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Spectrum Essential Oil Storage System

TRICO CORPORATION

1235 Hickory Street; Pewaukee, WI 53072

For Customer Support: 800-558-7008

P a g e

1 | 20

TABLE OF CONTENTS

TABLE OF CONTENTS .......................................................................................................................... 1

INTRODUCTION ................................................................................................................................. 2

IMPORTANT SAFEGUARDS ................................................................................................................. 2

WARNINGS ........................................................................................................................................ 3

OVERVIEW ......................................................................................................................................... 5

STEP-UP & INSTALLATION .................................................................................................................. 6

OPERATION INSTRUCTIONS .............................................................................................................. 12

Filling Storage Tank ...................................................................................................................... 12
Dispensing Lubricant .................................................................................................................... 14

MAINTENANCE CHECKLIST ............................................................................................................... 15

MOVING THE SYSTEM ...................................................................................................................... 15

TROUBLESHOOTING ......................................................................................................................... 16

REPLACEMENT PARTS ...................................................................................................................... 17

TEMPERATURE VS. VISCOSITY .......................................................................................................... 18

LIMITED WARRANTY ........................................................................................................................ 19

Summary of Contents for Spectrum Essential

Page 1: ...Trico Corporation Spectrum Essential Oil Storage System Revision 10 1 21 61267 A ...

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Page 3: ...ution While Moving 4 OVERVIEW 5 STEP UP INSTALLATION 6 Time Materials Personnel and Tool Requirements 6 System Placement Determination 6 Attaching Watchdog Extreme Humidity Desiccant Breathers Part 39141 7 Spectrum Color Coding 7 Mounting the On Off Motor Switch 8 Powering the Motor Pump 8 Adding Additional Storage Stacks Part 37202 to Expand the System 9 OPERATION INSTRUCTIONS 12 Filling Storage ...

Page 4: ...Sight Gauges 3 1 NPT Steel Viewports Tank Lines 1 1 4 Heavy Wall Wire Yarn Reinforced clear Phthalate Free PVC Tank Shut Off Valves Brass Ball Valves Dispensing Valves Self Closing 1 Bronze with 3 4 NPT Threading Max Temperature 150 F 65 C Max Viscosity 12 000 SUS 2600 cSt ISO 680 at 70 F Pump Head Bronze Gear Pump Relief 105 PSI Max Flow Rate ISO 32 70 F 4 5 GPM Electric Motor 1 1 2 HP TEFC Elect...

Page 5: ...zardous duty environments or when there is a danger of static discharge See National Fire Protection Code 77 for proper grounding and bonding procedures It is the responsibility of the operator to properly inspect and ground equipment before use no grounding cabling is included with this system The Trico Spectrum Oil Storage Systems are not rated for a hazardous duty environment due to possible st...

Page 6: ...ose the valves Please use caution when using the valves and be aware this pinch point does exist Possible Tipping Point Caution While Moving The Trico Spectrum Oil Storage Systems have an empty weight near 1 000 pounds per 2 Tank Stack When the systems are filled with lubricants they can easily weight over 2 000 pounds Use caution while moving the system around The system should be empty when movi...

Page 7: ...e system is set up to have a main Pump Stack Part 37200 with additional Storage Stack Part 37202 on each side of the Pump Stack This would keep the main Pump Stack unit with the pumping system in the middle of the overall complete system set up Keeping the motor pump combination on off switch tank manifold assembly and the suction wand centralized in the system for easy use Below is an image of th...

Page 8: ...tions A narrow 22 maximum width hand pallet truck rated for at least 2 000 lbs can be used to move each unit into its final position A pipe wrench for 2 pipes is needed for adding additional Storage Stack units to the Tank Manifold on the Pump Stack unit All fittings already assembled on the system are tightened with thread sealant 5 16 nut driver or a crimp clamp tool for tightening hose clamps A...

Page 9: ...ng The Spectrum Oil Storage System comes with Spectrum color coded tags and tank labels Please ensure the tanks corresponding manifold valves and corresponding dispensing nozzles are color coded to easily identify the correct lubricant to dispense and fill Assigning specific colors allows for a tagging system to be deployed throughout the lubricant chain within the facility From the point of stora...

Page 10: ...l box and mount the On Off Switch The On Off switch is shown below mounted to the Dispensing Nozzle Bar however the switch can be mounted in any location NOTE The electrical cord connecting the On Off switch to the motor is not shown in the image above Powering the Motor Pump The electric motor on the Pump Stack has a full load amperage of 17 2A and a separate 20 Amp circuit is recommended for eac...

Page 11: ...Part 37202 on each side of the Pump Stack This would keep the main Pump Stack unit with the pumping system and Tank Manifold in the middle of the overall complete system set up Keeping the motor pump combination on off switch tank manifold assembly and the suction wand centralized in the system for easy use Below is an image of a 6 Tank System containing one Pump Stack Part 37200 and two additiona...

Page 12: ...lve Assemblies 1 Remove corresponding Hex Plugs from Tank Manifold to the location of the corresponding Storage Rack location will be 2 from LEFT or RIGHT of center Below all 4 are shown being removed for a 6 Tank system 2 Attach the Tank Manifold Valve Assemblies to the Tank Manifold starting from the center and working your way outward Make sure to use a thread sealant on the fittings during ass...

Page 13: ...e to use a thread sealant on the fittings during assembly 4 Attach the hoses from the Storage Rack onto the hose barbs on the Tank Manifold Valves The correct tank orientation is shown below The upper tanks normally are the LEFT dispensing nozzle and LEFT Tank Manifold Valve Assembly Use either provide hose clamps or pinch clamps to attach the hose securely to the hose barb Tank Manifold Valve Ass...

Page 14: ...it for each tank Valve locations are shown below looking from the back of the system 2 Do not fill the tank with 55 gallons until there is room in the tank The lubricant level should be at the bottom of the lowest Viewport on the tank before refilling the tanks As noted below the approximate remaining gallons at the center of the tank s Viewports are shown Center of Lower Viewport 9 Gallons Remain...

Page 15: ...rom holder and make sure the wand is clean of any contamination Then insert suction wand into the full drum of lubricant to be transferred 6 On the Tank Manifold close the valves to the tanks upper valves and open the drain valve lower valve to flush the manifold of any other product This flushing is to prevent cross contamination of different lubricants into the storage tank 7 Start the self prim...

Page 16: ... and place in holder 13 On the Tank Manifold close the valve to the tank upper valves This will prevent any access lubricant in the hose system to drain into the Tank manifold This step also helps with the prevention of cross contamination between lubricants on the next fill 14 Remove the static discharge cabling and dispose of the empty drum appropriately Note It is normal for air to be trapped i...

Page 17: ...ainment pan either by the 1 NPT hole on bottom of pan or by using the suction wand and discharge valve into a separate container MOVING THE SYSTEM Trico Spectrum Oil Storage Systems can be easily moved around with a hand pallet truck or forklift Follow the procedures below to relocate the system 1 Empty all Tanks and hoses 2 Close Tank Shut Off Valves on the bottom of the Tanks 3 Close all valves ...

Page 18: ...mage Fluid viscosity exceeds recommended viscosity for motor Check viscosity of fluid at temperature See SUS vs Temp chart or contact fluid supplier If viscosity exceeds maximum cSt fluid must be warmed to reduce viscosity Fluid Leaking from manifold or any fittings Loose fittings and or connections Check tightness of hose fitting connections Electric motor does not function or stops working Power...

Page 19: ...CEMENT PARTS Item Part Number Description Qty 1 39141 Watchdog Extreme Humidity Desiccant Breather 2 2 34307 1 NPT Viewport with Baffle Steel 6 3 18363 1 NPT Dispensing Nozzle Brass 2 4 18313 Dispensing Area Expanded Metal PVC Coated Mesh 1 5 18337 Tank Manifold T Handle Valve 1 NPT Brass Up to 7 Below Tanks 18354 Tank Shut Off Valve 1 NPT Brass 2 ...

Page 20: ...Spectrum Essential Oil Storage System TRICO CORPORATION 1235 Hickory Street Pewaukee WI 53072 For Customer Support 800 558 7008 P a g e 18 20 TEMPERATURE VS VISCOSITY ...

Page 21: ...oftware ALL EXPRESS AND IMPLIED WARRATNTIES FOR THIS PRODUCT INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO A PERIOD OF ONE 1 YEAR FROM THE DATE OF PURCHASE FOR THE SPECTRUM OIL STORAGE SYSTEM AND NO WARRANTIES WHETHER EXPRESS OR IMPLIED WILL APPLY AFTER THESE PERIODS IF THIS PRODUCT IS NOT IN GOOD WORKING ORDER AS WARRANTED ABOVE YOUR S...

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Page 24: ...TRICO CORPORATION 1235 Hickory Street Pewaukee WI 53072 For Customer Support 800 558 7008 ...

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