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10

Installation and Safety Manual

Trinasmart

2. INSTALL THE MANAGEMENT UNIT AND GATEWAY

2.1    Trinasmart Management Unit and Gateway Installation

Management Unit Installation

Ensure the AC and DC disconnect switches are in the OFF position for the inverter.

Mount the Management Unit (MMU) in a location that has 
access to an AC power source, a stable network connection, 
and proper cable connection to the Gateway. The MMU 
should be mounted between 3 and 5 feet above the ground. 
Mounting tabs are provided for installing on uni-strut or 
directly to a wall surface.

The power cord for the MMU is provided with the system kit 
and will be connected to the terminal within the Management 
Unit enclosure. 

For safety compliance, outdoor installations also require 
weatherproof housing be used to enclose the AC power 
adapter.

The Trinasmart Management Unit includes an external, weather-proof Ethernet port on the bottom surface. Connect 
an ethernet cable (not provided) to a live port and then to the MMU. For outdoor installations, install a 
weatherproof cap (provided as an option) to the ethernet port by threading the ethernet cable through the cap, 
plugging in the ethernet cable, screwing on the cap to the port, and hand tightening.

NOTE:

 

If the array is going to be placed on a multi-roof surface, or contains more than 60 modules 
total, then this system requires more than one Gateway. Please contact the Trina Solar Sales 
Department or your distributor for information on ordering additional Gateways.

The MMU is connected to the Gateway using an RS-485 cable. The cable should be a four-conductor, twisted 
pair, outdoor-rated wire of at least 18AWG. See Tigo Energy’s website for a list of tested cable options. 

Access the MMU communications ports by pressing the latch at the bottom edge of the clear cover of the 
MMU and opening the enclosure. Remove the lower cover panel by unfastening the two screws in the bottom 
corners with a Phillips head screwdriver.

To install the RS-485 cable, completely remove the nut from the cable gland. Feed the cable through the nut, 
and the cable gland into the MMU housing. Attach the four wires to the cable connector terminal, which can be 
removed from the circuit board for easier handling. Re-engage the connector into the RS-485 port on the right side. Take 
special care NOT to insert this in the Auxiliary RS-485 port. Note the wire colors used on the MMU connection so you can 
connect the other end of the wire to the Gateway with the same color configuration. Replace the nut on the cable gland 
and hand tighten. If four-conductor twisted pair cable is not available, then outdoor-rated Cat 5 Ethernet cable can be 
used instead. See Appendix B for instructions on installing Cat 5 cable. 

Replace the lower cover panel, and securely fasten the two screws in the bottom corners with a Phillips head screwdriver. 
Close and latch the protective cover in the MMU.

Gateway Installation

A Gateway is provided with the system kit to create the communications link to the Trinasmart Optimizers. Install the 
Gateway onto the module frame in the top left corner by pushing the compression clips on the bracket onto the module 
metal frame and tightening the set-screw at a torque rating of 15-20 in lbs. to ensure bonding. The face of the Gateway 
(including the removable face and the label) should be facing out of the module frame. Confirm that the connectors are 

Summary of Contents for Trinasmart

Page 1: ...Installation and Safety Manual TSM_Trinasmart_Installation and Safety Manual_2012_RevB...

Page 2: ...2 Installation and Safety Manual Trinasmart 3simple steps 1 Configure the System Before Going to the Site 2 Install the Management Unit and Gateway 3 Install the Optimizers and verify system...

Page 3: ...ng the Management Unit and Gateway 15 Verifying the System 17 Troubleshooting 23 Technical Specifications 25 per UL 1741 This symbol is used to indicate WARNING Failure to follow instructions may resu...

Page 4: ...PV module with or without the Trinasmart Optimizer attached Installation must be performed by trained professionals only Trina Solar does not assume liability for loss or damage resulting from imprope...

Page 5: ...nal management and performance monitoring In well designed large scale systems Trinasmart Optimizer systems will return up to 8 incremental power output while in residential or commercial systems with...

Page 6: ...the MMU will display PVSAFE PRESSED and Requesting to indicate the command has been sent to the Optimizers As the Optimizers are responding the MMU display will indicate how many have successfully dis...

Page 7: ...user ID password information if already established Installation schematic drawing Phillips and slotted screwdrivers MC4 type connectors 1 male 1 female per string Permanent marker or label maker Dete...

Page 8: ...8 Installation and Safety Manual Trinasmart IDENTIFYING PARTS OF THE TRINASMART OPTIMIZER SYSTEM Trinasmart Module Optimizer MM ES Gateway Management Unit MMU and Gateway cable...

Page 9: ...the Mac IDs from the Optimizers ready before beginning the configuration process Optimizer codes can be found on the outside of the box this is not recommended if box has been opened All identificati...

Page 10: ...wisted pair outdoor rated wire of at least 18AWG See Tigo Energy s website for a list of tested cable options Access the MMU communications ports by pressing the latch at the bottom edge of the clear...

Page 11: ...ight four pin connector in order to wire the outbound RS 485 cable to the next Gateway Only the final Gateway in the series connection should have a termination resistor When finished replace the cove...

Page 12: ...cuit do not use a separate or dedicated power supply DO NOT INITIATE DISCOVERY AND POWER ON UNTIL ALL OPTIMIZERS HAVE BEEN INSTALLED NOTE To verify if a connection has been made to the network the ins...

Page 13: ...ub Array 1 Sub Array 2 Sub Array 4 Sub Array 3 Gateway Gateway Terminated Gateway Position the Gateway at the center of the module cluster and attach to the upper left hand corner of a PV module frame...

Page 14: ...the modules from the Management Unit console Place this label in a visible location on the front surface of the Fuse Combiner Box typically found adjacent to the array in multi string projects AC Disc...

Page 15: ...modules return to the Management Unit and initiate the Discovery and Power On command which will also power on the Optimizers if they not powered on already Access this from the MMU display by selecti...

Page 16: ...communicate effectively with the Gateway By paying close attention to these warning messages the installer can locate the most ideal place for the Gateway to be able to communicate effectively with al...

Page 17: ...andard PV array Refer to the Troubleshooting section for instructions on verifying the system communication is operating properly Please ensure safety precautions are always observed in order to avoid...

Page 18: ...off 3 Push Data Immediately attempts to make another communication to transfer data to the data center without having to wait the usual 10 minute period between communications Useful for real time deb...

Page 19: ...ion can be wired with Cat 5 Ethernet wire The data feed leads A and B on the MMU and Gateway terminal blocks must be connected to the same twisted pair See the table for instructions on connecting the...

Page 20: ...e Gateway This is useful for troubleshooting problems with the system communications See the table below for the meaning of each light pattern Color pattern Gateway Status No color Not powered from MM...

Page 21: ...ccess the web via HTTPS proxy and server is not cooperating Verify proxy settings on MMU Verify proxy server allows access to https datacenter tigoenergy com Re initiate network test No default GW Mis...

Page 22: ...ressing ENTER 4 The next entry field will read SUBNET MASK AND AGAIN 000 000 000 000 Use the four keys as before to move and change the number values 5 The next entry field will read DEFAULT GATEWAY A...

Page 23: ...d if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular in...

Page 24: ...nt of ISC 0 053 C Input data MMJ ES50 Maximum Power 300W Maximum Input DC Voltage VOC 52V VMP Range 16 48V Maximum Continuous Current IMP 9 5A Maximum Input Current ISC 10A VMP Voltage at maximum powe...

Page 25: ...ie Street Sydney NSW 2000 t 61 2 8667 3088 f 61 2 8667 3200 e australia trinasolar com United Arab Emirates Trina Solar Middle East Ltd Office 306 Injazat Building Mohamed Bin Zayed City Abu Dhabi P O...

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