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TrinityHighway.com

 

February 2022 

 

Limitations and Warnings 

Trinity  Highway,  in  compliance  with  MASH, 
contracts  with  ISO  17025  A2LA  accredited  testing 
laboratories to perform crash tests, evaluate tests, 
and submit the test results to the FHWA for review. 

MATT™ was tested to MASH-2nd Edition (2016), with 
2020 Errata TL-3 criteria and may be used in Test Level 
1, Test Level 2, and Test Level 3 applications – when 
installed at the full Test Level 3 system length of 34’ 4-
1/2” [10.477 m].  These tests typically evaluate product 
performance  defined  by  MASH  involving  a  range  of  
vehicles  on  roadways,  approximately  1,100kg  [2,420 
lb.]  and full  size pickup   trucks  (approximately 2,270 
kg [5,000 lb.]  at  100 kph [62 mph].

 

The MATT™ is tested pursuant to the test matrix 
criteria of MASH as designated by AASHTO and 
FHWA.  The  FHWA/AASHTO  tests  are  not 
intended  to  represent  the  performance  of 
systems when impacted by every vehicle type or 
in  every  impact  condition  existing  on  the 
roadway. Every departure from the roadway is a 
unique event. 

Trinity Highway expressly disclaims any warranty or 
liability for injury or damage to persons or property 
resulting  from  any  impact,  collision  or  harmful 
contact  with  its  products,  other  vehicles,  or  nearby 
hazards or objects by any vehicle, object or person, 
whether  or  not  the  products  were  assembled  in 
consultation with Trinity Highway or by third parties. 

The 

MATT™ is intended to be assembled, delineated, 

and maintained within 

the state/specifying agency

 

and 

federal 

guidelines. 

It 

is 

important 

for 

the 

state/specifying agency to select the most appropriate 
product configuration for site specifications. 

The state/specifying agency’s careful evaluation of the 
site  layout,  vehicle  population  type  and  speed,  traffic 
direction,  and  visibility  are  some  of  the  elements that 
require evaluation in the selection of a highway product.

 

For example, curbs could cause an untested effect 
on an impacting vehicle.

 

After  an  impact  with  the  system,  all  debris  must  be 
removed from the area immediately in compliance with 
the most applicable state/specifying agency policy. The 
specified 

MATT™ must be evaluated and restored to 

its  original  specified  condition  or  replaced  as  the 
state/specifying  agency  determines/requires,  as  soon 
as  possible.  Product  selection,  approval,  proper 
installation, and maintenance of any highway product is 
the sole responsibility of the state/specifying agency. 

WARNING:  Under NO circumstances shall the rail 
within  the  MATT™  be  curved/radiused,  between 
Post 1 and Post 6. 

All  metric  dimensions  are  “soft  conversions”  and 
as such should be considered as reference only.

 

 
 

Safety  Alert  Symbols  appear  throughout  this 
manual and indicate Danger, Warning, Caution or 
Important  statements.  Failure  to  read  and  follow 
these  warnings  could  result  in  serious  injury  or 
death  in  the  event  of  a  vehicle  impact  with  the 
system. 

WARNING:  Do   not   assemble, maintain, or repair 
the  MATT™  until  you  have  read  this  manual 
thoroughly  and completely  understand  it.  Ensure 
that  all  Danger,  Warning,  Caution,  and  Important 
statements  within  the  manual  are  completely 
followed.  Please 

call  Trinity  Highway  at  (888) 

356-2363  if  you  have  any  questions  about 
instructions in this manual. 

WARNING:  Safety   measures 

incorporating 

appropriate   traffic control devices and personal 
protective  equipment ("PPE")  specified  by 

the 

state/specifying agency   must   be used to  protect 
all   personnel   while   at   the  assembly, 
maintenance,  or  repair  site.    Work gloves,  apron, 
eye    protection,  safety-toe  shoes,  and 

back 

protection shall be used. 

WARNING:    Ensure  the  assembly  site  meets  all 
appropriate  Manual  on  Uniform  Traffic  Control 
Devices  (“MUTCD”)  and  the  state/specifying 
agency  standards. 

WARNING:  Use only Trinity Highway parts that are 
specified  by  Trinity  Highway  for  use  with  the 
MATT™ for assembling, maintaining, or repairing 
the  MATT

.    Do  not  utilize  or  otherwise 

commingle parts from other systems even if those 
systems  are  other  Trinity  Highway  Products  or 
Systems.

   

Such  configurations  have  not  been 

tested,  nor  have  they  been  approved  for  use. 
Assembly, 

maintenance 

or 

repairs 

using 

unspecified  parts  or  accessories        is  strictly 
prohibited.   Failure     to follow this warning could 
result   in   serious injury or death   in the event   of 
a      vehicle  impact  with  such  an  UNACCEPTED 
system.

 

WARNING:  Do NOT modify the MATT™ in any 
way. 

IMPORTANT: 

Trinity 

Highway 

makes 

no 

recommendation whether use or reuse of any part 
of  the  MATT™  is  appropriate  or  acceptable  after 
system  impact.  It  is  the  responsibility  of  the 
state/specifying agency

 

and its engineers to make 

that determination. 

IMPORTANT:    It  is  the  responsibility  of  owner, 
state/specifying  agency,  or specifier 

to  inspect  the 

MATT™ after assembly is complete to ensure the 
instructions  provided  in  this  manual  have  been 
strictly followed.

 

Summary of Contents for MATT

Page 1: ...PN 628155 Created February 2022 MATT Median Attenuating TREND Terminal Assembly Manual TRINITY HIGHWAY Ahead of the Curve...

Page 2: ...These instructions are for standard assembly specified by the appropriate highway agency In the event the specified system assembly maintenance or repair would require a deviation from standard assemb...

Page 3: ...gent double sided re directive gating and energy absorbing attenuator end terminal for use with various longitudinal highway barriers in either unidirectional or bidirectional traffic applications to...

Page 4: ...sembly Posts 3 to 5 24 STEP 6 MATT 12 Gauge Transition Guardrail With Fin 4 9 4 1 2 2 858 m 25 STEP 7 MATT 12 Gauge Slotted Intermediate Guardrail With Fin 3 6 3 1 905 m Posts 4 5 26 STEP 8 MATT 12 Ga...

Page 5: ...onal Highway System OSHA Occupational Safety Health Administration PPE Personal Protective Equipment SYTP Steel Yielding Terminal Post TL 3 Test Level 3 Trinity Highway Trinity Highway Products LLC Cu...

Page 6: ...oval proper installation and maintenance of any highway product is the sole responsibility of the state specifying agency WARNING Under NO circumstances shall the rail within the MATT be curved radius...

Page 7: ...ead MATT CR top and bottom posts MATT SYTP with soil plate MATT system line post with soil plate MATT angle strut MATT cable assembly MATT spacers composite offset blocks and various other required ha...

Page 8: ...aint and Pen Straight Edge Level Plumb Line Post Pounder commonly used for driving posts Auger Soil Tamper 5 8 Alignment Tool Drift Pin used to help align panels Locking Pliers and or Pipe Wrench Cali...

Page 9: ...ircumstances shall the rail within the MATT be curved between Post 1 and Post 6 Ensure all MATT post spacings are 6 3 1 905 m on center IMPORTANT When used with rigid barriers i e concrete barrier wal...

Page 10: ...ided around the posts and filled with the state specifying agency approved backfill material If solid rock is encountered at post locations 3 6 refer to the state specifying agency guidelines and or t...

Page 11: ...0G 16 V 5 8 x 2 Hex Bolt A307 16 mm x 51 mm 3403G 6 W 5 8 x 2 GR Bolt Grade 5 A325 16 mm x 51 mm 118614G 62 Y 5 16 Hex Nut 8 mm 3245G 2 Z 5 8 Heavy Hex Nut A563 16 mm 3361G 66 AA 5 8 Round Washer 16 m...

Page 12: ...lowing components hardware are not shown to scale ID A PN 628342B ID B PN 628289A ID C PN 628337A MATT Impact Head MATT 12 Gauge Transition Guardrail With Fin 4 9 4 1 2 MATT 12 Gauge Slotted Intermedi...

Page 13: ...king Plate MATT CR Post 1 Top MATT CR Post 1 Bottom ID M PN 628271G ID N PN 628270G ID O PN 628279G MATT SYTP 6 0 MATT Line Post 6 0 MATT Angle Strut ID P PN 119506G ID Q PN 33909G ID R PN 628348G MAT...

Page 14: ...ID V PN 3403G ID W PN 118614G ID Y PN 3245G 5 8 x 2 Hex Bolt A307 16 mm x 51 mm 5 8 x 2 GR Bolt Grade 5 16 mm x 51 mm 5 16 Hex Nut 8 mm ID Z PN 3361G ID AA PN 4372G ID BB PN 3340G 5 8 Heavy Hex Nut A5...

Page 15: ...8273G 5 16 Flat Washer 8 mm 8 200 mm Composite Offset Block MATT Soil Plate Posts 1 2 ID NN PN 628269G ID OO PN 113660G ID TT PN 3500G MATT Soil Plate W Shaped Posts 3 6 5 8 x 3 50 Hex Bolt Grade 5 A3...

Page 16: ...is fully assembled for Steps 5A and 5B tighten the double single spacers to a snug position with a minimum of two 2 bolt threads protruding beyond the nut for all hardware that was assembled loosely...

Page 17: ...ht of the MATT CR Post 1 Bottom is 4 100 mm 1 0 25mm 0 mm above finished grade Use only Trinity Highway parts that are specified herein for the MATT for assembling maintaining or repairing the MATT Do...

Page 18: ...MATT CR Post 1 Bottom With Soil Plate is 4 100 mm 1 0 25 mm 0 mm above finished grade T 3391G 2 EA BB 3340G 2 EA MM 628273G 1 EA Use only Trinity Highway parts that are specified herein for the MATT...

Page 19: ...e approximately at finished grade 1 0 25 mm 0 mm BB 3340G 2 EA MM 628273G 1 EA OO 113660G 2 EA Use only Trinity Highway parts that are specified herein for the MATT for assembling maintaining or repai...

Page 20: ...he SYTP Holes are approximately at finished grade 1 0 25 mm 0 mm BB 3340G 6 EA NN 628269G 3 EA OO 113660G 6 EA Use only Trinity Highway parts that are specified herein for the MATT for assembling main...

Page 21: ...Post 6 at location established in Step 1 BB 3340G 2 EA NN 628269G 1 EA OO 113660G 2 EA Use only Trinity Highway parts that are specified herein for the MATT for assembling maintaining or repairing the...

Page 22: ...g maintaining or repairing the MATT Do not utilize or otherwise commingle parts from other systems even if those systems are Trinity Highway systems WARNINGS Ensure the flat washer is between the bolt...

Page 23: ...rinity Highway parts that are specified herein for the MATT for assembling maintaining or repairing the MATT Do not utilize or otherwise commingle parts from other systems even if those systems are Tr...

Page 24: ...only Trinity Highway parts that are specified herein for the MATT for assembling maintaining or repairing the MATT Do not utilize or otherwise commingle parts from other systems even if those systems...

Page 25: ...A AA 4372G 6 EA BB 3340G 6 EA Use only Trinity Highway parts that are specified herein for the MATT for assembling maintaining or repairing the MATT Do not utilize or otherwise commingle parts from ot...

Page 26: ...2 EA TT 3500G 2 EA Use only Trinity Highway parts that are specified herein for the MATT for assembling maintaining or repairing the MATT Do not utilize or otherwise commingle parts from other systems...

Page 27: ...ed grade J 628338G 2 EA W 118614G 12 EA Z 3361G 12 EA EE 118615G 12 EA Use only Trinity Highway parts that are specified herein for the MATT for assembling maintaining or repairing the MATT Do not uti...

Page 28: ...EA W 118614G 12 EA Z 3361G 12 EA EE 118615G 12 EA Use only Trinity Highway parts that are specified herein for the MATT for assembling maintaining or repairing the MATT Do not utilize or otherwise co...

Page 29: ...G 12 EA Z 3361G 12 EA EE 118615G 12 EA Use only Trinity Highway parts that are specified herein for the MATT for assembling maintaining or repairing the MATT Do not utilize or otherwise commingle part...

Page 30: ...1 0 25 mm 0 mm above finished grade J 628338G 2 EA W 118614G 12 EA Z 3361G 12 EA EE 118615G 12 EA Use only Trinity Highway parts that are specified herein for the MATT for assembling maintaining or re...

Page 31: ...and hooked over the MATT CR Post 1 Top Q 33909G 1 EA CC 4902G 2 EA DD 3910G 2 EA Use only Trinity Highway parts that are specified herein for the MATT for assembling maintaining or repairing the MATT...

Page 32: ...p W 118614G 8 EA Z 3361G 8 EA CC 4902G 8 EA EE 118615G 8 EA Use only Trinity Highway parts that are specified herein for the MATT for assembling maintaining or repairing the MATT Do not utilize or oth...

Page 33: ...ications comply with MUTCD requirements or comply with state specifying agency requirements YY 105379B 1 EA OR ZZ 105380B 1 EA Use only Trinity Highway parts that are specified herein for the MATT for...

Page 34: ...EA Z 3361G 2 EA EE 118615G 2 EA 628342B from Step 13 Use only Trinity Highway parts that are specified herein for the MATT for assembling maintaining or repairing the MATT Do not utilize or otherwise...

Page 35: ...d the MATT 10 Gauge Head Rails back evenly Z 3361G 4 EA EE 118615G 4 EA 628342B from Step 13 Use only Trinity Highway parts that are specified herein for the MATT for assembling maintaining or repairi...

Page 36: ...ered taut when it does not deflect more than 1 25 mm when pressure is applied by hand in an up or down direction Use only Trinity Highway parts that are specified herein for the MATT for assembling ma...

Page 37: ...l Plate using the upstream hole in the post p 24 12 Ensure all MATT Guardrails are installed 31 787 mm 1 0 25 mm 0 mm from finished grade pp various 13 Ensure all MATT 12 Gauge Transition Guardrails W...

Page 38: ...m components Check for vandalism Check for damage caused by adverse weather conditions i e erosion weight of snow UV Check that the anchor cable appears taut Walk Up Inspections Recommended Frequency...

Page 39: ...g Detail Detail derived from information contained in the AASHTO Roadside Design Guide 4 th Edition 2011 IMPORTANT Trinity Highway does not direct grading Proper site grading must be accomplished befo...

Page 40: ...derived from information contained in the AASHTO Roadside Design Guide 4 th Edition 2011 IMPORTANT Trinity Highway does not direct grading Proper site grading must be accomplished before assembly of t...

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