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Page 11

Installer’s Guide

Figure 7. Typical Ground Level Applications

Note: 

Use the extreme mount-

ing kit, BAYEXMK003A, to 

secure the unit to the slab.

Step 4—Unit Installation

NOTE:

 The factory ships this unit for horizontal installation.

Install Flue Hood

1.  Locate the Flue Hood in the literature package.

2.  Remove the two Flue Hood mounting screws from the unit. 

They  
are located to the right of the Power Entry connection panel.  

3.  Attach the Flue Hood to the unit with the two screws removed 

in step 2. See Figure 2 on page 5 or Figure 5 on page 8 for 
correct orientation of the Flue Hood.

Ground Level Installation

To install the unit at ground level:
1.  Place the unit on a pad the size of the unit or larger.  The unit must 
   be mounted level for proper drainage of water through the holes  
  in the base pan. To securely attach the unit to the slab, use 
 

extreme mounting kit, BAYEXMK003A.

 

The pad must not come in contact with the structure (see Figure 

  7.) Be sure the outdoor portion of the supply and return air  
 

ducts are as short as possible.
Unit requires vibration support as indicated in Figure 7 below 
and in Figure 9 on page 13.

2.  The louvers above and below the Flue Hood in the side  

 

 

panel must have adequate clearance around the air  

 

 

opening into the combustion area. 

3.  Location of the unit must allow service clearance around it.  

Clearance of the unit must be given careful consideration.  See 
Figures 1 to 6, pages 4-9.

  

NOTE: 

Any reduction of the unit clearances indicated in these 

illustrations may result in condenser coil starvation or the 

recirculation of warm condenser air.  Actual clearances, which 

appear to be inadequate should be reviewed with a local 

engineer.

   IMPORTANT: 

A minimum 0” clearance to combustible mate-

rial shall be maintained on air outlet duct.

Rooftop Installation -- Curb Mounting

Convert Horizontal Airflow to Down Airflow

The factory ships the unit  for horizontal airflow.  Perform  this 
procedure to convert the unit to down airflow:

1.  Remove the three (3) sheet metal screws securing the supply 
air cover and the four (4) sheet metal screws securing the return 
air  cover from the base of the unit. Remove the covers from the 
base. See Figure 8, page 12.

2.  Place the covers over the horizontal supply and return open-
ings (painted side out). Align the screw holes, and secure using 
the same screws removed in step 1.

4.   Attach the supply and return air ducts to the unit as explained 

in the following Ductwork Installation section on page 16.

5.  Flexible duct connectors must be of a flame retardant material. 

Insulate any ductwork outside of the structure with at least two 
(2) inches of insulation and weatherproof. There must be a 
weather proof seal where the duct enters the structure.

6.   Do not expose the unit to direct roof water runoff.
7.   Seal all holes through exterior walls in accordance with local 

codes.

8.   Continue with the following installation sections to complete 

the installation: Ductwork on page 16, Gas Piping on page 16, 
Filter on page 19, and Electrical Wiring on page 19.

Install Full Perimeter Roof Mounting Curb

1.  Verify that the roof mounting curb is correct for the unit. There 
are two curbs depending on the unit cabinet sizes: 

    • 

4DCZ6036 uses model BAYCURB050A.

    • 

4DCZ6048 through 4DCZ6060 use model BAYCURB051A.

2. Assemble and install the curb following the instructions in the 
     Installer's Guide included with the curb.  

SIDING

RETURN 

AIR 

DUCT

SUP-

PLY AIR 

DUCT

EXTERIOR 

WALL

INSULATE WEATH-

ERPROOF OR RAIN 

SHIELD

FLEXIBLE DUCT 

CONNECTORS

3/4" VIBRATION ISOLATORS, USE 7 ISOLATORS 

AS SHOWN IN FIGURE 9, PAGE 13.

SUPPORT PAD FOUNDA-

TION

OUTDOOR AIR DIS-

CHARGE

Summary of Contents for 4DCZ6036

Page 1: ...erent hazards during installation and service the electrical supply must be disconnected and the main gas valve must be turned off If operating checks must be performed with the unit operating it is t...

Page 2: ...ingpressureexceedsthelimitofR 22 Proper service equipment is required Failure to use proper service tools may result in equipment damage or personal injury SERVICE Use only R 410A Refrigerant and appr...

Page 3: ...arefully before attempting to install oper ate or perform maintenance on this unit Installation and maintenance should be performed by qualified service techni cians only This unit is listed by Underw...

Page 4: ...Guide Step 2 Determine Unit Clearances Figure 1 4DCZ6036 1 of 3 Figures 1 through 6 show the unit critical dimensions NOTE The view labeled Bottom Side represents the Base as viewed looking up from u...

Page 5: ...Page 5 Installer s Guide Figure 2 4DCZ6036 2 of 3...

Page 6: ...Page 6 Installer s Guide Figure 3 4DCZ6036 3 of 3...

Page 7: ...Page 7 Installer s Guide Figure 4 4DCZ6048 through 4DCZ6060 1 of 3...

Page 8: ...Page 8 Installer s Guide Figure 5 4DCZ6048 through 4DCZ6060 2 of 3...

Page 9: ...Page 9 Installer s Guide Figure 6 4DCZ6048 through 4DCZ6060 3 of 3...

Page 10: ...fer to the Installation section for instruction on converting the supply and return airflow covers to down airflow 3 The field assembled Roof Mounting Curb BAYCURB050A or BAYCURB051A or a field fabric...

Page 11: ...clearance to combustible mate rial shall be maintained on air outlet duct Rooftop Installation Curb Mounting Convert Horizontal Airflow to Down Airflow The factory ships the unit for horizontal airflo...

Page 12: ...he unit by attaching clevis hooks pins or bolts to the unit casing casing hardware corner lugs angles tabs or flanges Failure to observe these warnings may result in equipment damage 1 Before preparin...

Page 13: ...r roof top applications using field fabricated ducts and sleeper rails rather than a curb or frame use the following procedure 1 Locate and secure the sleeper rails to the roof Three 3 sleeper rails a...

Page 14: ...drawing The manufacturer is not responsible for the unauthorized use of this drawing and expressly disclaims any liability for damages resulting from such unauthorized use Gasket Seal Spreader Bars B...

Page 15: ...rizontal Airflow Application with Frame Supply Air Return Air Roof Flashing Channel Iron Center Support Center Sup port required on all Frame Applications Angle Iron Frame Roof Flashing Return Air Ang...

Page 16: ...ise and vibration transmission Elbows with turning vanes or splitters are recommended to minimize air noise and resistance The first elbow in the ductwork leaving the unit should be no closer than two...

Page 17: ...making the gas pipe connection give serious consideration to providing the clearance necessary to remove the accesspanelsontheunit e g economizerandfilteraccesspanels NOTE In the absence of local cod...

Page 18: ...chonthegasvalveinletboss connect the gas piping to the unit Check the completed piping for leaks using a soap and water solution or the equivalent 6 After installation of the gas pipe in the unit the...

Page 19: ...Models that require 49 orifices for altitudes from 7000 8000 orifices must be changed to 50 HIGH ALTITUDE DERATE CHART NAT Altitude In Feet Inputs shown are with factory orifices 3 5 WC High Fire 1 8...

Page 20: ...ed A brief explanation of each mode follows RESTRICTED In the restricted mode of operation an outdoor temperature sensor is used to cause the unit to operate in the heat pump mode above a selected out...

Page 21: ...ns IMPORTANT Upon completion of wiring check all electrical connections including factory wiring within the unit Make sure all connections are tight Replace and secure all electrical box covers and ac...

Page 22: ...Page 22 Installer s Guide Figure 22 4DCZ6 Field Wiring Diagram 4DCZ6 FIELD WIRING DIAGRAM Y2 YL RD 2NDSTAGECOMPRESSOR 1STSTAGECOMPRESSOR CONSTANTCIRCULATION...

Page 23: ...h the compressor operating check the line voltage at the unit The voltage should be within the range shown on the unit nameplate If low voltage is encountered check the size and Step 5 Unit Startup le...

Page 24: ...ot been purged and air is trapped in the gas line NOTE Blue smoke produced by the heat exchanger during the initial burner firing is caused by a thin film of oil on the surface of the heat exchanger T...

Page 25: ...e After approximately 30 seconds the control energizes the indoor blower on high speed To maintain the indoor temperature at the desired setpoint the thermostat may operate the high fire gas heating c...

Page 26: ...fter defrost terminates when the outdoor coil should be clear of frost When the measured delta T during heating operation reaches the calculated initiate delta T the demand defrost control DFC opens t...

Page 27: ...he inside of the burners and the burner ports for deposit buildup and corrosion Wipe and brush the inside of the burner and the burner ports and then clean with a dry cloth If the deposit buildup or c...

Page 28: ...fast flashes is 3 seconds Status LED Liteport LED IGN Diagnostic Indicators Flash Codes Figure 23 ECM Fan Control ECM Fan Motor Adjustments If the airflow needs to be increased or decreased see the A...

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