TREND AIRPRO MAX User Instructions Download

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USER INSTRUCTIONS

AIRPRO MAX

Contents

USER INSTRUCTIONS ....................................................................................................... 5

CAUTIONS ....................................................................................................................... 5

WARNINGS ...................................................................................................................... 5

GENERAL DESCRIPTION .................................................................................................. 8

APPROVAL FOR USE ........................................................................................................ 9

Special conditions for safe use ................................................................................... 9

SUITABILITY FOR USE .................................................................................................... 10

TRANSPORTATION ........................................................................................................ 10

PREPARATION FOR USE ................................................................................................ 11

Battery charging........................................................................................................ 11

Battery charger advisory symbols’ legend

................................................................ 13

Battery installation and removal .............................................................................. 14

Visual inspection of breathing zone .......................................................................... 14

HEPA filter fitting and checking the respirator ......................................................... 15

Low airflow indicator check ...................................................................................... 17

WEARING AND USING................................................................................................... 17

Fitting the respirator ................................................................................................. 17

Crown strap adjustment ....................................................................................... 17

Quick release headband adjustment .................................................................... 19

Face seal ............................................................................................................... 19

Activating respirator ................................................................................................. 20

Status indicator (LED) ............................................................................................... 20

Removing the respirator ........................................................................................... 22

SERVICING ..................................................................................................................... 22

Cleaning .................................................................................................................... 22

Annual Servicing ....................................................................................................... 24

Before disassembly ................................................................................................... 24

Replacing the face seal ............................................................................................. 24

Face shield replacement ........................................................................................... 25

Helmet shells ............................................................................................................ 27

Summary of Contents for AIRPRO MAX

Page 1: ...USER INSTRUCTIONS Document ref number MANU AIR PRO M V1 0 ...

Page 2: ...rated protection for users with an unrivalled level of comfort Configurable for use in multiple applications including industry construction pharmaceutical and welding Please read this manual and then store it in a safe place for future reference The respirator must be fitted and used in accordance with these instructions to obtain the approved level of performance 44 1923 249911 If you require fu...

Page 3: ...tery installation and removal 14 Visualinspection of breathing zone 14 HEPA filter fitting and checking the respirator 15 Low airflow indicator check 17 WEARING AND USING 17 Fitting the respirator 17 Crown strap adjustment 17 Quick release headband adjustment 19 Face seal 19 Activating respirator 20 Status indicator LED 20 Removing the respirator 22 SERVICING 22 Cleaning 22 Annual Servicing 24 Bef...

Page 4: ...ment 31 DISPOSAL 33 Disposal of respirator 33 Disposal of rechargeable battery 33 Disposal of contaminated filter 33 TROUBLESHOOTING 34 STORAGE excluding battery 34 TECHNICAL SPECIFICATION 35 Environmental range storage and use excluding battery 35 Power supply 35 Battery Charger 36 Filters 36 AIRPRO MAX DECONTAMINATION RETURN PROCEDURE 36 SPARE PARTS 37 ACCESSORIES 38 ...

Page 5: ...ors should not be adapted for the purpose of fitting attachments in any way not recommended by the respirator manufacturer Do not apply paint solvents adhesives or self adhesive labels except in accordance with instructions from the respirator manufacturer WARNINGS REPAIR IS BY REPLACEMENT OF DEFECTIVE PARTS ONLY ONLY APPROVED AIRPRO MAX PARTS SHOULD BE USED ALTERATIONS AND AFTER MARKET MODIFICATI...

Page 6: ...D HIGH SPEED PARTICLE IMPACT ON FACE SHIELD MAY TRANSMIT IMPACT ON STANDARD OPHTHALMIC SPECTACLES WORN UNDERNEATH The AIRPRO MAX is equipped with a High Efficiency Particulate Air Filter P3 HEPA and is powered by a re chargeable battery incorporated into the respirator The respirator filters the surrounding air providing a flow of clean air into the user s breathing zone Depending on the model cho...

Page 7: ...7 AIRPRO MAX ...

Page 8: ...Filter THP3 HEPA AIR PM 1 Rechargeable battery Rechargeable Lithium Ion high capacity battery AIR PM 4 Battery charger Mains and 12V inputs AIR PM 5 Mains cable Mains cable for the battery charger WP AIR PM 09 Cleaning plugs 3 cleaning plugs WP AIR PM 14 User instructions Printed instructions for correct use of respirator MANU AIR PRO M V1 0 Storage Bag Protective storage bag for respirator AIR PM...

Page 9: ...laration of Conformity available at https www trend uk com product AIR_PRO_M Special conditions for safe use 1 The plastic helmet shell transparent face shield and face seal could present a potential electrostatic risk Suitable precautions should be taken to minimise this risk and the helmet should only be cleaned with a damp cloth 2 Only battery Part No AIR PM 4 should be fitted to the respirator...

Page 10: ...Use this respirator only with the parts and accessories listed in these instructions The respirator is intended only for use by competent personnel Leave the contaminated area immediately if any of the following conditions apply LED indicates red Any part of the respirator becomes damaged Airflow into the respirator decreases or stops Breathing becomes difficult Dizziness or other physical distres...

Page 11: ...s electricity to charge the battery use the appropriate power cable relating to country of use Insert the power cable plug into the mains supply and the charger then switch on the supply Figure 1A If using a 12V supply vehicle site supply etc to charge the battery use the appropriate 12V power cable SOLD SEPARATELY Insert the 12V power cable plug into the charger and the power supply then switch t...

Page 12: ...The following indications and warnings may be given during charging Mode Display LED1 red LED2 green LED3 green LED4 green No battery Off Off Off On Low high temp Flashing Off Off Off Pre charging On Off Off Off Constant current charging On Off Off Off Constant current charging after 25 min Off On Off Off Constant voltage charging Off On On Off Battery full Off On On On Battery failed Flashing Off...

Page 13: ...t meets the requirements of applicable EU directives At the end of the service life this product shall not be discarded with the municipal waste but needs to be disposed of using separate collection treatment recovery recycling and environmentally sound disposal Product is double insulated Insulation Class II Product is designed for indoor use Read Operator s Manual Battery charger terminal polari...

Page 14: ...the battery fully clicks into position Visual inspection of breathing zone Check the face seal for damage Check the face seal engages properly into the frame If the face seal cannot be retained securely in the face shield frame a new face seal must be fitted See section Replacing the face seal on page 24 Check the quick release headband is properly installed Replace any damaged parts including scr...

Page 15: ...serve that the filter label faces upwards as worn Then applying firm pressure click to engage the filter housing with the two filter latches If a pre filter is to be used ensure this is positioned inside the filter housing prior to fitting the HEPA filter More information in section High efficiency particulate air filter replacement on page 31 Correct positions of filters 1 Housing 2 Odour Pre fil...

Page 16: ...espirator with the on off switch as shown in Figure 9 noting the LED display Figure 10 If the respirator is working correctly status indicator LED Figure 10 1 will illuminate green The respirator is then ready to use If status indicator LED is RED proceed to Troubleshooting section on page 34 Figure 8 Figure 9 Figure 10 1 2 ...

Page 17: ... indicator will turn from GREEN to RED 5 The RED LED indicates low air flow 6 Remove your hand from the air inlet 7 Switch the respirator off using the on off switch as shown in Figure 9 to cancel the test 8 Activate the respirator with the on off switch once again before use WEARING AND USING Fitting the respirator To achieve an optimal level of respirator performance follow the fitting instructi...

Page 18: ...en and remove the crown pad to access the adjustment straps Figure 13 Adjust the length of the strap as required ensuring that the four locations pegs are within the highlighted EN397 range of adjustment Figure 14 This position will ensure correct head ventilation for the product Figure 14 Figure 13 ...

Page 19: ...end the respirator by the headband or face seal QUICK RELEASE HEADBAND ADJUSTMENT For comfort and security the quick release headband must be adjusted each time prior to entering the work environment Figure 15 Modify the headband size using the headband adjuster To tighten rotate the adjuster clockwise To loosen press the adjuster and rotate counter clockwise FACE SEAL Firmly close the face shield...

Page 20: ...r illuminates RED Refer to Troubleshooting section on page 34 Status indicator LED All filter types When LED Figure 18 illuminates green it indicates that respirator is in a useable condition If LED illuminates red an immediate action is required Never enter the working environment with LED illuminated red Refer to Troubleshooting section on page 34 Figure 17 Figure 18 ...

Page 21: ...ator is NOT USABLE On Off Respirator is in a useable condition Off On Table 5 The following warnings may be given during operation Condition LED light Red Green High efficiency particulate HEPA filter ready for replacement change filter as soon as possible On Off Airflow cannot be maintained stop work immediately leave a contaminated area and replace HEPA filter On Off Low battery stop work immedi...

Page 22: ...hown at Figure 19 Figure 21 Do not turn the respirator upside down and fill any area or cavity with liquids For respirators with contamination ensure that the face shield is down and respirator is upright Clean using a clean cloth with a mild solution of a household liquid soap and water For ingrained dirt on the outside of the respirator excluding visor a nailbrush or ultrasonic brush may be used...

Page 23: ...23 SERVICING AIRPRO MAX Air outlet cleaning plug Air inlet cleaning plug Battery cavity cleaning plug Figure 19 Figure 20 Figure 21 ...

Page 24: ...al Detach press fastener from face seal and remove elastic from around headband left and right Detach press fasteners from face shield frame left and right Remove an old face seal by pulling the rubber seal out of the face shield channel Fit the new face seal by attaching the press fastener to the mating press fastener on the face shield frame Ensure pull tab is on the outside of the face seal Sta...

Page 25: ...ing the elastic around the headband left and right NOTE Ensure that the ribbed edge strip remains fully inserted into the face shield frame channel Face shield replacement Replace an old or damaged face shield as shown in Figure 24 Figure 28 Face shields should be stored out of direct sunlight and replaced at least every 5 years or according to local regulations whichever is soonest Turn the respi...

Page 26: ...into the slot to disengage the clips from both sides of the face shield as shown Figure 25 Release the face shield retainer clips from each side of the frame Figure 26 Remove clips from both sides of the face shield frame as shown Figure 27 Figure 25 Figure 26 Figure 27 ...

Page 27: ...d and may no longer provide its intended impact and penetration resistance When subjected to an impact return the complete respirator to a Service Centre for assessment The respirator should be stored out of direct sunlight and the helmet shell should be replaced every 5 years Head band assembly WARNING The headband concussion strap Hard hat only fixings and mounting points form part of the struct...

Page 28: ... remove from headband Wrap new crown pad around crown section of headband and secure press fasteners Ensure the perforated side of the crown pad is facing the user s skin Note To assist with changing the crown pad it may be necessary to remove the headband Follow steps 1 and 2 in the section Crown strap adjustment on page 17 18 to remove the headband from the respirator frame if required Nape pad ...

Page 29: ...ative to the infill Remove the brow infill by turning respirator upside down to gain access to the headband Then push on the infill between the headband and the frame Figure 31 The infill is retained with low tack adhesive strips To fit the new infill first turn the respirator upside down to gain access to the headband Figure 32 Ensure correct orientation of the infill prior to fitting Figure 31 F...

Page 30: ...e concussion straps Figure 33 Push the infill in between the headband and the frame ensuring the infill is pushed up to the edge of the headband and it sits onto the frame It may be necessary to pull the headband away slightly from the frame to correctly position the infill The low tack adhesive strips will hold the infill in position Figure 34 Figure 34 Figure 33 ...

Page 31: ...must be replaced Install a new HEPA filter as shown in Figure 35 Figure 39 and Figure 7 on page 15 Remove the respirator Turn off the respirator and open the filter cover by releasing the latches on both sides of the respirator as shown in Figure 35 Figure 36 Remove filter cover Figure 37 Remove contaminated HEPA filter odour filter pre filter and hood anti recirculation gasket as applicable Dispo...

Page 32: ...fitted correctly into a filter cover housing with filter label facing upwards as fitted to the respirator Figure 39 If pre filters are to be used these must be placed in the filter housing before the HEPA filter is fitted as shown on pages 15 16 Fit new HEPA filter before refitting the filter cover into its original position on the respirator Figure 38 Figure 39 ...

Page 33: ...will help save valuable resources and prevent any potential negative effects on human health and the environment which could otherwise arise from inappropriate waste handling Please contact your local authority for further details of your nearest designated collection point Penalties may be applicable for incorrect disposal of this product in accordance with your national legislation Alternatively...

Page 34: ...and Ratchet damaged Replace headband Battery charger does not switch on or charge the battery Mains electrical supply not active Check mains electrical supply Fuse in plug blown if applicable Replace fuse Vehicle site power supply not active Check vehicle site power supply Fuse in 12V plug broken Replace fuse Battery damaged Replace battery Table 7 STORAGE excluding battery The respirator should b...

Page 35: ... Range Use 5 C to 40 C Storage 20 C to 50 C Power supply WARNING General precautions for using Lithium Ion batteries apply Battery Pack Single cell Lithium Ion battery Capacity nominal 3500mAh discharge at 0 2C Nominal Voltage 3 6V 5 Standard Charge Voltage 4 2V 1 Ambient temperature 5 C 40 C charge 20 60 C discharge 20 30 C storage max 1 year Standards UN 3480 CE Battery life Respirator is suppli...

Page 36: ...on IP41 Filters TH3P R SL For use against solid and liquid aerosols R Reusable SL Solid Liquid Aerosols AIRPRO MAX DECONTAMINATION RETURN PROCEDURE WARNING Never use pressurised air on any part of the respirator Please contact Customer Services to confirm decontamination and return procedures Trend Machinery Cutting Tools Ltd Odhams Trading Estate St Albans Road Watford WD24 7TR England Tel 0044 0...

Page 37: ...37 SPARE PARTS AIRPRO MAX SPARE PARTS ...

Page 38: ...PM 5 UK Protective Carrier Bag Spare AIR PM 8 Table 8 ACCESSORIES Description Type Part Number Odour pre filter Accessory AIR PM 5 Pre filter Accessory AIR PM 2 Tear off visor protective film x 10 Accessory AIR PM 3 Disposable wipes PUREWIPE Accessory WP AIR PM 13 Ear defender infills Accessory WP AIR PM 20 Ear defenders SNR 30 Accessory AIR P 6A 12V power cable Accessory AIR PM 7 COSHH data sheet...

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TREND AIRPRO MAX, User Instructions

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