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Trimax Warlord 3 Series, Instructions Manual

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Trimax Warlord 3 Series Instructions Manual Download Page 6

6 

 

 

 

 

 

Collect the replacement Rotor using suitable 
Lifting Equipment. 

 

Clean the Rotor Stub Shafts and 

ALL

 Rotor 

Bearing and Rotor Pulley Components using 
White Spirits and a Clean Cloth to remove 
contaminants. 

 

IMPORTANT: 

Position alongside the damaged Rotor. 

 

Ensure that the 

LONG

 Rotor Stub Shafts are 

BOTH

 facing the same direction.  

 

Check that the Flails are facing the 

SAME

 

direction as the damaged Rotor!

 

 

 

 

Prepare the Rotor Bearings for fitment. 
 
Separate out the Taper Sleeve Assembly as shown. 
 
Apply Copper Anti-Seize to the 

THREADS

 of the 

Taper Sleeve. 
 
Apply Copper Anti-Seize to the 

BEVELLED 

face 

of the Locking Nut.

 

 

 

 

 
Insert the Taper Sleeve, thread first, into the 

REAR

 of the Rotor Bearing as shown. 

 

 

 

Fit the Locking Washer over the Taper Sleeve as 
shown. 
 
Align the Inner Tab with the slot in the Taper 
Sleeve. 
 
The Outer Tabs 

MUST

 face away from the Rotor 

Bearing as shown.  
 

Taper Sleeve 

Locking Nut 

Locking Washer 

Locking Washer in place 

Insert Taper Sleeve 

Summary of Contents for Warlord 3 Series

Page 1: ...ess ensure all Lifting Equipment is suitably rated REQURIED SHIM THICKNESS Warlord Series 3 Mowers 0 45 0 5mm 0 018 0 020 thick IMPORTANT Two strips of shim material are required for this operation These should be a little longer than one side of the square rotor bearing housing and about 10 15mm 3 8 5 8 wide Use the Tractor hydraulics to position the Headstock CENTRALLY in relation to the Mower D...

Page 2: ...s Manual Remove the Belts as detailed in the Operators Manual At the Rotor Pulley remove the two Grub Screws shown Reinsert one Grub Screw into the unused hole in the Pulley Gradually tighten this Grub Screw As it is tightened the Pulley will contact the Bearing Housing and then begin to drive the Taper Lock Bush off the Rotor Stub Remove Belt Guard and Belts Remove Grub Screws Reinsert Grub Screw...

Page 3: ...too much leverage is applied the bush may fracture through its thinnest point Remove the Rotor Pulley from the Rotor Stub Place the Rotor Pulley Components to one side Remove the Key from the Rotor Stub Sling the Mower around the Headstock Link Pin Lift the Mower until standing on its end as shown in the RIGHT image Note Ensure that the Hydraulic Hoses are tucked away so they do not get damaged Re...

Page 4: ...his will be needed to set the Mower back to the same cut height later in this process Slacken the remaining two M16 x 35 Bolts Lift the Transport System to position as shown in YELLOW Then remove the two M16 x 35 Bolts and M16 Nordloc Washers One side shown Remove the entire Transport System and place to one side with the fasteners Using suitable Lifting Equipment support the Rotor Once supported ...

Page 5: ...teners to one side Repeat at the opposite end of the Mower to remove the second Rotor Bearing Note If the Rotor Bearings require replacing please see you Spare Parts Listing for detail Remove the two Rotor Rings from between the Body and the Rotor Place these to one side Using the Lifting Equipment extract the Rotor from the Body Place the damaged Rotor to one side Note Save any Flails that are in...

Page 6: ...ection as the damaged Rotor Prepare the Rotor Bearings for fitment Separate out the Taper Sleeve Assembly as shown Apply Copper Anti Seize to the THREADS of the Taper Sleeve Apply Copper Anti Seize to the BEVELLED face of the Locking Nut Insert the Taper Sleeve thread first into the REAR of the Rotor Bearing as shown Fit the Locking Washer over the Taper Sleeve as shown Align the Inner Tab with th...

Page 7: ...he LONG Rotor Stub is facing the DRIVE END of the Body Note The DRIVE END is the end of the mower with Drive Pulleys Carefully lower the replacement Rotor into place in the Body Leave the Lifting Equipment in place to support the Rotor Note An assistant may be required to help guide the Rotor into place Loosely fit the Rotor Rings back into place at each end of the Body Ensure that the FLAT side o...

Page 8: ...uired for use on the mounting bolts The DRIVE END is the end of the mower with Drive Pulleys Ensure the Rotor is CENTRALIZED The gap between the end of the Rotor and the inside of the Endplate MUST be the same at BOTH ends At the NON DRIVE END insert a wedge or similar means to prevent Rotor from shifting Insert a Pry Bar between the Locking Washer and the Inner Race of the Rotor Bearing Carefully...

Page 9: ... the nearest tab on the Locking Washer Bend the tab into the slot in the Locking Nut to secure Note It may be necessary to tighten the Locking Nut slightly to achieve this Move to the DRIVE END Fit the strips of shim material to opposite sides of the Bearing Housing between the Endplate and the Bearing Housing as shown in YELLOW Note The details for the shim material are detailed on PAGE 1 Tab ali...

Page 10: ...ge to move the Taper Sleeve OUTWARDS as far as possible Note Use caution to not damage the Bearing Seal Hand tighten the DRIVE END Locking Nut as tight as possible so the Taper Sleeve begins to lock onto the Rotor Shaft Remove the shims Use a suitable C spanner to tighten the DRIVE END Locking Nut half of a turn 180 As the Locking Nut is tightened the Bearing Housing should gradually move towards ...

Page 11: ...o place as shown in YELLOW Secure the FRONT to positions using two M16 x 35 Bolts and M16 Nordloc Washers Hand tight ONLY at this stage One side shown Lower the Transport System into its original position Align the holes in the Trailing Arms with the Body Refit the remaining M16 x 35 Bolts and M16 Nordloc Washers Torque ALL four M16 x 35 Bolts to 185Nm 137ft lbs Note This torque figure is critical...

Page 12: ... the Key to the Keyway in the DRIVE END of the Rotor Shaft Note High Strength Retaining Compound is reccomended to secure the key Apply Medium Strength Thread Locking Compound to each of the Grub Screws Insert the Taper Lock Bush 402 060 710 into the Gearbox Extension Pulley 403 361 270 Align the holes as shown Fit the Grub Screws loosely using the Holes shown Note DO NOT place a Grub Screw in the...

Page 13: ...tioning details for each type Flat Back Type 2 Pulley Position Align the keyway in the Taper Lock Bush with the Key fitted to the Rotor Stub Slide lightly tap the Rotor Pulley onto the Rotor Stub until the back of the Pulley is against the Rotor Bearing Locking Nut as shown opposite Note There are TWO types of Rotor Pulley used on Warlord see above for detail Recessed Back Type 4 Pulley Position A...

Page 14: ...ws gradually and alternately Torque the Grub Screws to 50Nm 39ft lbs Using a Hammer and a suitible Drift tap around the Taper Lock Bush Re torque the Grub Screws to 50Nm 39ft lbs REPEAT THIS STEP THREE TIMES Note This will ensure that the Taper Lock Bush is seated square in the taper bore of the Rotor Pulley and is secured correctly Grease the Rotor Bearings as detailed in your Operator Manual Fit...

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