Trane RTAF-SVX001K-EN Manual Download Page 36

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Installation Mechanical

RTAF-SVX001K-EN

Free-Cooling Unit with Ethylene Glycol, With Turbulators

Figure 22.

Evaporator water pressure drop, 35% ethylene glycol, free-cooling on —
115 to 250 tons, 2-pass with turbulators

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Flow (GPM)

115

130

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215

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250

Figure 23.

Evaporator water pressure drop, 35% ethylene glycol, free-cooling on —
280 to 500 tons, 1-pass with turbulators

100

120

140

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180

200

220

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600

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)

Flow (GPM)

280

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500

Summary of Contents for RTAF-SVX001K-EN

Page 1: ...ficiency operation SAFETY WARNING Only qualified personnel should install and service the equipment The installation starting up and servicing of heating ventilating and air conditioning equipment can be hazardous and requires specific knowledge and training Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equip...

Page 2: ...hazardous situation which if not avoided could result in minor or moderate injury It could also be used to alert against unsafe practices NOTICE Indicates a situation that could result in equipment or property damage only accidents WARNING Proper Field Wiring and Grounding Required Failure to follow code could result in death or serious injury All field wiring MUST be performed by qualified person...

Page 3: ...iversity Phone 855 803 3563 Email traneuniversity trane com Revision History Updated the controller UC800 to Symbio 800 Updated the General Data tables in General Information chapter Updated Installation Mechanical chapter Updated the Installation Electrical chapter Updated the Operating Principle chapter Updated the Controls chapter Updated the Start Up and Shutdown chapter WARNING Follow EHS Pol...

Page 4: ...Unit Isolation and Leveling 21 Chilled Water Piping Recommendations 28 Water Treatment 28 Units with Free Cooling Option 28 Drainage 28 Evaporator Piping 28 Waterbox Configurations 28 General Piping Information 29 Evaporator Piping Components 29 Entering Chilled Water Piping 30 Leaving Chilled Water Piping 30 Waterbox Drains and Vents 30 Pressure Gauges 30 Pressure Relief Valves 30 Evaporator Flow...

Page 5: ...xtended Shutdown 59 Sequence of Operation 60 Software Operation Overview 60 Timelines 60 Power Up Diagram 61 Power Up to Starting 62 Stopped to Starting 63 Running Lead Compr Circuit Start Run 64 Running Lag Compr Circuit Start Run 65 Satisfied Setpoint 66 Unloading Unstaging 67 Normal Shutdown to Stopped or Run Inhibit 68 Immediate Shutdown to Stopped or Run In hibit 69 Ice Making Running to Ice ...

Page 6: ...el Number Coding System Model numbers are composed of numbers and letters that represent features of the equipment Shown below is a sample of typical unit model number An example of a typical unit model number M N is RTAF 130E UA0V XUA2 N21X 1NXN CVSC AXXX XPAX 1XXX X Each position or group of positions in the model number is used to represent a feature Unit model number digits are selected and as...

Page 7: ... Fluid 15 cm s 2 Factory Installed Water 35 cm s 3 Factory Installed Water 45 cm s Digit 22 Insulation N Factory Insulation All Cold Parts 0 75 H Evaporator only Insulation for High Humidity Low Evap Temp Note Digit 22 selection H is special order only Digit 23 Unit Application X Standard Ambient 14 to 115 F 10 to 46 C L Low Ambient 4 to 115 F 20 to 46 C H High Ambient 14 to 130 F 10 to 54 4 C W W...

Page 8: ...Economizer Port 140 Vi 3 57 Digit 6 Frame Size L L Frame M M Frame N N Frame Digit 7 Compressor Capacity 1 GP2 Smaller Capacity minor 2 GP2 Larger Capacity major 3 GP2 Smaller capacity minor 4 GP2 Larger capacity major 5 GP2 5 Smaller capacity minor 6 GP2 5 Larger capacity major Digit 8 Motor Voltage D 380 60 3 H 575 60 3 T 400 460 50 60 3 used for 380 50 3 K 460 60 3 N6 only Digit 9 Internal Reli...

Page 9: ...ssories and Loose Parts Check all the accessories and loose parts that are shipped with the unit against the shipping list Included in these items will be the water vessel drain plugs rigging and electrical diagrams service literature which are placed inside the control panel and or starter panel for shipment If optional elastomeric isolators are ordered with the unit model number digit 37 1 they ...

Page 10: ...310T 350T 390T CONTROL PANEL 1 CONTROL PANEL 2 3M11 3M12 3M13 3M14 3M15 3M16 3M17 3M18 3M19 3M20 3M21 3M22 3M23 3M24 4M15 4M16 4M13 4M14 4M11 4M12 280T CONTROL PANEL 1 CONTROL PANEL 2 3M11 3M12 3M13 3M14 3M15 3M16 3M17 3M18 3M19 3M20 3M21 3M22 4M15 4M16 4M13 4M14 4M11 4M12 410T CONTROL PANEL 1 CONTROL PANEL 2 3M11 3M12 3M13 3M14 3M15 3M16 3M17 3M18 3M19 3M20 3M21 3M22 4M21 4M22 4M19 4M20 4M17 4M18...

Page 11: ... 0 37 0 37 0 37 0 37 0 37 0 37 0 mm 941 941 941 941 941 941 941 Condenser Fans Quantity ckt 1 ckt 2 5 5 5 5 6 6 6 6 6 6 7 7 7 7 Diameter in 29 29 29 29 29 29 29 mm 736 6 736 6 736 6 736 6 736 6 736 6 736 6 Nominal speed rpm 855 855 855 855 855 960 960 Airflow cfm 9760 9760 9760 9760 9760 11 000 11 000 Airflow with Free Cooling Coil cfm 8338 8338 8338 8338 8338 9567 9567 m3 s 4 6 4 6 4 6 4 6 4 6 5 ...

Page 12: ... 29 29 29 29 29 29 mm 736 6 736 6 736 6 736 6 736 6 736 6 736 6 736 6 Nominal Speed rpm 960 960 960 960 960 960 960 960 Airflow cfm 11 000 11 000 11 000 11 000 11 000 11 000 11 000 11 000 Airflow w Free Cooling Coil c cfm 9567 9567 9567 9567 9567 9567 9567 9567 m3 sec 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 Ambient Temperature Range Standard Ambient F C 14 to 115 10 to 46 Low Ambient F C 4 to 115 20 to 46...

Page 13: ...dequate protection during product usage Table 3 Free cooling system glycol volume Unit Size Total Glycol Volume tons gal L 115 59 25 224 27 130 59 25 224 27 150 75 36 285 26 170 75 36 285 26 180 75 36 285 26 200 89 97 340 59 215 89 97 340 59 230 89 97 340 59 250 89 97 340 59 280 201 53 762 89 310 211 97 802 38 350 211 97 802 38 410 247 12 935 44 450 282 27 1068 50 500 282 27 1068 50 NOTICE Equipme...

Page 14: ...shipment Do not remove damaged material from the receiving location Take photos of the damage if possible The owner must provide reasonable evidence that the damage did not occur after delivery Notify the carrier s terminal of the damage immediately by phone and by mail Request an immediate joint inspection of the damage with the carrier and the consignee Notify the Trane sales representative and ...

Page 15: ...ing Option relays and wiring Water piping Flow switch Taps for thermometers and gauges Thermometers Water flow pressure gauges Isolation and balancing valves in water piping Vents and drain Waterside pressure relief valves Water strainer Insulation Insulation Insulation Water Piping Connection Components Grooved pipe Flange kit optional Other Materials R 134a or R 513A refrigerant Dry nitrogen opt...

Page 16: ...le on this side of the unit coil replacement should be performed through top of unit 4 A full 36 914 mm clearance is required in front of the control panels Must be measured from front of panel not end of unit base 5 Clearances shown are sufficient for tube pull Unit Dimensions See unit submittals for specific unit dimensions and water connection locations Figure 4 RTAF service clearances NO OBSTR...

Page 17: ... 17367 7878 18457 8372 18581 8428 350 18177 8245 18375 8335 18988 8613 19125 8675 390 18177 8245 18375 8335 n a 410 21199 9616 21411 9712 22736 10313 22895 10385 450 23569 10691 23794 10793 24403 11069 24575 11147 500 23669 10736 23907 10844 25232 11445 25406 11524 520 23669 10736 23907 10844 n a a Model number digit 8 C D or E b Model number digit 8 F Table 6 Weights base units with free cooling ...

Page 18: ...5V Units b Shipping Weight Operating Weight Shipping Weight Operating Weight lb kg lb kg lb kg lb kg Table 7 Weights options Unit Size tons Windload Option a Louver Option b Single Point Power Option c lb kg lb kg lb kg 115 394 179 428 194 130 394 179 428 194 150 394 179 489 222 170 410 186 489 222 180 410 186 489 222 200 410 186 550 249 215 426 193 550 249 230 426 193 550 249 250 426 193 550 249 ...

Page 19: ... In all cases local codes which require additional clearances will take precedence over these recommendations For close spacing information see RLC PRB037 EN Lifting and Moving Instructions WARNING Heavy Objects Failure to follow instructions below could result in unit dropping which could result in death or serious injury and equipment or property only damage Ensure that all the lifting equipment...

Page 20: ...ith Free Cooling Option 108 2743mm Figure 7 Lifting configuration 8 point Spreader Bar Qty 2 nits without Free Cooling Option 96 2438mm Units with Free Cooling Option 108 2743mm Lifting Location 1 Lifting location 2 located on other side of unit Lifting Location 3 Lifting location 4 located on other side of unit Lifting Location 5 Lifting location 6 located on other side of unit Lifting Location 7...

Page 21: ...shims as necessary to level the unit Elastomeric Isolators Note See unit submittal or Table 12 p 23 thru Table 16 p 27 for point weights isolator location and isolator selections 1 Secure the isolators to the mounting surface using the mounting slots in the isolator base plate Do not fully tighten the isolator mounting bolts at this time 2 Align the mounting holes in the base of the unit with the ...

Page 22: ...129 1 239 3 239 3 402 6 402 6 512 8 512 8 450 60 2 40 1 142 1 129 1 223 6 239 3 334 6 323 9 442 0 445 8 540 4 548 1 500 520 60 2 40 1 142 1 129 1 223 6 239 3 334 6 323 9 442 0 445 8 540 4 548 1 a Dimensions are referenced from end of the unit on the circuit 1 control panel side not including control panel itself Table 11 Isolator locations SI units mm a Unit Size tons Location 1 2 3 4 5 6 7 8 9 10...

Page 23: ...2094 1941 2698 1894 2635 450 2041 1995 2079 2036 1588 2087 1626 2126 1664 2183 1698 2230 500 520 1921 2171 1912 2161 1903 2149 1891 2140 1880 2127 1869 2116 575V Units b 115 1579 1539 1614 1575 1105 1078 130 1601 1559 1634 1594 1118 1092 150 2298 2249 1672 1634 1083 1059 170 2309 2260 1678 1641 1085 1061 180 2333 2366 1705 1729 1109 1125 200 2241 2126 1678 1592 1118 1061 818 776 215 2269 2225 1702...

Page 24: ...3 1895 2393 350 2100 2594 2081 2568 2062 2543 2049 2526 2030 2501 410 2113 2584 2112 2583 2110 2581 2108 2579 2106 2577 450 2087 2969 2064 2936 2042 2896 2011 2868 1982 2820 1954 2783 500 2192 2992 2172 2963 2153 2928 2126 2903 2100 2862 2076 2829 575V Units b 115 1596 1997 1592 1993 1587 1490 130 1618 2022 1612 2013 1603 1501 150 2447 2818 1845 2123 1391 1598 170 2458 2829 1852 2130 1393 1603 180...

Page 25: ...802 410 955 993 934 971 912 950 881 1224 859 1195 450 926 905 943 924 720 947 738 965 755 990 770 1012 500 520 871 985 867 980 863 975 858 971 853 965 848 960 575V units b 115 716 698 732 714 501 489 130 726 707 741 723 507 495 150 1042 1020 758 741 491 480 170 1047 1025 761 744 492 481 180 1058 1073 773 784 503 510 200 1016 964 761 722 507 481 371 352 215 1029 1009 772 756 514 504 377 369 230 114...

Page 26: ...9 883 1117 859 1086 350 952 1176 944 1165 935 1154 930 1146 921 1134 410 958 1172 958 1171 957 1171 956 1170 955 1169 450 946 1347 936 1332 926 1314 912 1301 899 1279 887 1262 500 994 1357 985 1344 976 1328 964 1317 953 1298 942 1283 575V Units b 115 724 906 722 904 720 676 130 734 917 731 913 727 681 150 1110 1278 837 963 631 725 170 1115 1283 840 966 632 727 180 1128 1331 851 1004 642 757 200 91...

Page 27: ... Lime 63 Lime 63 500 520 Lime 63 Lime 63 Lime 63 Lime 63 Lime 63 Lime 63 Lime 63 Lime 63 Lime 63 Lime 63 Lime 63 Lime 63 Units With Free Cooling Option 115 Lime 63 Lime 63 Lime 63 Lime 63 Red 62 Red 62 130 Lime 63 Lime 63 Lime 63 Lime 63 Red 62 Red 62 150 Char 64 Char 64 Lime 63 Lime 63 Red 62 Red 62 170 Char 64 Char 64 Lime 63 Lime 63 Red 62 Red 62 180 Char 64 Char 64 Lime 63 Lime 63 Red 62 Red 6...

Page 28: ... to determine what water treatment if any is required Trane assumes no responsibility for equipment failures which result from untreated or improperly treated water or saline or brackish water NOTICE Equipment Damage If using any commercial flushing cleaning solution construct a temporary bypass around the unit to prevent damage to internal components of the evaporator condenser Trane assumes no r...

Page 29: ...e When free cooling option is selected waterside working pressure is 90 psig A pipe strainer must be installed in the entering water line Failure to do so can allow waterborne debris to enter the evaporator Evaporator Piping Components Piping components include all devices and controls used to provide proper water system operation and unit operating safety A typical RTAF evaporator piping is shown...

Page 30: ... H chiller is equipped with three additional 1 2in NPT drain valves one on each side of the water strainer and one on the lower header A vent bleed valve is located on the upper header Pressure Gauges Install field supplied pressure components as shown in Table 12 p 29 Locate pressure gauges or taps in a straight run of pipe avoid placing them near elbows To read manifold pressure gauges open one ...

Page 31: ...nts must be met Dot must be at a position no greater than 90 off Index Torque must be between 22 ft lb and 74 ft lb A minimum distance of 5x pipe diameter must be maintained between flow switch and any bends valves changes in cross sections etc NOTICE Equipment Damage Incorrect wiring of auxiliary contacts could cause equipment damage See schematics for proper wiring Figure 13 Proper flow switch i...

Page 32: ...700 800 900 1 000 1 100 1 200 Pressure Drop ft H O Water Flow GPM Waterside Pressure Drop 2 Pass Evaporator Water 44 F LWT 250T 270T 230T 215T 200T 180T 170T 150T 130T 115T Figure 15 Evaporator water pressure drop 280 to 520 tons 1 pass without turbulators 0 5 10 15 20 25 30 35 40 45 50 0 200 400 600 800 1000 1200 1400 1600 1800 2000 Pressure Drop ft H O Water Flow GPM 500T 520T 450T 410T 350T 390...

Page 33: ... ft H O Water Flow GPM 250T 270T 230T 215T 200T 180T 170T 150T 130T 115T Waterside Pressure Drop 2 Pass Evaporator with Tubulators Water 44 F LWT Figure 17 Evaporator water pressure drop 280 to 520 tons 1 pass with turbulators 0 8 16 24 32 40 48 56 64 72 80 88 0 200 400 600 800 1000 1200 1400 1600 1800 2000 Pressure Drop ft H O Water Flow GPM 500T 520T 450T 410T 350T 390T 310T 280T Waterside Press...

Page 34: ...ns 2 pass without turbulators 0 20 40 60 80 100 120 140 160 180 200 0 200 400 600 800 1000 1200 Pressure Drop ft H O Flow GPM g p 115 130 150 170 180 200 215 230 250 Figure 19 Evaporator water pressure drop 35 ethylene glycol free cooling on 280 to 500 tons 1 pass without turbulators 0 20 40 60 80 100 120 140 160 180 200 0 200 400 600 800 1000 1200 1400 1600 1800 2000 Pressure Drop ft H O Flow GPM...

Page 35: ...0 10 20 30 40 50 60 70 0 200 400 600 800 1000 1200 Pressure Drop ft H2O Flow GPM g p 115 130 150 170 180 200 215 230 250 Figure 21 Evaporator water pressure drop 35 ethylene glycol free cooling off 280 to 500 tons 1 pass without turbulators 0 10 20 30 40 50 60 70 0 200 400 600 800 1000 1200 1400 1600 1800 2000 Pressure Drop ft H2O Flow GPM 280 310 350 410 450 500 ...

Page 36: ...urbulators 0 20 40 60 80 100 120 140 160 180 200 220 0 200 400 600 800 1000 1200 Pressure Drop ft H2O Flow GPM 115 130 150 170 180 200 215 230 250 Figure 23 Evaporator water pressure drop 35 ethylene glycol free cooling on 280 to 500 tons 1 pass with turbulators 0 20 40 60 80 100 120 140 160 180 200 220 0 200 400 600 800 1000 1200 1400 1600 1800 2000 Pressure Drop ft H2O Flow GPM 280 310 350 410 4...

Page 37: ... 40 50 60 70 80 90 100 0 200 400 600 800 1000 1200 Pressure Drop ft H2O Flow GPM 115 130 150 170 180 200 215 230 250 Figure 25 Evaporator water pressure drop 35 ethylene glycol free cooling off 280 to 500 tons 1 pass with turbulators 0 10 20 30 40 50 60 70 80 90 100 0 200 400 600 800 1000 1200 1400 1600 1800 2000 Pressure Drop ft H2O Flow GPM g p 280 310 350 410 450 500 ...

Page 38: ...urbulators 0 20 40 60 80 100 120 140 160 180 200 220 0 200 400 600 800 1000 1200 Pressure Drop ft H2O Flow GPM g p 115 130 150 170 180 200 215 230 250 Figure 27 Evaporator water pressure drop 35 propylene glycol free cooling on 280 to 500 tons 1 pass without turbulators 0 20 40 60 80 100 120 140 160 180 200 220 0 200 400 600 800 1000 1200 1400 1600 1800 2000 Pressure Drop ft H2O Flow GPM 280 310 3...

Page 39: ...0 10 20 30 40 50 60 70 0 200 400 600 800 1000 1200 Pressure Drop ft H2O Flow GPM g p 115 130 150 170 180 200 215 230 250 Figure 29 Evaporator water pressure drop 35 propylene glycol free cooling off 280 to 500 tons 1 pass without turbulators 0 10 20 30 40 50 60 70 0 200 400 600 800 1000 1200 1400 1600 1800 2000 Pressure Drop ft H2O Flow GPM 280 310 350 410 450 500 ...

Page 40: ... with turbulators 0 30 60 90 120 150 180 210 240 270 0 200 400 600 800 1000 1200 Pressure Drop ft H2O Flow GPM 115 130 150 170 180 200 215 230 250 Figure 31 Evaporator water pressure drop 35 propylene glycol free cooling on 280 to 500 tons 1 pass with turbulators 0 30 60 90 120 150 180 210 240 270 0 200 400 600 800 1000 1200 1400 1600 1800 2000 Pressure Drop ft H2O Flow GPM 280 310 350 410 450 500...

Page 41: ... 40 50 60 70 80 90 100 0 200 400 600 800 1000 1200 Pressure Drop ft H2O Flow GPM g p 115 130 150 170 180 200 215 230 250 Figure 33 Evaporator water pressure drop 35 propylene glycol free cooling off 280 to 500 tons 1 pass with turbulators 0 10 20 30 40 50 60 70 80 90 100 0 200 400 600 800 1000 1200 1400 1600 1800 2000 Pressure Drop ft H2O Flow GPM 280 310 350 410 450 500 ...

Page 42: ...e to the pump and the controller This option will NOT protect the evaporator in the event of a power failure to the chiller unless backup power is supplied to the necessary components When no chiller operation is possible and the pump is already off Symbio 800 pump control for freeze protection will command the pump to turn ON if the respective circuit s LERTC Integral was seen to be 0 for a perio...

Page 43: ...zes 280 to 520 tons Glycol Percentage Solution Freeze Point F Minimum Recommended LERTC F Minimum Recommended LWTC F Glycol Percentage Solution Freeze Point F Minimum Recommended LERTC F Minimum Recommended LWTC F 0 32 0 28 6 35 0 0 32 0 32 0 37 0 2 31 0 27 6 34 0 2 31 0 29 5 36 0 4 29 7 26 3 32 7 4 29 7 28 2 34 7 5 29 0 25 6 32 0 5 29 0 27 5 34 0 6 28 3 24 9 31 3 6 28 3 26 8 33 3 8 26 9 23 5 29 9...

Page 44: ... 0 29 4 10 26 4 24 9 31 4 12 25 1 21 7 28 1 12 25 1 23 6 30 1 14 23 8 20 4 26 8 14 23 8 22 3 28 8 15 23 1 19 7 26 1 15 23 1 21 6 28 1 16 22 4 19 0 25 4 16 22 4 20 9 27 4 18 20 9 17 5 23 9 18 20 9 19 4 25 9 20 19 3 15 9 22 3 20 19 3 17 8 24 3 22 17 6 14 2 20 6 22 17 6 16 1 22 6 24 15 7 12 3 18 7 24 15 7 14 2 20 7 25 14 8 11 4 17 8 25 14 8 13 3 19 8 26 13 8 10 4 16 8 26 13 8 12 3 18 8 28 11 6 8 2 14...

Page 45: ...controlled immersion heaters combined with evaporator pump activation through Symbio 800 Whenever the ambient temperature drops below 32 F the thermostat energizes the heaters and the Symbio 800 activates the pumps If ambient temperatures below 4 F are expected contact your Trane local office WARNING Hazardous Voltage w Capacitors Failure to disconnect power and discharge capacitors before servici...

Page 46: ...nues to draw current even after commanded to have shutdown or Loss of Evaporator Water Flow diagnostic non latching and the unit is in the AUTO mode after initially having proven evaporator water flow Programmable Relays A programmable relay concept provides for enunciation of certain events or states of the chiller selected from a list of likely needs while only using four physical output relays ...

Page 47: ...or is running Circuit 1 Running The output is true whenever any compressor of Circuit 1 is running Circuit 2 Running The output is true whenever any compressor of Circuit 2 is running Ice Building This output is true when Ice Building status is active Maximum Capacity The output is true whenever the unit has reached maximum capacity continuously for the Max Capacity Relay s time The output is fals...

Page 48: ...rature drops below the ice termination setpoint the chiller terminates the Ice Building mode and changes to the Ice Building Complete Mode Tracer TU must also be used to enable or disable Ice Machine Control This setting does not prevent the Tracer from commanding Ice Building mode Upon contact closure the Symbio 800 will initiate an ice building mode in which the unit runs fully loaded at all tim...

Page 49: ... Signal Wiring Details Both the ECWS and EDLS can be connected and setup as either a 2 10 VDC factory default 4 20 mA or resistance input also a form of 4 2OmA as indicated below Depending on the type to be used the Tracer TU Service Tool must be used to configure the LLID and the MP for the proper input type that is being used This is accomplished by a setting change on the Custom Tab of the Conf...

Page 50: ...lies when the chiller is running When the chiller is not running CWS is reset immediately within one minute for Return Reset and at a rate of 1 degree F every 5 minutes for Outdoor Reset The chiller will start at the Differential to Start value above a fully reset CWS or CWS for both Return and Outdoor Reset AFD Drive Trane TR200 drive is an electronic motor controller that converts AC mains input...

Page 51: ...y 2 3 Drive Rdy Rem Ctrl 5 41 0 On Delay Relay 1 1s 5 41 1 On Delay Relay 2 1s 5 42 0 Off Delay Relay 1 1s 5 42 1 Off Delay Relay 2 1s 6 10 Terminal 53 Low Voltage 2V 6 14 Terminal 53 Low Ref Feedb Value 30Hz 6 15 b Terminal 53 High Ref Feedb Value See Table 26 6 50 Terminal 42 Output 133 Motor Cur 4 20mA 14 03 Overmodulation 0 Off 14 10 Mains Failure 4 Kinetic Back up 14 11 Mains Voltage at Mains...

Page 52: ...on system Utilizing LonTalk the BAS allows external setpoint and configuration adjustment and monitoring of status and diagnostics The Symbio 800 utilizes an FTT 10A free topology transceiver which supports non polarity sensitive free topology wiring which in turn allows the system installer to utilize star bus and loop architectures This controller works in standalone mode peer to peer with one o...

Page 53: ...ant to the environment our customers and the air conditioning industry All technicians who handle refrigerants must be certified The Federal Clean Air Act Section 608 sets forth the requirements for handling reclaiming recovering and recycling of certain refrigerants and the equipment that is used in these service procedures In addition some states or municipalities may have additional requirement...

Page 54: ...ed suction valve Unit sizes 230 to 520 tons and sizes 115 to 215 tons and design sequence AF and later utilize a receiver tank Free Cooling Operating Modes The advantage of optional chiller integratedfree cooling is the ability to utilize outdoor air temperatures to assist in making chilled water when appropriate The unit controls direct flow through or around the free cooling coils to optimize ch...

Page 55: ...gs and reports put information conveniently at your fingertips For more information see Sintesis Air Cooled Chiller Model RTAF AdaptiView Display User Guide RTAF SVU001 EN Tracer TU The AdaptiView TD7 operator interface allows for daily operational tasks and setpoint changes However to adequately service Sintesis chillers Tracer TU service tool is required Non Trane personnel contact your local Tr...

Page 56: ...tion may have different results Therefore support for Tracer TU is limited to only those laptops with the configuration previously specified For more information see TTU SVN01 EN Tracer TU Getting Started Guide Integrated Rapid Restart Chiller controls are designed and engineered for Rapid Restart In the event of a power interruption the chiller will start a compressor before the front panel displ...

Page 57: ... in chapter Log and Check Sheets p 98 Important Start up must be performed by Trane or an agent of Trane specifically authorized to perform start up and warranty of Trane products Contractor shall provide Trane or an agent of Trane specifically authorized to perform start up with notice of the scheduled start up at least two weeks prior to the scheduled start up ...

Page 58: ... use the following procedure 1 Press the STOP key on the Adaptiview TD7 The compressors will continue to operate and an operational pumpdown cycle will be initiated 2 Symbio 800 pump control will turn off the pump after a minimum 1 min delay when the STOP key is pressed and automatically restart the pump when the unit starts normally 3 The unit will start normally provided the following conditions...

Page 59: ...s completed 4 Close the fused disconnect switches that provides power to the chilled water pump 5 Start the evaporator water pump and while water is circulating inspect all piping for leakage Make any necessary repairs before starting the unit 6 While the water is circulating adjust the water flows and check the water pressure drops through the evaporator See Evaporator Waterside Pressure Drop p 3...

Page 60: ...the upper leveloperatingmode as it would be viewed on the Tracer AdaptiView The shading color of the cylinder indicates the software state Text in parentheses indicates sub mode text as viewed on Tracer AdaptiView Text above the time line cylinder is used to illustrate inputs to the Main Processor This may include user input to the Tracer AdaptiView Touch screen control inputs from sensors or cont...

Page 61: ...nished Loading Data See Figure 1 Remain in Stop indefinitely until Auto command See Stopped To Starting Starting Sequence See Power Up to Starting Sequence Diagram Starting Sequence See Power Up to Starting Sequence Diagram Symbio 800 Boot Up Symbio 800 Boot Up IF Minimum Time Until First Compressor Restarts 39 Seconds Continue Along Starting Sequence See Power Up to Starting Display will show eit...

Page 62: ...o Call for Cooling Differential to Start is met Waiting To Start Waiting To Start Confirm Presence of Oil 0 to 90 seconds Waiting To Start Waiting To Start Send Start Command to Lead Compressor Transition to Running Start Control of Condenser Fan Flow Pre Position EXV of Lead Circuit Check Evap Pressure for Low Pressure Cutout Check Evap Pressure for Low Pressure Cutout Pre Position EXV of Lead Ci...

Page 63: ...ter Flow Within 20 minutes 6 Second Filter Oil Heaters Always Energized when Compressor is De energized 6 6 1 1 4 4 4 4 2 2 0 W 1 W2 a 7 7 3 3 2 2 012 E E as sdf EXV remains closed Wait for Need To Cool Diff to Start 9 9 9 9 9 9 9 9 9 9 9 9 2 2 2 2 2 2 2 2 2 2 2 2 0 0 0 01 1 1 12 2 2 2 1 1 1 10 0 0 0 0 0 0 0 2 2 2 2 2 2 2 2 2 2 2 2 0 0 0 01 1 1 12 2 2 2 Auto 9 r 9 3 3 2 2 2 0 0 01 1 2 2 D Di as sd...

Page 64: ...4 2 012 9 9 1 1 2 012 Running Lead Circuit Running Limit 8 8 8 15 5 5 2012 6 6 6 1 1 1 1 1 13 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 20 0 0 0 0 0 0 01 1 1 1 1 12 2 2 2 2 2 Milest s s on n n n n ne e e eD D D De e e e e e e e e e D D D D D D D D D s s s sc c c c s s s s s s r r r ri i i i ip p p p pt t t t p p p p p i i i i io o o on n n n 9 9 9 9 9 9 1 1 1 0 0 0 0 0 0 2 2 2 0 0 01 1 12 2 2 1 1 10 0 0 0 0 0...

Page 65: ...2 2 2 2 2 2 2 2 2 0 0 01 1 12 2 2 7 7 7 7 7 7 2 2 2 4 4 4 4 4 4 2 2 2 0 0 01 1 12 2 2 Running 6 6 6 13 3 3 2012 7 7 7 7 7 7 2 2 2 2 2 3 3 3 3 3 3 2 2 2 0 0 01 1 12 2 2 8 8 8 8 8 8 1 1 1 4 4 4 4 4 4 2 2 2 Running 7 7 7 24 2 2 4 4 2012 6 6 6 1 1 1 1 1 13 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 20 0 0 0 0 0 0 01 1 1 1 1 12 2 2 2 2 2 Milest s s on n n n n ne e e eD D D De e e e e e e e e e D D D D D D D D D s s...

Page 66: ...ssure ratio exceeds 12 3 The system differential pressure exceeds 265psid The maximum allowed time for Operational Pumpdown is Max Pumpdown Time setting default to 120 sec number of compressors configured on the circuit Automatic evaporator isolation valve control will close valve if Outdoor Ambient Air Temperature at circuit shutdown is less than evaporator leaving water cutout setpoint plus 3 C ...

Page 67: ...2 2 2 2 2 7 7 7 7 7 7 7 7 7 7 7 7 2 2 2 2 2 2 0 0 0 0 0 01 1 1 1 1 12 2 2 2 2 2 1 1 1 1 1 11 1 1 1 1 1 4 4 4 4 4 4 4 4 4 4 4 4 2 2 2 2 2 2 0 0 0 0 0 01 1 1 1 1 12 2 2 2 2 2 Running Lag Circuit Mode Auto Continue to Control Capacity by Modulating Lead Compressor Running Last Compressor at Min Capacity 9 9 2 2 2 28 8 8 2 2 2 2 8 8 8 201 1 12 2 2 1 1 11 1 1 4 4 4 4 4 4 2 2 2 0 0 01 1 12 2 2 1 1 12 2 ...

Page 68: ... Down SubMode Operational Pumpdown 8 8 8 15 5 5 2012 12 2 2 11 1 2012 6 6 6 13 3 3 2012 Operational Pumpdown See max allowed time below Fully Close EXV Perform Operational Pumpdown for All Running Circuits if Required IF Close EXV 0 to 25 Seconds 2 20 012 6 6 6 12 2 2 2012 12 2 2 11 1 2012 Check for Normal Pumpdown Termination Criteria Met 6 6 6 1 1 1 1 1 5 5 5 5 5 2 2 2 2 2 2 0 0 0 0 0 0 0 0 01 1...

Page 69: ...r Deceleration Time De Energize Evaporator Water Pump Relay 9 9 9 9 9 9 2 2 2 9 9 9 9 9 9 2 2 2 0 0 01 1 12 2 2 1 1 12 2 2 2 2 2 1 1 1 1 1 1 2 2 2 0 0 01 1 12 2 2 Stopped 6 6 6 6 6 6 6 6 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 0 0 0 01 1 1 12 2 2 2 9 9 9 9 9 9 9 9 2 2 2 2 9 9 9 9 9 9 9 9 2 2 2 2 0 0 0 01 1 1 12 2 2 2 Shutting Down 12 2 1 1 2 012 a a as s sd d df 6 6 1 3 3 2 012 asdf 9 9 2 9 9 2 012 as sdf...

Page 70: ... Compressors Energize Heaters Ignore Softloading and Set CLS 100 Energize Ice Building Relay Enforce All Limits and Running Mode Diagnostics Evap Leaving Water Temp Rises Above the Differential To Start Maximum 1 10 to fully loaded De energize Heaters Control EXVs and Oil Return Solenoids per Normal Staging See other sequence diagrams De energize Heaters Control EXVs and Oil Return Solenoids per N...

Page 71: ...own if reqd then Shutoff Compressors Energize Heaters Enforce All Non Running Mode Diagnostics will return to Auto and normal cooling mode with removal of Ice Command Stage and modulate all compressors in sequence to full load if not already Ignore Softloading and Set CLS 100 Energize Ice Building Relay Enforce All Limits and Running Mode Diagnostics De energize Heaters Control EXVs and Oil Return...

Page 72: ...ing in unit trips on drive over temperature Monthly Perform all weekly maintenance procedures Record the system subcooling Record the system superheat Make any repairs necessary Annual Perform all weekly and monthly procedures Check the oil level while the unit is off See Oil Sump Level Check p 73 Routine changing of the oil is not required Make an oil analysis to determine the condition of the oi...

Page 73: ...full load as possible for a minimum of 30 minutes For an accurate reading 40 or more minutes at full load with normal steady discharge superheat readings and no limits warnings is recommended Assessing oil charge after running at minimum or low loads may lead to an inaccurate reading 2 Cycle the compressor offline 3 Let the chiller sit powered but offline to allow the oil separator heater to boil ...

Page 74: ...rigerant leaks 1 Disconnect Power to the unit 2 Use a soft brush or vacuum to remove base debris or surface loaded fibers from both sides of the coil Note When possible clean the coil from the opposite direction of normal air flow inside of unit out to push debris out 3 Using a sprayer and water ONLY clean the coil following the guidelines below a Sprayer nozzle pressure should not exceed 580 psi ...

Page 75: ...e figure below for an example with 50 setting If the minimum opening is modified after unit start up motor recalibration is needed to validate new operating range When motor ispowered pushgreen LEDbutton 2 Motor memorizes the new reference of end of travel position on its signal 2 10 VDC Figure 51 Sprayer source angle Figure 52 Belimo operating controls and indicators Y1 1 2 3 4 5 Y2 Adaption Powe...

Page 76: ...ted per the glycol manufacturer s requirements to insure adequate protection during product usage Figure 55 In line strainer WATER FLOW DIRECTION NOTICE Equipment Damage Failure to follow instructions below could result in equipment damage DO NOT USE UNTREATED WATER Glycol solution must be utilized with the Direct Free Cooling option Glycol percentage should be based on freeze avoidance requiremen...

Page 77: ...n Special Action means a special action or mode of operation limp along is invoked but without shutdown and Info means an Informational Note or Warning is generated Design Note TU does not support display of Special Action on its Diagnostics pages so that if a diagnostic has a special action defined in the table below it will be displayed only as Informational Warning as long as no circuit or chil...

Page 78: ...ill running the compressor when the MP has commanded the drive compressor to be Off Detection time shall be 10 seconds minimum and 15 seconds maximum On detection and until the controller is manually reset this diagnostic shall be active and the alarm relay shall be energized the Evap Pump Output will be energized the effected compressor will be continually commanded off and be unloaded while a no...

Page 79: ...r startup the phase reversal logic must detect and trip in a maximum of 0 3 second from compressor start Local Power Loss xy Cprsr Immediate NonLatch All compressor running modes all compressor starting and non running modes The compressor had previously established currents while running and then all three phases of current were lost Design Less than 10 RLA trip in 2 64 seconds This diagnostic wi...

Page 80: ...M is closed first at start then one of the other contactors is shorted Local Starter Fault Type II xy Cprsr Immediate Latch Starting All types of starters a This is a specific starter test where the Shorting Contactor 1K3 is individually energized and a check is made to ensure that there are no currents detected by the CT s If current is detected when only S is energized at Start then 1M is shorte...

Page 81: ... was started This is active for all electromechanical starters Local Under Voltage Chiller Normal NonLatch Pre Start and Any Ckt s Energzd Nom trip 60 seconds at less than 87 5 2 8 at 200V 1 8 at 575V Auto Reset at 90 or greater for 10 cont secs Remote Table 32 Starter diagnostics continued Diagnostic Name and Source Affects Target Severity Persistence Active Modes Inactive Modes Criteria Reset Le...

Page 82: ...s operating Either the Evap Leaving Water Temp sensor or Evap Suction Rfgt Pressure Sensor Ckt x is in error Remote Evaporator Entering Water Pressure Evap Entering Water Pressure Chiller Warning Latch All Bad Sensor or LLID Remote Evaporator Entering Water Temperature Sensor Evaporator Entering Water Temp Sensor Evap Ent Water Temp Sensor Chiller Normal Latch All Bad Sensor or LLID Note Entering ...

Page 83: ...n immediate shutdown shall be performed For multiple pump systems detection of a pump fault will generally cause pump control to switch to the redundant pump For single inverter dual pump configuration switching to the redundant pump can only happen after the fault is cleared Specific details of special action are described in Evaporator_Water_Pump_Control doc Remote Evaporator Refrigerant Pool Te...

Page 84: ...tails of special action are described in Evaporator_Water_Pump_Control doc Remote Evaporator Water Flow Lost Evap Water Flow Lost Chiller Immediate NonLatch All Stop modes A The Evaporator water flow switch input was open for more than 6 contiguous seconds or 20 seconds for thermal dispersion type flow switch B This diagnostic does not de energize the evap pump output C 6 seconds of contiguous flo...

Page 85: ... Temp xy High Cprsr Disch Temp xy Cprsr Immediate Latch All compressor run unload or compressornot running The compressor discharge temperature exceeded 199 4 F without oil cooler or 230ºF with oil cooler This diagnostic will be suppressed during Stopping mode or after the compressor has stopped Note As part of the Compressor High Temperature Limit Mode aka Minimum Capacity Limit the compressor sh...

Page 86: ...ature Chiller Info and Special Action NonLatch Only effective if either 1 Evap Wtr Flow Overdue 2 Evap Wtr Flow Loss or 3 Low Evap Rfgt Temp Unit Off diagnostic is active Either the leaving or the entering water temperature exceeded the high evap water temp limit TU service menu settable default 105F 65 55C range 80F 26 67C 150F 65 55C for 15 continuous seconds The evaporator water pump relay will...

Page 87: ...quid line temp sensor Remote Loss of Oil for Compressor Running Loss of Oil for Cprsr Run Circuit Immediate Latch Starter Contactor Energized In running modes Oil Loss Level Sensor detects lack of oil in the oil sump feeding the compressor distinguishing a liquid flow from a vapor flow Local Loss of Oil for Compressor Stopped Loss of Oil for Cprsr Stop Circuit Immediate andSpecial Action Latch Com...

Page 88: ...ntil diagnostic auto resets then return to normal evap pump control and de energize the Freeze Avoidance Request Automatic reset occurs when the respective Evap Rfgt Pool Temp rises 4 F 1 1 C above the LERTC cutout setting for 1 minute and the Chiller Off LERTC Integral 0 This diagnostic even while active does not prevent operation of either circuit Remote Low Evaporator Water Temp Unit Off Low Ev...

Page 89: ...Recommended xy Maint Recommended xy Cprsr Info Latch Service Messages Enabled Compressor service recommended as service interval hours have elapsed Remote MP Invalid Configuration Platform Immediate Latch All MP has an invalid configuration based on the current software installed Remote MP Reset Has Occurred None Info Latch All The main processor has successfully come out of a reset and built its ...

Page 90: ... suggests an internal software problem has been detected The events that led up to this failure if known should be recorded and transmitted to Trane Controls Engineering Local Software Error 1003 Call Trane Service SW Error 1003 Call Trane All functions Immediate Latch All Reported if state chart misalignment occurred inferred from the Capacity Control Circuit or Compressor State Machines remainin...

Page 91: ...is less regardless of the running state of the circuit s compressor Note Unlike previous products even if the circuit associated with the suction pressure sensor is locked out it will not defeat the protection afforded by this diagnostic Local Water System Differential Pressure Water System Diff Pressure Chiller Info Latch All Bad Sensor or LLID Remote Table 33 Main processor diagnostics continued...

Page 92: ... Normal Latch All Continual loss of communication between the MP and the Functional ID has occurred for a 30 second period Remote Comm Loss AFD Speed Command xA Comm Speed Command xA Cprsr Normal Latch All Continual loss of communication between the MP and the Functional ID has occurred for a 15 30 second period Remote Comm Loss Auxiliary Setpoint Command Comm Auxiliary Setpt Cmd Chiller Info Latc...

Page 93: ... and the Functional ID has occurred for a 30 second period Remote Comm Loss Evaporator Isolation Valve Open Switch Comm Loss Evap Iso Valve Open Switch Comm Evap Iso Vlv Open Sw Circuit Immediate Latch All Continual loss of communication between the MP and the Functional ID has occurred for a 30 second period Remote Comm Loss Evaporator Isolation Valve Relay Comm Loss Evap Isolation Valve Relay Co...

Page 94: ...q Chiller Normal Latch All Continual loss of communication between the MP and the Functional ID has occurred for a 30 second period Remote Comm Loss Evaporator Water Pump Inverter Speed Comm Loss Evap Water Pump Inverter Speed Comm Evap Water Pump Speed Chiller Normal Latch All Continual loss of communication between the MP and the Functional ID has occurred for a 30 second period Remote Comm Loss...

Page 95: ... ID has occurred for a 30 second period Remote Comm Loss Free Cooling Pump Comm Free Cooling Pump Free Cooling Normal Latch All Continual loss of communication between the MP and the Functional ID has occurred for a 30 second period Remote Comm Loss Heat Recovery Entering Water Temperature Sensor Comm Loss HR Entering Water Temp Sensor Comm HR Entering Water Temp Chiller Info Latch All Continual l...

Page 96: ...unctional ID has occurred for a 30 second period Remote Comm Loss Slide Valve Load xy Comm Slide Valve Load xy Cprsr Normal Latch All Continual loss of communication between the MP and the Functional ID has occurred for a 30 second period Remote Comm Loss Slide Valve Unload xy Comm Slide Valve Unload xy Cprsr Normal Latch All Continual loss of communication between the MP and the Functional ID has...

Page 97: ...to 270 ton 2311 5911 Schematic Diagram 115 to 270 ton units 5722 9582 Panel Component Location Diagram 115 to 270 ton units 5722 7580 Unit Component Location 115 to 270 ton units 5722 9573 Field Wiring 115 to 270 ton units 5722 9579 Field Layout 115 to 270 ton units RTAF Unit sizes 280 to 520 tons 2311 5913 Schematic Diagram 280 to 520 tons 5722 9583 Panel Component Location Diagram 280 to 520 ton...

Page 98: ...rification before Trane start up is scheduled and for reference during the Trane start up Where the log or check sheet also exists outside of this publication as standalone literature the literature order number is also listed Sintesis Model RTAF Installation Completion Check Sheet and Request for Trane Service RTAF ADF001 EN Operator Log ...

Page 99: ...ce of the scheduled start up at least two weeks prior to the scheduled start up Important It is required that heaters are energized for a minimum of 24 hours prior to start up Therefore chiller should have power for this amount of time before Trane Service arrives to do start up Check boxes if the task is complete or if the answer is yes 1 Chiller Installation meets foundation requirements In plac...

Page 100: ...eaters are energized for a minimum of 24 hours prior to start up Therefore chiller should have power for this amount of time before Trane Service arrives to do start up If unit has nitrogen charge model number digit 16 3 or 4 contact Trane Service for unit charging prior to start up 9 Owner awareness Does the owner have a copy of the MSDS for refrigerant Note Additional time required to properly c...

Page 101: ...r Flow Status EXV Open CONDENSER Outdoor Air Temperature Air Flow Saturated Refrigerant Temperature F Refrigerant Pressure psia Diff Refrigerant Pressure psid Discharge Refrigerant Sat Temp F Discharge Refrigerant Temp F Discharge Refrigerant Subcooling F COMPRESSORS Compressor A Running Status Starts Running Time Hr Min Oil Pressure psia Oil Temperature F Motor A Active Demand Limit Setpoint Aver...

Page 102: ...are committed to using environmentally conscious print practices Trane by Trane Technologies NYSE TT a global climate innovator creates comfortable energy efficient indoor environments for commercial and residential applications For more information please visit trane com or tranetechnologies com RTAF SVX001K EN 02 Apr 2022 Supersedes RTAF SVX001J EN Aug 2021 ...

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