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  Date: 2019.9.24                                                    Doc No: PS-M-0691 Ver. A B                                                        Page - 3 - of    24 

1. 

   

DISCLAIMER OF LIABILITY

                                                                                                                                                                                                           

The  installation,  handling  and  use  of  Trina  Solar  DUOMAX  crystalline  series  modules  are  beyond  company 
control. Accordingly, Trina Solar does not assume responsibility for loss, damage, injury or expense resulting 
from improper installation, handling, use or maintenance. 
Trina Solar assumes no responsibility for any infringement of patents or other rights of third parties that may 
result from use of the module. No license is granted by implication or under any patent or patent rights. 
Specifications included in this manual are subject to change without prior notice. 
 

2.      SAFETY PRECAUTIONS 

1.  When designing the PV system, please always take into consideration the variation of the voltage under 

different temperatures (please check the respective temperature coefficient specifications of the modules, 
the V

oc

 of the modules will rise when the temperature drops);   

2.  Trina Solar requires that every DUOMAX series PV  module string should be fused prior to be connected 

with other strings. For the maximum fuse rate, please refer to the detailed SPEC in the last page. 

3.  Solar photovoltaic (PV) modules generate electricity when exposed to light. An array of many such modules 

can cause lethal shocks and/or burn hazards. Only authorized and trained personnel should have access to 
the modules.   

4.  Use properly insulated tools and appropriate protective equipment to reduce risk of electric shock. 
5.  Do not stand or step on the module. 
6.  Do not damage or scratch the front or backside surfaces of the module. 
7.  Never use a module with broken glass or top substrate. Broken modules should not be repaired and contact 

with any module surface can lead to electrical shock. 

8.  Do not disassemble the modules or remove any part of the module. 
9.  Protect plug contacts against soiling and do not make any plug connections using soiled plug contacts. 
10.   Do not install or handle modules when they are wet or during periods of high wind.   
11.  Do not connect cable from the positive terminal to the positive terminal of one single PV module. 
12.  Make sure connectors have no gap between insulators. A gap can cause fire hazard and/or danger of an 

electrical shock. 

13.  Make sure that the polarity of each module or a string is not reversed relative to the other the modules or 

strings 

14.  Artificially concentrated sunlight should not be used on the PV module.   
15.  In markets conforming to IEC standard, maximum system voltage must not exceed 1500V DC. In markets 

conforming  to  UL  standard,  maximum  system  voltage  must  not  exceed  1000V(frameless)/1500V(full 
frame) . For roof use, the maximum system voltage must not exceed 600V according to National Electrical 
Code. 

16.  Under normal conditions, a photovoltaic module is likely to experience conditions that produce more current 

and/or voltage than reported at standard test conditions. The requirements of the National Electrical Code 
(NEC)  in  Article  690  shall  be  followed  to  address  these  increased  outputs.  In  installations  not under  the 
requirements of the NEC, the values of I

SC

 and V

OC

 marked on this module should be multiplied by a factor 

of  1.25  when  determining  component  voltage  ratings,  conductor  ampacities,  over-current  device  ratings, 
and size of controls connected to the PV output.   

17.  Our  module  application  class  is  class  A,  modules  rated  for  use  in  this  application  class  may  be  used  in 

systems operating at greater than 50V DC or 320W, where general contact access is anticipated.. 

18.  Installation shall be in accordance with CSA C22.1, Safety Standard for Electrical Installations, Canadian 

Electrical Code, Part 1. 

19.  A module with exposed conductive parts is considered to be in compliance with UL 1703 only when it is 

electrically  grounded  in  accordance  with  the  instructions  presented  below  and  the  requirements  of  the 
National Electrical Code. 

20.  The DUOMAX modules have achieved fire rating Type 13 according UL1703 updated on 20

th

 May 2014. 

The  fire  rating  of  this  module  is  valid  only  when  mounted  as  specified  in  the  mechanical  mounting 
instructions in this document.   

21.  The actual system fire rating should always be evaluated along with the roof cover and mounting. 
22.  Any module without a frame (laminate) shall not be considered to comply with the requirements of UL 1703 

unless the module is mounted with hardware that has been tested and evaluated with the module under this 
standard or by a field Inspection certifying that the installed module complies with the requirements of UL 
1703. 

 

3.      UNPACKING AND STORAGE 

Summary of Contents for DUOMAX Series

Page 1: ...II TSM NEG15MC 20 II TSM DEG6HC 20 II TSM DEG15HC 20 II TSM DEG6MC 27 II TSM DEG15MC 27 II TSM DEG6MC 20 II TSM DEG15MC 20 II CLAMP T T TSM DEG6HC 07 II TSM NEG6MC 20 II T TSM DEG15HC 07 II TSM NEG15MC 20 II TTSM DEG6HC II T TSM DEG15HC II TTSM DEG6MC 07 II T TSM DEG15MC 07 II T TSM DEG6MC II T TSM DEG15MC II ...

Page 2: ...ITION 4 5 2 SITE SELECTION 4 6 MOUNTING INSTRUCTIONS 4 6 1 COMPONENTS OVERVIEW 4 6 1 1 SCREW 4 6 2 MOUNTING METHODS 5 6 2 1 MOUNTING WITH BOLTS 6 6 2 2 MOUNTING WITH CLAMPS FRAME 11 6 2 3 MOUNTING WITH SINGLE AXIS TRACKING SYSTEM 14 6 2 4 CLAMP OPTIONS FRAMELESS 17 6 3 GROUNDING 24 6 4 INSTALL EFFECT CHART 26 7 MODULE WIRING 26 8 MODULE TILT ANGLE 26 9 MAINTENANCE AND CARE 27 10 SPECIFICATIONS 27 ...

Page 3: ... fire hazard and or danger of an electrical shock 13 Make sure that the polarity of each module or a string is not reversed relative to the other the modules or strings 14 Artificially concentrated sunlight should not be used on the PV module 15 In markets conforming to IEC standard maximum system voltage must not exceed 1500V DC In markets conforming to UL standard maximum system voltage must not...

Page 4: ... system design The modules have been evaluated by TUV according to IEC61215 for a maximum positive design loading of below 3600Pa and negative design loading 1600Pa with 1 5 times safety factor 5 2 SITE SELECTION 1 In most applications Trina Solar PV modules should be installed in a location where they will receive maximum sunlight throughout the year 2 Modules should not be shaded by buildings tr...

Page 5: ...me Material Aluminum 6063 Frame can protect the DG modules and easily for installation Racking Material Q235B Supply By EPC or Racking suppliers suggested specification overall dimensions is 41 62mm thickness is 2 6mm Rails support the PV modules 6 2 MOUNTING METHODS Please read this chapter in its entirety to familiarize with the process before beginning the installation Also be sure that the sit...

Page 6: ...f 16 20 N m 140 180lbf in All parts in contact with the frame should use flat stainless steel washers of minimum 1 8mm thickness with an outer diameter of 20 24mm 0 79 0 94in Figure 1 PV module installed with Bolt fitting method 1 Aluminum Frame 2 M8 Stainless Bolt 3 Flat Stainless Washer 4 Spring Stainless Washer 5 HEX Stainless Nut 60Pcs MODULES frame Mechanical Load Pressure Safety Factor Mount...

Page 7: ...port rails below the PV module to make sure the Mechanical load NOTE Standard product with actual load of 2400Pa 2400Pa Mechanical Load Pressure Safety Factor Mounting Direction The beam is parallel to the long side 3600 Pa 1600 Pa 1 5 NOTE The above described distance is from the middle of the bolts to the middle of the bolts NOTE Need two support rails below the PV module to make sure the Mechan...

Page 8: ...e of the bolts NOTE Need two support rails below the PV module to make sure the Mechanical load NOTE The actual load is 5400Pa 2400Pa Mechanical Load Pressure Safety Factor Mounting Direction The beam is parallel to the long side 1600Pa 1600Pa 1 5 NOTE The above described distance is from the middle of the bolts to the middle of the bolts NOTE Need two support rails below the PV module to make sur...

Page 9: ...E The above described distance is from the middle of the bolts to the middle of the bolts NOTE Need two support rails below the PV module to make sure the Mechanical load NOTE Special requirement products with actual load of 5400Pa 2400Pa Installation steps Step 1 insert bolts Setting the specified bolts into the 4 holds of frame Step 2 Insert the bolt into the holes ...

Page 10: ...ush the PV modules to the right position so that the bottom two screws are in the middle of the border screw slot Step 4 Fixed the bolts Torque requirement of M8 bolts 16 20Nm flat washer spring washer and the Nuts are placed in turn and then tighten the nut Repeat this step and finish the 4 holes 16N m 20N m Note Don t place the screws in the slot 1 Lift up the modules 2 Insert the bolt into the ...

Page 11: ...g method use at least four clamps on each module two clamps should be attached on each long sides of the module for portrait orientation or each short sides of the module for landscape orientation Depending on local wind and snow loads additional clamps may be required to ensure that modules can bear the load Applied torque should refer to mechanical design standard according to the bolt customer ...

Page 12: ...port rails below the PV module to make sure the Mechanical load NOTE Standard product with actual load of 2400Pa 2400Pa Mechanical Load Pressure Safety Factor Mounting Direction The beam is parallel to the long side 3600 Pa 1600 Pa 1 5 NOTE The above described distance is from the module edge to the middle of the clamp NOTE Need two support rails below the PV module to make sure the Mechanical loa...

Page 13: ... of the clamp NOTE Need two support rails below the PV module to make sure the Mechanical load NOTE The actual load is 5400Pa 2400Pa Mechanical Load Pressure Safety Factor Mounting Direction The beam is parallel to the long side 1600 Pa 1600 Pa 1 5 NOTE The above described distance is from the module edge to the middle of the clamp NOTE Need two support rails below the PV module to make sure the m...

Page 14: ...System the module is fixed on the axis by bolting long frame The frame of each module has 4 φ7 10mm 0 28 0 39in mounting holes with specific location shown in Figure 3 Secure the module in each fixing location with an M6 bolt two flat washers a spring washer and nut as shown in Figure 3 If a different bolt similar to M6 is used they need to be tightened to a torque of 16N m 140lbf in All parts in ...

Page 15: ... 1 M6 Stainless Bolt 2 Flat Stainless Washer 3 Spring Stainless Washer 4 HEX Stainless Nut 72Pcs MODULES Mechanical Load Pressure Safety Factor Mounting Direction 1600 Pa 1600 Pa 1 5 NOTE The above described distance is from the middle of the bolts to the middle of the bolts NOTE The actual load is 2400Pa 2400Pa ...

Page 16: ...hole marked 850 mm pitch is the installation hole of this installation mode NOTE The above described distance is from the middle of the bolts to the middle of the bolts NOTE The actual load is 2400Pa 2400Pa TRINA FRAME COMPATIBILITY WITH VARIOUS RACKING SYSTEMS The following examples illustrate how to evaluate Trina Frame compatibility with various racking systems ...

Page 17: ...o that the gaskets washers and screws can be installed Please press the waist type wind hole at the bottom of zigzag steel Example C C structure steel type 1 racking installation When selecting C structure steel please confirm the structural strength of pads When selecting C structure steel please confirm the size and hole position of pads so that the gaskets washers and screws can be installed Fo...

Page 18: ...ngth and width 150 35 8 Aluminum alloy 6063 3 Clamp 2 Length and width 150 50 9 Aluminum alloy 6063 4 Clamp Block 2 Length and width 150 50 9 Aluminum alloy 6063 5 EPDM1 Length width and thickness 150 14 5 3 5 Rubber suggest to use MH45643 type name PMP P 2100 made by PIONEER MATERIAL PRECISION TECH 6 EPDM2 Length width and thickness 150 15 5 3 5 Rubber suggest to use MH45643 type name PMP P 2100 ...

Page 19: ...V modules about 1m between each clamp The 60pcs module can be installed with 4 clamps and the 72pcs module can be installed with 6 clamps STEP 3 Install the PV modules Insert the PV module into the clamp and make sure the module edge touch to the EPDM closely and then tighten the nut with uniform torque values using a qualified torque wrench to ensure the double glass module is firmly secured Trin...

Page 20: ...installation Example A C structure steel type 2 racking installation Trina suggests using M8 bolts to fix the clamp The torque for M8 screw is 16 20 N M When choosing the bolts and nuts for the clamp please note your racing s dimensions first Example B Aluminum racking installation Trina suggests using M8 bolts to fix the clamp The torque for M8 screw is 16 20 N M When choosing the bolts and nuts ...

Page 21: ...less of the fixing method the final installation of the modules must ensure that A clearance of at least 115mm 4 5in recommended is provided between modules frame and the surface of the wall or roof If other mounting means are employed this may affect the UL Listing or the fire class ratings The minimum distance between two modules is 10mm 0 4in The mounting method does not block the module draina...

Page 22: ...00Pa Mechanical Load Pressure Safety Facto r Length Of The Clamp Mounting Direction The crossbeam is perpendicular to the long side 3600 Pa 1600 Pa 1 5 150mm NOTE The above described distance is from the module edge to the middle of the clamp NOTE Need two support rails below the PV module to make sure the Mechanical load NOTE The actual load is 5400Pa 2400Pa 72Pcs MODULES frameless Mechanical Loa...

Page 23: ...Pa 72Pcs MODULES frameless Mechanical Load Pressure Safety Factor Length Of The Clamp Mounting Direction The crossbeam is perpendicular to the long side 3600 Pa 1600 Pa 1 5 150mm NOTE The above described distance is from the module edge to the middle of the clamp NOTE Need three support rails below the PV module to make sure the mechanical load The middle rail of the half cut design module assembl...

Page 24: ...nasolar com Grounding hardware comes in a package that includes the grounding screw flat washer star washer and wire Electrical contact is made by penetrating the anodized coating of the aluminum frame and tightening the mounting screw come with the star washer to the proper torque of 25lbf in Grounding wire size 6 to 12 AWG solid bare copper should be selected and installed underneath the wire bi...

Page 25: ...t is only listed for use with 6 to 12 AWG bare solid copper wire Method 3 ERICO grounding bolt EL6CS14 6 1 Machine Bolt A 2 Machine Bolt B 3 Belleville washer 4 Flat Washer 5 Clearance hole for 10 M5 machine bolt 6 Aluminum frame 7 Machine box hex nut with lock washer 8 Grounding bolt The lug should be installed on a surface that is larger than the bottom surface of the lug The lug should be insta...

Page 26: ...s insulated for a minimum of 90 C and sunlight resistant as well The minimum and maximum outer diameters of the cable are 5mm to 7mm Refer to Datasheet Specifications for the maximum electrical rating of series fuse 8 MODULE TILT ANGLE Trina Solar PV modules connected in series should be installed at the same orientation and angle Different orientation or angle may cause loss of output power becau...

Page 27: ...e battery and the PV module output to prevent battery discharge at night Trina Solar is a member of the European PV Cycle Association Through the pre financed PV Cycle program Trina Solar PV modules will be taken back and treated in an environmentally sustainable manner Applicable only to participating countries within the Europe Union WARNING For any electrical maintenance the PV system must firs...

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