Transpak Atlantis TP-701 Page 1 Technical Questions And Answers Download | Manualshive

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last updated; August 19, 2008

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Copyright 2003-2008 © Transpak Equipment Corp. All rights reserved.

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Summary of Contents for Atlantis TP-701

Page 1: ...last updated August 19 2008 Copyright 2003 2008 Transpak Equipment Corp All rights reserved ...

Page 2: ...ox lead to short feed problem 8 V Strap doesn t join after strapping 10 VI Insufficient strapping tension 13 VII Four corners of Bandway Group doesn t move at the same time 15 VIII After strapping PP strap doesn t get cut completely 16 IX Machine stops during strapping and the green light of the Start Switch T6 6 10301 keeps flashing 16 X Strap get sealed but doesn t do reversing or incomplete rev...

Page 3: ...pply T7 6 11320 is broken so the machine doesn t work 5 Check the front door is closed The 3rd LED from bottom in the upper left corner on PCB will be on if the door is closed If the light is off the X9 Wire Ass y may be loose broken or the Interlock Safety Switch may be broken TK 035 6 Check if the wire connected to Start Switch T6 6 10301 or Foot Selector Switch T6 6 10421 are loose torn or brok...

Page 4: ...connect to Heater T5 1 12320 at terminal T5 1 12451 is loose or in bad connection 3 Heater T5 1 12320 is broken please replace a new one Be careful about the wires of sensor It can t be changed see the picture below sensor 12 is positive and 11 is negative The voltage of the sensor is around 12 5 18 mV when the temperature is ready for the machine to work 4 Ready Lamp is broken machine still can s...

Page 5: ...ck inside the Arch see draw 4 3 Not enough pressure from M2 to feed the strap so the strap can t reach the sealing point Please refer to manual part I P21 how to adjust the pressure between the feed wheels of M2 4 Insufficient strap in accumulator strap can t reach the sealing point or excessive strap jammed strap in accumulator make strap get bend lead to hard feed Please refer to Q A Question 5 ...

Page 6: ... too big so SQ1 is not able to sense If so please turn on Power Switch and open the front and back roller table Verify whether machine is already at the machinery home position if not you could use your hands to turn the handle T7 1 11240 on the left hand side of M1 to help the machine go back to the machinery home position Use one piece of 10 cm long strap to push the switch lever T7 1 10550 unde...

Page 7: ... PCB receive the signal from SQ1 11 Separator T7 1 10263 is too inward when it s at home position Separator should be at the same level with the backside of the Left Guide and Right Guide T7 1 10273 T7 1 10281 and causes failed strapping feeding Please check if Upper Guide can move frontward and backward when it s at home position If so please refer to manual Part II P2 and adjust 54 HBS0816N scre...

Page 8: ...1910zz Bearings but make sure that they are not completely touched This drawing shows the position of Upper Guide T7 1 24110 Guide Wheel T7 1 23110 and BR1910zz Bearings 13 The width of the strap doesn t match the Right Strap Guide Please refer to manual Part 1 P20 How to Adjust the Right Strap Guide After Changing to a Different Strap Width 14 The Pin T7 2 10210 in Bandway is too close to the Arc...

Page 9: ...enough pressure please increase the pressure 2 1 Adjust the Spring T7 1 20120 to increase the pressure 2 2 Please check if the Spring T7 1 20120 is over stretched If so please replace with a new one 2 3 Assistant Roller T7 3 20160 or T7 3 20162 is worn or too much dust on it and reduce pressure 3 Unsmooth of Balance Bar T7 3 10140 or T7 3 10141 may cause poor strap accumulation may conflict with A...

Page 10: ...n SQ4 Sensor Lever T7 3 10200 or Weighted Lever T7 3 30170 is loose Or SQ4 is broken or the screw to fix SQ4 is loose will make SQ4 malfunction 5 Brake for reel T7 4 20170 is broken or the Connector is loose or the strap is stuck so the reel can t release the strap SQ4 HSS0405N T7 3 10200 Connector ...

Page 11: ...adjustment d 3 3 The width of the strap doesn t match the Right Strap Guide Please refer to manual Part 1 P52 How to Adjust the Right Strap Guide After Changing to a Different Strap Width 4 Temperature of Heater Tongue T7 1 12111 is set too high or too low Strap won t have enough time to cooling if temperature is too high whereas the strap won t melt if temperature is too low Please adjust the kno...

Page 12: ... 1 12121 is close to Heater Arm T7 1 12430 and will not move Make sure that both sides of Heater tongue T7 1 12111 do not have any impacts with Heater Bracket T7 1 12121 Heater tongue has no impacts with the heater bracket Tighten the Screw T7 1 12291 of Heater Tongue and then unscrew it back 90 Tighten HN06S on the right hand side but leave HN06S on the left hand side hand tied Check if Heater To...

Page 13: ...T7 1 14110 Then tighten HBS0520S and HBS0516S of Heater Bracket T7 1 12121 Adjust Screw HSS0516S to make it slightly touch the Heater Tongue T7 1 12111 and then unscrew it back 45 Lock HSS0516S into place with HN05S Rotate M1 motor Handle T7 1 11240 backwards until Press Bar T7 1 14110 releases the Heater Tongue T7 1 12111 Adjust Bracket T7 1 12160 until it is very close to Heater Tongue surface b...

Page 14: ...10141 VI Insufficient strapping tension 1 The tension is set to low mode in operation panel so machine doesn t have high tension second tension 2 Check if the lowest LED in upper left corner on PCB is on If the light is off the switch for tension may be broken or the X9 Wire Ass y T7 6 10460 may be loose bad connected 3 Failed strap reversing causes poor tensioning Please refer to Q A Question X 4...

Page 15: ...or tensioning Please turn the Nut T7 1 22420 clockwise to increase the pressure See the picture below 8 Strap slips due to worn out of Rear Bar T7 1 13110 or Front Bat T7 1 15110 Please replace the worn out parts 9 If strapping is still not tight enough even when the knob for tension is turned to highest tension please have clockwise turn a bit to the VR2 on PCB inside the control box See the pict...

Page 16: ...on the Bearings BR608ZZ of the Brackets T7 2 20180 in the corner of Bandway should touch the Left Bar T7 2 10240 or Right Bar T7 2 10250 at the same time Loosen the screws HBS0612N to adjust 2 Too much debris or bad lubrication on the 4 shafts T7 2 20160 in Bandway Group may cause unsmooth movement of Bandway Please clean and lubricate again 3 The Pin T7 2 10210 in Bandway is stuck with Chute T7 2...

Page 17: ...ng or replace a new one 3 Front Bar T7 1 15002 is worn Please replace a new Front Bar IX Machine stops during strapping and the green light of the Start Switch T6 6 10301 keeps flashing 1 M1 system is out of order quick flash ON OFF 0 5 sec each 1 1 Please check if SQ2 T7 1 10730 or SQ3 T7 1 10750 is loose torn or broken the second LED LS2 or LS3 upper left corner of PCB inside control box should ...

Page 18: ...rake get stuck or M1 malfunction makes M1 not able to turn 1 4 The movement is stuck due to the abrasion of the plunger T7 1 13120 of Rear Bar Press Bar or Front Bar is abrasion 1 5 Auto Voltage Regulator T7 6 10160 is broken and causes motor has no power to run T7 1 11281 T7 1 11270 Gap 0 15 0 25mm T7 1 13120 T7 6 10160 ...

Page 19: ...ken or connector is not well connected so the strap feeding time exceeds the protective setting approx 10sec 2 6 If above are all ok please replace with a new PCB T7 6 10140 T7 6 10141 X Strap get sealed but doesn t do reversing or incomplete reversing when strapping 1 Too much feeding pressure causes strap jammed lead to difficult to or can not do strap reversing Please refer to manual part I P 2...

Page 20: ... 23131 is broken or connector X2 is not well connected or torn 4 The Bearing BR608ZZ of the Brackets T7 2 20180 in the corner of Bandway doesn t touch the Left Bar T7 2 10240 or Right Bar T7 2 10250 so the Bandway doesn t open enough to reverse the strap Loose the screw HBS0612N or Readjust brackets T7 2 10290 let the Bearing touch Left and Right Bar T7 2 20180 T7 2 20250 BR608ZZ HBS0612N T7 2 102...

Page 21: ...either be sent thru to Feeding Motor Ass y M2 or be hold by Movable Strap Guide Please according to the indicated sticker and insert the strap to the second arrow sticker 2 The Accumulator Main Roller doesn t get enough pressure Adjust the Pool Tension Spring T7 1 20120 to increase the pressure Or the Assistant Roller T7 3 20160 is worn or get too much dust cause lack of strength so the strap can ...

Page 22: ...nection check if the 5th LED LS5 from bottom on upper left corner on PCB LED is on LED is on when SQ5 is trigged 5 Problems with Start Switch T6 6 10301 please refer to Q A Question I 5 6 M5 motor T6 1 61210 is broken or poor connection makes Balance Bar T7 3 10140 T7 3 10141 not able to move LS4 LS5 T6 1 61210 ...

Page 23: ...tor Box Cover T7 3 10110 so the Balance Bar T7 3 10140 doesn t work 8 M4 Motor T7 3 20211 is broken or poor connected 9 The Pin T7 2 10210 in Bandway is too close to the Arch so the strap hit the Pin when doing feeding Adjust the Pin to about 15mm from the Arch T7 3 10140 T7 3 10110 HSS0506N T7 3 10160 T7 3 20211 Connector 15mm T7 5 10610 T7 2 10210 ...

Page 24: ...or doesn t work 11 Problems with strap feeding please refer to Q A Question 3 12 Please replace with new PCB T7 6 10140 T7 6 10141 if above are ok XII Press bar s movement is unsmooth 1 check if the air pressure is enough 2 check if there s too much dust or debris on the Track T7 8 10511 and affect the movement of the press bar T7 8 10511 Press bar ...

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