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Neptune 6500

16

CHAPTER 5: CALIBRATION

5.1

CALIBRATION OVERVIEW

The indicator is calibrated by following the procedures embedded in F16 (Zero) and F17
(Span) of the Setup Menu. Each procedure enters a value into the indicator's non-volatile
memory - F16 the zero value (deadweight) and F17 the span value (test weight). The
minimum test weight that can be used is 1% of full-scale capacity. After the two calibration
procedures are executed successfully, you should record both calibration values in Table
6-1 using the F18 View procedure.

In the unlikely event that either value is lost while in the field, the setup menu makes
provisions for re-entering these values via F19 and F20, thus eliminating the need for re-
calibration with test weights.

NOTE: This chapter assumes that the indicator is in Setup (

F

) Menu mode. If the indicator

is not in Setup Menu mode, refer to Chapter 3 for instructions.

5.2

ZERO CALIBRATION (F16)

1.

While in the Setup mode, scroll to "F 16", then scroll down once using the DOWN
ARROW (2) 
key to enter zero calibration menu. The display will momentarily show "C
0
" followed by a value. This value is the internal A/D count and can prove useful when
trying to troubleshoot setup problems. Record this value where you can find it again.

2.

After making sure that there is no weight on the platform, press the ZERO key to zero
out the displayed value.

3.

Press the SET key to save the zero point value. The display will show

SAVE

then

EndC0" momentarily, then revert back up to F16. At this time, proceed to the F17

span calibration to complete indicator calibration.

5.3

SPAN CALIBRATION (F17)

1.

While in the Setup mode, scroll to "F 17", then scroll down once using the DOWN
ARROW (2) 
key to enter span calibration menu.

2.

The display will momentarily show "C 1" for the span calibration, followed by a value
with one flashing digit. This value will be zero with the Decimal Point parameter
selected in F10. Place the test weight on the scale platform.

3.

Use the four directional keys (shown in Figure 6-1 below) to adjust the displayed value
to the actual test weight value. Increase the flashing digit by pressing the UP ARROW
(1) 
key. Decrease the flashing digit by pressing the DOWN ARROW (2) key. Pressing
the LEFT ARROW (4) key or the RIGHT ARROW (5) key will change the position of
the flashing digit.

4. Place the test weight on the scale and press the SET key.

5. If the calibration was successful, the display will show SAVE, then "EndC1"

momentarily. You can now end the calibration process or proceed through a three point
calibration.

For three point calibration - the scale will momentarily show "C 2". See steps 3, 4 and

5. The scale displays C 3. See steps 3, 4 and 5.

To end as a single point calibration, press the SET key at C 2 and again at C 3. The

scale returns to F17.

Summary of Contents for Neptune-6500 Series

Page 1: ...ion Manual Revision 2 6 8 6 03 2003 Transcell Technology Inc Contents subject to change without notice Transcell Technology Inc 975 Deerfield Parkway Buffalo Grove IL 60089 Tel 847 419 9180 Fax 847 41...

Page 2: ...ainst harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance w...

Page 3: ...n Item 12 3 3 2 Taring an Item of Unknown Weight 12 3 3 3 Taring an Item of Known Weight 12 3 3 4 Clearing a Tare 12 3 3 5 Entering a min and max value 12 Chapter 4 Advanced Features and Operation 13...

Page 4: ...Board 7 2 2 Load cell connections 7 2 3 Pin assignments for load cell 7 3 1 NEPTUNE 6500 Keyboard Detail 9 3 2 Display detail 11 LIST OF TABLES 1 1 NEPTUNE 6500 Series Product Matrix 5 2 1 Keypad fun...

Page 5: ...k to individual ID recall The NEPTUNE 6500 also features a simple programmable print format Utilizing 3 5volt TTL outputs you can readily send out check weight results to a PC or control other externa...

Page 6: ...scale in an area with vibrating equipment Step 2 If applicable install the serial printer to the COM1 serial port Connect the printer to the COM1 port using the optional serial cable See Appendix B fo...

Page 7: ...he Load Cell Terminal Color Wire Name RED Excitation BLK Excitation GRN Signal WHT Signal Figure 2 2 Color Codes for Shielded Load Cell Cable 1 If you do not wish to use the shielded load cell cable y...

Page 8: ...2 port designed for connection to either a PC or a serial printer COM2 is a 5 volt TTL port for connection to external relays Figure 2 1 shows the serial port connections to the main board 2 3 CONNECT...

Page 9: ...t areas 3 1 1 LIGHT EMITTING DIODE DISPLAY LED Figure below shows the display detail of the NEPTUNE 6500 Series As shown in Figure the scale displays weight information as well as UNDER TARGET OVER Ba...

Page 10: ...ters 3 SET The numeral Three key has three functions first it can be used to enter in the value of 3 when entering in a known Tare or Over Under Target value Secondly the SET text on this key acts a a...

Page 11: ...ision of the acquired zero UNDER The amber LED segments above the UNDER insignia indicate an underweight condition in the check weighing mode TARGET The green LED segments above the TARGET insignia in...

Page 12: ...y 3 3 3 TARING AN ITEM OF KNOWN WEIGHT If the weight of the container or object is known you may enter this weight via the keyboard This value must be rounded to the nearest scale division For example...

Page 13: ...the MIN key Enter the single target value The under lights are on when the weight is less than the min value the target accept lights are on when the weight is equal to the target value and the over l...

Page 14: ...le storing information and then displays the number of records stored If you make any key in errors press the TARGET key to back up one character To return to weighing only mode press and hold the 0 C...

Page 15: ...three annunciators on the front display to indicate UNDER ACCEPT or OVER If you want to use an external device to signal the check weigh condition use the external TTL outputs The same condition that...

Page 16: ...no weight on the platform press the ZERO key to zero out the displayed value 3 Press the SET key to save the zero point value The display will show SAVE then EndC0 momentarily then revert back up to...

Page 17: ...iew calibration menu 2 The display will momentarily show CAL 0 followed by a value This value is the zero calibration value and should be recorded in the table below 3 Press DOWN ARROW 2 again Scale w...

Page 18: ...tup mode scroll to F 20 then scroll down once using the DOWN ARROW key 2 The display will momentarily show ET C1 followed by the right digit flashing Use the numeric keyboard to adjust the displayed v...

Page 19: ...menu follows the F menu Press the right arrow key to step through all the F parameters to get to the A menu 5 After completing changes in the setup menu slide the switch to its original position this...

Page 20: ...kg F12 N A F11 N A F14 N A F13 N A F15 N A F17 Span Calib F16 Zero Calib F19 Key in Zero F18 Cal SpanView F21 Fac Dflt F20 Key in Span F22 N A F23 Scale Cap 1 2 5 0 0 0 0 00 0 000 0 0000 1000 D 1500...

Page 21: ...r must be in standstill to zero the scale 100 1 9 F5 Motion Band Sets the level at which motion is detected by comparing the present display update with the previous one If motion is not detected for...

Page 22: ...he values displayed in this function are valid only after Calibration F16 F17 has been successfully completed Use the down arrow key to begin the procedure Press down arrow key to begin sequence F19 K...

Page 23: ...Entry A9 Time Format A10 Date Entry A11 Date format A15 Print Item ID List A14 Delete ID List A13 Set Com Port A12 N A A21 Print ID A20 Print T D A19 Print Net A18 Print Tare A17 Print Gross A16 Set C...

Page 24: ...begin Use numeric keypad to enter Press ENT to save Down arrow key to begin A8 Time Entry Actuates the function that allows entry of the current time Use the left or right arrow keys to select the di...

Page 25: ...value 0 0 Disable 1 Text Only 2 Text Bar code A18 Print Tare Allows operator to print the TARE value 0 0 Disable 1 Text Only 2 Text Bar code A19 Print Net Allows operator to print the NET weight valu...

Page 26: ...Neptune 6500 10 VDC 4 x 350W load cells SERIAL COMMUNICATIONS Serial Port Full Duplex 1200 2400 4800 9600 Baud 8 data bits no parity 1 stop bit 7 data bits odd parity 1 stop bit 7 data bits even parit...

Page 27: ...erface to a PC Figure B 2 shows the serial data format for the Demand Mode INDICATOR PC 2 RXD RXD 2 TXD 3 S GND 5 3 TXD 5 S GND 6 DSR 4 DTR 8 CTS DSUB9 DSUB9 FIGURE B 1 Cable Diagram for Indicator to...

Page 28: ...verload The indicator will also not respond if it displaying a negative gross value C This command is sent to the indicator to toggle among the configured units B 1 2 PRINT TICKET MODE For printers wi...

Page 29: ...dating The transmission occurs at the end of each display update Figure B 5 shows the serial data format for Continuous Mode STX POL xxxxx xx L K G N STAT CR LF Polarity SP Positive Negative Weight Da...

Page 30: ...confined to repair replacement or credit of equipment of parts The warranty does not extend coverage to labor material freight or service charges involved in removal shipping or reinstallation of equ...

Page 31: ...Neptune 6500 31...

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