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 10 

Power Requirements 

 
CONNECTION INSTRUCTIONS FOR THE SYSTEM POWER SUPPLY, 
DISPENSER, MOTOR, AND ELECTRICAL GROUND CIRCUITS 
 
A.C. POWER REQUIREMENTS  
 
 
1.   Breaker Panel: A 125 Amp breaker is the minimal allowable electrical service for the pump motor and 
interface boxes, dispensers, canopy lights and advertising signs. 
 

 

2.   IC boxes:  Both the dispenser IC box and the DPT credit card module IC box require a 115VAC, 15 Amp 
DEDICATED breaker (with no other devices or outlets connected to it) for connection to the EZ TM85 board, and 
to the MPC-TM85 board.  Make sure the correct voltage and frequency are present.  All AC wires must be 14 
gauge (min.), and in conduit.  Do not put wiring from other sources in this conduit. 
 
3.   PETROSMART EZ Console: a standard plug-in AC Adaptor power module powers the console. The Adaptor 
can be inserted into a standard electrical outlet that supplies, 115VAC, 60Hz, and 15W power. The Adaptor 
converts the input to 15 VDC, 600mA that it supplies to the EZ console. A UPS is supplied with then system to 
minimize disruption in the event of a general power failure. 
 
4.   Dispensers: The dispensers' installation guide shows all requirements including, but not limited to breakers, 
wires to supply data signals to the electronics, green wire for Earth Ground, and wires to power the dispenser and 
fluorescent lighting.  Refer to the installation manual for the dispenser being installed for complete installation 
requirements. 
 
Pump Motor: Use auxiliary relays, correct gauge wires, and 115/230VAC breakers to supply power to the pump 
motors.  Refer to the installation manual of the equipment being used for complete installation requirements, 
drawings, and special notes for proper installation. 
 

Pump Requirements 

 
The Bennett 3K dispensers must have firmware equal to or better than 210 – 044. 
 
It must be set to 485 communication, and each fueling point must be addressed in the pump’s CPU. 
 
It DOES NOT need a pulser interface option to communicate with the console.  The firmware at or above 210 
allows the pump and console to “talk” back and forth about current pricing, preset / prepay sale amounts, handle 
and sale status. 
 
You may wish to connect only one set of data wires at a time to the EZ system.  All of the dispensers will talk 
basically over the same two wires.  Polarity or other wiring issues at one pump may cause a system wide 
communication failure. 
 
Also, if two fueling points are set to the same address position, say # 2, the console will show communication with 
fueling point 2, but will not be able to control the pump properly.  Prices may be sent to one dispenser, but the 
handle switch or grade select button may have no effect at the console as we will be receiving mixed messages.  
One pump will reply that its handle switch is lifted while the other with the same fueling point # will reply that its 
handle switch is hung up etc. 

 

Summary of Contents for PETROSMART EZ

Page 1: ...tant information for safe installation and operation of this equipment Read and understand this book before applying power Keep this book and tell all service personnel to read this book If you do not...

Page 2: ...ystem Description Pg 4 PetroSmart EZ System Diagram Pg 5 Bennett Dispenser Control Interconnect Box Pg 7 Connection of Dispenser Control Data Wires Pg 8 PetroSmart EZ Converter Board Pg 9 Power Requir...

Page 3: ...precautions static straps before working on the equipment WARNING Failure to properly ground all equipment can cause injury or damage equipment WARNING Installation must comply with National Code NFPA...

Page 4: ...to the EZ 85 IC box The data wires from the dispensers to the IC Box should be a shielded single twisted pair conductor to avoid electrical noise interfering with communication Installations will var...

Page 5: ...nic dispensers without credit card modules The PETROSMART EZ dispenser control system is comprised of the following items Qty Description 1 PETROSMART EZ Console 1 PETROSMART EZ Bennett dispenser cont...

Page 6: ...T Data Wires Dispenser Data Wires Tokheim MPD Dispenser COM1 PUMP CONTROL COM 2 MODEM DC POWER PRINTER Dispenser Hot Neutral and Earth GND Wire Trough POWER AUX 1 AUX 2 LINE PHN PIN PHONE LINE PetroSm...

Page 7: ...CONV converter board Conduit for 115 VAC 60 Hz Power To EZ Console Note All IC boxes come with the 24 cable connected DISPENSER CONTROL 1 2 3 To Card Reader IC Box Backpan Front Cover MPC TM85E BOARD...

Page 8: ...CONDITION DURING EMERGENCY OFF NO NC COM TM 85E 1A 115 VAC MAX GND NEUT HOT 115 VAC PUMP CONTROL T R T R GND RxD RxD PILOT DUTY ONLY BLK BLK BLK BLK BLACK WHITE WHI WHI WHI WHI WHI WHI WHI WHI BLK BL...

Page 9: ...4 on page 7 IMPORTANT After installation of IC box check the slide switch on the converter board Refer to Fig 10 for the proper switch position In the IC box that is connected to the dispenser data wi...

Page 10: ...ing Refer to the installation manual for the dispenser being installed for complete installation requirements Pump Motor Use auxiliary relays correct gauge wires and 115 230VAC breakers to supply powe...

Page 11: ...the connector marked PUMP CONTROL on the back of the EZ console to the connector labeled 2 on the front pan of the dispenser IC Box Longer cables are available to fit the particular needs of the inst...

Page 12: ...onditions and will not be covered under warranty 6 Do not use wire nuts on any grounding connections Make all connections with compression connectors crimp or split lug 7 If the console or dispenser p...

Page 13: ...h the UL regulations and standards that apply to the Petroleum Industry the following information establishes installation parameters for the use of peripheral equipment with the PETROSMART EZ Control...

Page 14: ...ect in the event of defect damage injury or failure of the equipment due to any of the following causes Acts of God improper installation failure to maintain the equipment in accordance with TMS instr...

Page 15: ...the cost of cleaning replacing the overlay etc NON WARRANTY REPAIR POLICY When we receive an out of warranty component for service we may routinely offer to exchange it for a remanufactured re warran...

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