Trane BMUC600AAA0100011 Installation, Operation And Maintenance Manual Download Page 1 | Manualshive

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BAS-SVX45F-GB

Installation, Operation, and
Maintenance

Tracer

®

UC600 Programmable Controller

Ordering Number: BMUC600AAA0100011

SAFETY WARNING

Only qualified personnel should install and service the equipment. The installation, starting up, and servicing
of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and
training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or
serious injury. When working on the equipment, observe all precautions in the literature and on the tags,
stickers, and labels that are attached to the equipment.

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Summary of Contents for BMUC600AAA0100011

Page 1: ...stallation starting up and servicing of heating ventilating and air conditioning equipment can be hazardous and requires specific knowledge and training Improperly installed adjusted or altered equipm...

Page 2: ...result in death or serious injury WARNING Personal Protective Equipment PPE Required Installing servicing this unit could result in exposure to electrical mechanical and chemical hazards Before instal...

Page 3: ...rks referenced in this document are the trademarks of their respective owners Revision History BAS SVX45E EN Revisions made to Setting the BACnet Device ID section Appendix added Configuring Tracer UC...

Page 4: ...TP Device ID Assignment 16 Device ID Assignment for BACnet IP Devices 17 Device ID Assignment for Wireless Devices 17 Rotary Dial Address Settings for Non Trane Systems 17 Tracer UC600 Pre power Chec...

Page 5: ...nfiguring Tracer UC600 with Tracer TU 41 Starting a Session of TU and Connection 41 Connecting Using Tracer SC 42 Tracer TU Installation and Connection Error Conditions 44 Upgrading Firmware 45 Config...

Page 6: ...surements 74 Other Resources 75 Appendix A Configuring Tracer UC600 for BACnet IP 76 Device ID Assignment for Trane BACnet IP Devices 76 Ethernet Network Wiring Specifications 76 BACnet IP Network Con...

Page 7: ...WCI Support The Air Fi Wireless Communications Interface WCI is an alternative to BACnet wired communication links The WCI is a wireless communications component option added to Tracer controllers and...

Page 8: ...Between 5 to 95 non condensing Operating Temperature 40 C to 70 C Humidity Between 5 to 95 non condensing Power Input 20 4 27 6 VAC 24 VAC 15 nominal 50 or 60 Hz 26 VA 26 VA plus a maximum of 12 VA f...

Page 9: ...VDC linear Binary Dry contact Pulse Width Accumulator Minimum 20 ms opened or closed Universal Input Analog Output Configure using any combination of analog or binary inputs analog outputs 6 Thermisto...

Page 10: ...ments order number X19070632020 TD7 Display Portable Carry Case order number X18210613010 TD7 Mounting Bracket flat surface fixed position order number X05010511010 Tracer XM30 expansion module order...

Page 11: ...1 IMC 24 VDC LINK OUT 24 VDC 24 VDC OUT 24 VAC MBUS OUT 24 VAC XFMR 24 VAC SERVICETOOL SERVICE LINK ACT IMC MBUS LINK RX TX UC600 ADDRESS 0 1 2 3 4 5 6 7 8 9 x1 0 1 2 3 4 5 6 7 8 9 x10 0 1 2 3 4 5 6 7...

Page 12: ...ces 101 6 mm Controller Height 50 8 mm Wiring Space Between Controllers see note 180 mm Centerline to Centerline Represents Terminal Connector Note Allow a minimum of 50 8 mm wiring space between cont...

Page 13: ...mage Do not use excessive force to install the controller on the DIN rail Excessive force could result in damage to the enclosure Figure 4 Mounting the Tracer UC600 To mount the controller 1 Hook devi...

Page 14: ...e removing or repositioning 2 Insert screwdriver into slotted release clip and gently pry upward with the screwdriver to disengage the clip 3 While holding tension on the clip lift device upward to re...

Page 15: ...ower down the Tracer UC600 when re powered the new rotary switch value should be active For controllers that are connected through BACnet IP or wireless via ZigBee valid unit controller rotary switch...

Page 16: ...sing the Tracer TU service tool or the Tracer BACnet Setup tool Important The Tracer UC600 BACnet device ID defaults to the value of the rotary switches if the BACnet device ID has not been soft set I...

Page 17: ...ch device on the MSTP link When the last communicating device on the MSTP link polls for the Max Master MAC address with no response the token rotation will be restricted on the MSTP link For non Tran...

Page 18: ...ion has been made and power applied The step numbers in each illustration correspond to the information in each table Refer to Table 2 p 9 for a list of device connections Note The illustrations in th...

Page 19: ...ith the expected value based on the manufacturer s specification and current conditions The sensor sources 4 20 mA and is powered Checkout Procedure Measurement Expected Value Step 1 Measure AC voltag...

Page 20: ...AC voltage across the resistive termination VAC 0 0 V AC voltage will affect further measurement Step 2 Measure DC voltage across the resistive termination VDC 0 0 V DC voltage will affect further me...

Page 21: ...cific amount of power VA from the 24 VAC transformer The following table breaks down the power requirement for each assuming that Universal inputs UI and universal input outs UI O draw at most 20 mA B...

Page 22: ...at are not part of the current loop Use the following table to help determine your DC power supply needs Note If additional 0 20 mA inputs are needed expansion modules can be powered from a PM014 powe...

Page 23: ...cer UC600 p 25 Notice Equipment Damage Complete input output wiring before applying power to the UC600 controller Failure to complete this task may cause damage to the controller or power transformer...

Page 24: ...t be equipped with a circuit breaker sized to manage the maximum transformer line current If a single transformer is shared by multiple UC600 controllers The transformer must have sufficient capacity...

Page 25: ...y other chassis ground connection on the device Note The device is not grounded through the DIN rail connection Figure 7 Wiring AC power to the transformer AO6 UI14 AO5 UI13 AO4 UI12 AO3 UI11 AO2 UI10...

Page 26: ...in plus or minus 10 connect the 24 VAC connector to the transformer XMRF input on the UC600 The following table describes the Tracer UC600 service and power LED indicators Table 8 LED startup sequence...

Page 27: ...stration below shows an example of BACnet link wiring with a combination of Tracer UC600 and Tracer UC400 controllers Note A maximum of 20 UC600 controllers are allowed per Tracer SC 10 per MSTP link...

Page 28: ...es Use only 18 22 AWG 1 02 mm to 0 65 mm diameter stranded tinned copper shielded twisted pair wire Binary output wiring must not exceed 300 m Binary input and 0 20 mA input wiring must not exceed 300...

Page 29: ...ut Wiring Figure 9 shows an example of an input and output wiring configuration Figure 9 UC600 wiring example AO6 UI14 AO5 UI13 AO4 UI12 AO3 UI11 AO2 UI10 AO1 UI9 BO4 BO3 BO2 BO1 RELAYS 0 5 A MAX IMC...

Page 30: ...ct the shield wire to a common terminal at the termination board and tape it back at the input device 3 Connect the signal wire to an available input terminal 4 Use the Tracer TU service tool to confi...

Page 31: ...required 4 Use the Tracer TU service tool to configure the analog input that references the corresponding hardware termination Figure 11 Typical wiring 0 10 VDC IMC IMC AO6 UI14 AO5 UI13 AO4 UI12 AO3...

Page 32: ...VAC terminal as required 4 Use the Tracer TU service tool to configure the analog input that references the corresponding hardware termination Figure 12 Typical wiring 0 20 mA 1 IMC UI8 UI7 UI6 UI5 U...

Page 33: ...nalog input that references the corresponding hardware termination Figure 13 Typical wiring variable resistance AO6 UI14 AO5 UI13 AO4 UI12 AO3 UI11 AO2 UI10 AO1 UI9 BO4 BO3 BO2 BO1 RELAYS 0 5 A MAX IM...

Page 34: ...ermination Figure 14 Typical wiring Trane zone sensors AO6 UI14 AO5 UI13 AO4 UI12 AO3 UI11 AO2 UI10 AO1 UI9 BO4 BO3 BO2 BO1 RELAYS 0 5 A MAX IMC 1 IMC P1 UI8 UI7 UI6 UI5 UI4 UI3 UI2 UI1 IMC 24 VDC LIN...

Page 35: ...gnal wire to an available output terminal 3 Connect the supply wire to a 24 VDC or 24 VAC terminal as required 4 Use the Tracer TU service tool to configure the analog output that references the corre...

Page 36: ...a common terminal at the terminal board and tape it back at the powered output device 2 Connect the signal wire to an available output terminal 3 Use the Tracer TU service tool to configure the binary...

Page 37: ...ico pressure transducers Contact Trane for more details on pressure transducers To connect to the pressure transducer input press the pressure transducer cable onto the pressure input P1 Refer to the...

Page 38: ...IMC TX transmit blinks green Normal operation blinks at a fixed rate when transferring data to other devices on the link TX LED Regardless of connectivity the TX will blink as it searches for devices...

Page 39: ...ange the address and cycle power If the device was previously installed in the Tracer SC the device may need to be replaced from the Tracer SC Devices page Alternate Solution If the device is set to t...

Page 40: ...41 Possible cause Defective application code in the controller Possible solution Reload the application firmware 1 Power down the controller make sure to disconnect the USB cable 2 Continuously hold...

Page 41: ...Code Configuring the Tracer UC600 Creating and editing points for the Tracer UC600 Monitoring and viewing the status of the Tracer UC600 Backing up files and replacing corrupt files Backup and Replac...

Page 42: ...l area network LAN on which the Tracer SC resides Tracer UC600 must be installed in the Tracer SC and communication must be up If necessary refer to the Tracer SC System Controller Installation and Se...

Page 43: ...ed from the Facility down down list 6 From the Facility drop down list select the new entry Figure 20 7 Click Connect The Tracer SC Unit Summary screen appears Figure 21 p 44 8 From the left navigatio...

Page 44: ...e USB cable Tracer TU does not respond or the screen is blank The phrase Connected Local USB should appear in the lower left hand corner of the Tracer TU screen If it does not the connection has been...

Page 45: ...ces box Click Next The Choose files to Transfer to each Device or Device Group dialog box appears 4 Click Browse which opens the Selected files dialog box 5 Browse to the Tracer TU Firmware UC600 dire...

Page 46: ...time is observed in the region where the Tracer UC600 resides select the Use Daylight check box Select dates and time from the drop down lists that follow see Figure 23 3 Click Controller Units and s...

Page 47: ...check box is not checked 9 For input and output points verify and set the appropriate hardware references for each 10 Commission the AHU controls as normal 11 Discover and install PPS into Tracer SC...

Page 48: ...r the type of point to edit Select the check box on the left side of the row of the point you want to edit 3 Select the Edit option from the Action drop down menu and then click Go 4 The Point Propert...

Page 49: ...as program states and results When multistate input points are created that reference these properties Tracer TU will automatically define the number of states and the state text based on the selecte...

Page 50: ...he Tracer TU window 3 Select the Analog tab 4 Click Create on the Analog Value title bar The Point Properties dialog box appears 5 In the Point Properties dialog box enter a meaningful name in the Nam...

Page 51: ...state Input check box The required multistate input is automatically created Figure 27 4 Click Send to Device to send the new point configuration to the controller Enabling TOV and for TGP2 Programs A...

Page 52: ...se Block Properties from the menu The Point Properties Dialog box appears 4 Use the check boxes to select either TOV or depending on the point 5 Click Save 6 Continue to build the TGP2 program using t...

Page 53: ...onitor and view details 1 Select the Status Utility tab from the vertical tab set located on the right side of the Tracer TU window 2 Choose and select a member tab to view its list of information suc...

Page 54: ...dialog box containing a progress meter appears When the backup process is complete a confirmation message appears 6 Click Finish Transfer Files Restore You can restore files on the controller with bac...

Page 55: ...endent of the others and always begins with the schedule default value The schedule default value is applied to each day of the week and is the value that the schedule defaults to at 12 00 a m for any...

Page 56: ...type If you selected analog as the point type specify a dimensionality from the drop down list Figure 31 All analog members must have the same dimensionality 7 Use the arrow controls to select up to...

Page 57: ...of the point The default value goes into effect each day at 12 00 00 a m provided that no other event takes control at that time It remains in effect until the first event occurs If the schedule membe...

Page 58: ...at a time Events are defined as time value pairs a Select the day or days that share the event b Set the start time and value c Click Add Events to add the events to the schedule for the days selecte...

Page 59: ...exceptions for holidays and other special events Each exception can also contain up to ten 10 of its own events The UC600 can support up to 25 exceptions in a single schedule However it is not recomme...

Page 60: ...nd New Year s Day are examples of exceptions that should be set as recurring 4 Enter the Start Time and Value A second event can be added by selecting the corresponding check box 5 Click Add Event s T...

Page 61: ...ew all exceptions applied to the day from the highest priority to the lowest with normal events at the bottom Figure 37 Typical schedule resultant with events and exceptions Click inside the row of a...

Page 62: ...or the value of an event Add an event Delete an event 5 Click Add Event s 6 Repeat above steps as necessary 7 Click OK when you have finished modifying the events Deleting Events 1 Open the schedule f...

Page 63: ...to delete 3 From the Actions drop down list in the Scheduled Events group box select Delete Schedule and then click Go Figure 40 The schedule is deleted You can then create a new schedule with a new s...

Page 64: ...Pre Packaged Solutions PPS library at https home ingerrand com our 20businesses ClimateSolutions Sales prepackaged Pages Home aspx Graphics allow you to Perform overrides Assign a graphic as your hom...

Page 65: ...e following recommended formats png jpg or gif File formats such as bitmap bmp result in much larger files sizes Open the image using Microsoft Paint and resize the image to smaller dimensions If the...

Page 66: ...er making connection and applying power indicated in each figure by the terminal connector and the Tracer U600 label The step numbers or method numbers in each figure correspond to the information in...

Page 67: ...t k Ohms Measured Voltage Across a Resistive Input Voltage Measured Across Input Vdc 10 12 4 6 0 2 16 18 8 20 14 2 5 1 5 0 0 5 1 2 Checkout Procedure Measurement Expected Value Step 1 Measure AC volta...

Page 68: ...Voltage Inputs Checkout Procedure Measurement Expected Value Step 1 Measure AC voltage across the voltage termination Vac 0 0 V AC voltage will affect further measurement Step 2 Measure DC voltage ac...

Page 69: ...cuit will drop to zero or near zero Step 1 Measure AC voltage across the current input Vac 0 0 V AC voltage will affect further measurement Step 2 Measure DC voltage across the current input Vdc 0 0 V...

Page 70: ...ing the voltage that powers the UC600 is often a necessary step when commissioning or troubleshooting Operational issues and LED operation may result in a need to measure the input power When troubles...

Page 71: ...y input measured with reference to chassis ground Any connection with chassis ground symbol can serve as a ground reference for this method Measure DC voltage across the binary input Vac 0 0 V state O...

Page 72: ...rate and quick response relative to relay based outputs The circuit within the pulse meter is completed when adding a pull up resistance and reference voltage On the UC600 both universal input UI and...

Page 73: ...uit intact however it will cause the vast majority of the current to flow through the meter instead of the load NOTE LOAD RESISTANCE Measure DC current across the current termination Compare expected...

Page 74: ...UC600 needs to be connected to earth ground by some route Note Do not assume that the building frame is a valid earth ground Measure AC current across the current termination and confirm that only on...

Page 75: ...racer Graphical Programming TGP2 Application Guide BAS APG008 Tracer TU Online Help Tracer TU Service Tool Getting Started Guide TTU SVN01 Tracer UC600 Installation Instructions X39641178 01 Tracer XM...

Page 76: ...e ID for the unit controller The following example in Table 13 illustrates this process Ethernet Network Wiring Specifications The Ethernet port supports 10BaseT and 100BaseT Ethernet networks and req...

Page 77: ...restart Click OK 6 Return to the Identification and Communications page Click the BACnet Configuration tab then click Edit 7 Select the check box in the This Tracer SC is a BACnet Broadcast Management...

Page 78: ...alled on Tracer UC600 to enable BACnet IP communication Tracer UC600 firmware must be at V5 0 or higher Perform the following tasks in the order in which they are shown Establish a direct connection t...

Page 79: ...ontroller Settings The Controller Settings utility opens 2 Click Protocol to display a list of protocols that Tracer UC600 uses to communicate with other controllers 3 Configure the Tracer UC600 with...

Page 80: ...s see Device ID Assignment for Trane BACnet IP Devices p 76 3 In the Protocol section select the Enable BACnet IP Communications radio button and then assign a UDP Port number All devices on a BACnet...

Page 81: ...r Settings utility opens 3 Click Protocol to display a list of protocols that the UC600 uses to communicate with other controllers Select the Controller is a BACnet Broadcast Management Device BBMD ch...

Page 82: ...om accessing the Tracer UC600 with a Web browser or other HTTP applications HTTP Port 80 is disabled with the Tracer TU service tool as described in Configuring IP Information p 79 Disable Tracer UC60...

Page 83: ...Declaration of CE Conformity The EU Declaration of Conformity is available from your local Trane Sales Office...

Page 84: ...nd energy efficient environments Trane offers a broad portfolio of advanced controls and HVAC systems comprehensive building services and parts For more information visit www Trane com Trane has a pol...

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