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 12 

Important Notes: 

 
1.  TURNING THE SYSTEM OFF: It is not recommended or necessary to turn OFF the dedicated system breaker 
that supplies power to the PETROSMART EZ IC boxes during the time the store/station is closed.  Simply turning 
the console OFF/ON key to the OFF position after all hoses have been de-authorized, along with following the 
dispenser power down sequence, will prevent fuel from being dispensed. 
 
2.  All + and – data wire connections between the PETROSMART EZ IC boxes and the dispensers must be 18 
gauge or larger. 
 
3.  All AC wires must be 14 gauge or larger. 
 
4.  Use cable ties to keep the data cable in place from the console to the interconnect box if conduit is not used. 
 
5.  If the PETROSMART EZ cable is put through a conduit, use 2" minimum to allow room for the connectors on the 
cable.  Do not cut connectors from the PETROSMART EZ cable to use smaller conduit.  Do not put PETROSMART 
EZ cable conduit underground.  PETROSMART EZ data cables are not designed to operate under these conditions 
and will not be covered under warranty. 
 
6.  Do not use wire nuts on any grounding connections.  Make all connections with compression connectors (crimp 
or split lug). 
 
7.  If the console or dispenser power comes from a sub-panel, all ground wires must end at the main electrical 
service panel ground. 
 
8.  There must be no more than 1-ohm resistance between Neutral and Earth Ground. 
 
9.  Do not use old or used wire for dispenser wire connections. 
 
10.  Use rigid metal conduit only.  Do not use PVC conduit. 
 
1.  11.  Do not route mercury vapor, canopy light wiring, or other unrelated wiring through the dispenser-wiring 
conduit. 
 
2.  12.  Auxiliary relays or contactors MUST BE used in the motor circuit!   Refer to the installation manual of the 
dispenser for complete installation requirements, drawings, and special notes. 
 
13.  Wiring for dispensers, PETROSMART EZ for BENNETT IC box, and other control boxes should all be on the 
same phase from the service panel, or erratic operation/communication could result. 
 

14. 

In the interest of everyone's safety, all persons involved in the operation of this system should be made aware of 

a proper power-down sequence for all components used to dispense flammable products.

 

Summary of Contents for PETROSMART EZ

Page 1: ...tant information for safe installation and operation of this equipment Read and understand this book before applying power Keep this book and tell all service personnel to read this book If you do not...

Page 2: ...ystem Description Pg 4 PetroSmart EZ System Diagram Pg 5 Bennett Dispenser Control Interconnect Box Pg 7 Connection of Dispenser Control Data Wires Pg 8 PetroSmart EZ Converter Board Pg 9 Power Requir...

Page 3: ...precautions static straps before working on the equipment WARNING Failure to properly ground all equipment can cause injury or damage equipment WARNING Installation must comply with National Code NFPA...

Page 4: ...to the EZ 85 IC box The data wires from the dispensers to the IC Box should be a shielded single twisted pair conductor to avoid electrical noise interfering with communication Installations will var...

Page 5: ...nic dispensers without credit card modules The PETROSMART EZ dispenser control system is comprised of the following items Qty Description 1 PETROSMART EZ Console 1 PETROSMART EZ Bennett dispenser cont...

Page 6: ...T Data Wires Dispenser Data Wires Tokheim MPD Dispenser COM1 PUMP CONTROL COM 2 MODEM DC POWER PRINTER Dispenser Hot Neutral and Earth GND Wire Trough POWER AUX 1 AUX 2 LINE PHN PIN PHONE LINE PetroSm...

Page 7: ...CONV converter board Conduit for 115 VAC 60 Hz Power To EZ Console Note All IC boxes come with the 24 cable connected DISPENSER CONTROL 1 2 3 To Card Reader IC Box Backpan Front Cover MPC TM85E BOARD...

Page 8: ...CONDITION DURING EMERGENCY OFF NO NC COM TM 85E 1A 115 VAC MAX GND NEUT HOT 115 VAC PUMP CONTROL T R T R GND RxD RxD PILOT DUTY ONLY BLK BLK BLK BLK BLACK WHITE WHI WHI WHI WHI WHI WHI WHI WHI BLK BL...

Page 9: ...4 on page 7 IMPORTANT After installation of IC box check the slide switch on the converter board Refer to Fig 10 for the proper switch position In the IC box that is connected to the dispenser data wi...

Page 10: ...ing Refer to the installation manual for the dispenser being installed for complete installation requirements Pump Motor Use auxiliary relays correct gauge wires and 115 230VAC breakers to supply powe...

Page 11: ...the connector marked PUMP CONTROL on the back of the EZ console to the connector labeled 2 on the front pan of the dispenser IC Box Longer cables are available to fit the particular needs of the inst...

Page 12: ...onditions and will not be covered under warranty 6 Do not use wire nuts on any grounding connections Make all connections with compression connectors crimp or split lug 7 If the console or dispenser p...

Page 13: ...h the UL regulations and standards that apply to the Petroleum Industry the following information establishes installation parameters for the use of peripheral equipment with the PETROSMART EZ Control...

Page 14: ...ect in the event of defect damage injury or failure of the equipment due to any of the following causes Acts of God improper installation failure to maintain the equipment in accordance with TMS instr...

Page 15: ...the cost of cleaning replacing the overlay etc NON WARRANTY REPAIR POLICY When we receive an out of warranty component for service we may routinely offer to exchange it for a remanufactured re warran...

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