cabinet with the spiked ionizing blades located on the air entering side Follow the air flow directional arrows Check that the high voltage wiring is connected to the proper terminals both at the ionizing collecting cells and on the power supplies Be sure that the drain lines from the d...

Page 10: ...n In 24 hour format LCD screen shall indicate 0 00 23 59 Programming the Timer 1 Press TIMER key LCD screen shall show 1ON 2 Press DAY key to select any of the 15 combinations of daily programs to your application demand Continuing to press DAY key will cause the LCD screen to alternate among 15 combinations 3 Press HOUR and MIN respectively to set desired hour and minute for 1ON 4 After finished ...

Page 11: ...ervoir level should be checked on a routine basis a minimum tank level established Never let the tank run dry which will damage the pump The inside of the tank should be kept clean free from dirt and foreign objects The detergent as supplied by TRION is formulated specifically for electronic air cleaners and should not be diluted when using a pre mix solution For a concentrated mix dilution will b...

Page 12: ...ell Alvania 2 Texaco Multifac 2 or Mobilux 2 At this time examine the exhaust fan for any accumulated dirt and clean as required Troubleshooting WARNING EXERCISE THE USUAL PRECAUTIONS WHEN WORKING WITH HIGH VOLTAGE THE MAXIMUM OPERATING OUTPUT FROM THE POWER SUPPLY IS 5 5MA 11 0MA WHEN CONNECTED IN PARALLEL AND 15 000VDC IF DOOR INTERLOCK SWITCHES ARE CLOSED AND CIRCUIT IS ENERGIZED DO NOT TOUCH H...

Page 13: ...to a single cell or ionizing or collector section of a given cell as follows First determine if the short is in the ionizing section or the collecting section by connecting each high voltage lead to its respective section one at a time and energizing the power pack The lead not connected must be supported away from any point of contact The short symptoms will still exist for the section in which t...

Page 14: ...switch Extremely dirty insulators Clean Cracked insulators Replace Foreign object between plates Remove Bent or warped plates Repair or replace cell Leads grounded short circuit Replace Indicating light flickering Reversed high voltage leads Reconnect leads Poor filtration Loose or defective intercell connection on multicell units Tighten or replace Foreign object adrift in ionizer or plate sectio...

Page 15: ...llation For specific recommendations consult the TRION factory or nearest Sales Office Consideration however should be given to stocking the following components Description Quantity Complete Power Supply 1ea Power Supply Indicating Light 1ea Ionizing Collect Cell Insulator 6ea TRION Detergent 55gal Part numbers are not listed as they are subject to change Always state Unit Model and Serial Number...

Page 16: ...TRION 101 McNeill Rd Sanford NC 27330 P 800 884 0002 F 800 458 2379 www trioniaq com customerservice trioniaq com TRION 2017 All Rights Reserved Form No 147207 001 Rev 09 17 ...

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