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TrackWeight BRT 5, Installation Manual

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Installation Manual | V1.0.0 | 3

  

 

Table of Contents 

 

TABLE OF CONTENTS ............................................................................................................................... 3

 

INTRODUCTION ........................................................................................................................................ 4

 

MAIN CONFIGURATIONS .......................................................................................................................... 5

 

S

EMI

-

TRAILER

 ................................................................................................................................................ 5

 

6

 

–

 

10-

WHEEL TRUCK

 .................................................................................................................................... 6

 

12-

WHEEL TRUCK

 .......................................................................................................................................... 7

 

INSTALLATION OF THE MONITOR AND COMMUNICATION BOX ................................................................ 8

 

C

OMPONENTS

................................................................................................................................................ 8

 

I

NSTALLATION

 ................................................................................................................................................ 9

 

INSTALLATION OF AIR SENSOR ON TRAILER OR 6 - 10 - 12-WHEEL TRUCKS ....................................... 11

 

C

OMPONENTS

.............................................................................................................................................. 11

 

A

DDITIONAL COMPONENTS 

(

TRACTOR

-

TRAILER

)

 ................................................................................................. 12

 

I

NSTALLATION ON TRACTOR

-

TRAILER CONFIGURATION

 ........................................................................................ 13

 

Tractor end .......................................................................................................................................... 13

 

Trailer end ........................................................................................................................................... 15

 

I

NSTALLATION ON 

6

 

-

 

10

 

-

 

12-

WHEEL TRUCK CONFIGURATION

 ............................................................................ 16

 

INSTALLING A MECHANICAL RT SENSOR .............................................................................................. 17

 

C

OMPONENTS

.............................................................................................................................................. 17

 

I

NSTALLATION

 .............................................................................................................................................. 18

 

A

PPENDIX 

1

 

-

 

M

ATCHING OF 

RT

 SENSOR SIGNALS

 ............................................................................................ 25

 

 

A

PPENDIX 

2

 

-

 

R

USTPROOF 

W

ELD 

P

ROCEDURES

 .............................................................................................. 26

 

INSTALLATION OF OPTIONAL ACCESSORIES .......................................................................................... 27

 

E

XTERIOR LIGHTS

/

 ALARMS 

(BRT

 

620-M,

 

BRT

 

622)

 ..................................................................................... 27

 

I

MPRIMANTE 

(BRT

 

504)

 .............................................................................................................................. 28

 

CONTACT US .......................................................................................................................................... 29

 

UPDATE NOTES ...................................................................................................................................... 30

 

 

 

 

Summary of Contents for BRT 5

Page 1: ...INSTALLATION MANUAL SCALES FOR TRUCKS BRT4 BRT5 SERIES I V1 0 0...

Page 2: ......

Page 3: ...EL TRUCKS 11 COMPONENTS 11 ADDITIONAL COMPONENTS TRACTOR TRAILER 12 INSTALLATION ON TRACTOR TRAILER CONFIGURATION 13 Tractor end 13 Trailer end 15 INSTALLATION ON 6 10 12 WHEEL TRUCK CONFIGURATION 16...

Page 4: ...seller will be able to adjust your TrackWeight scale according to your needs If you do the installation yourself no problem Consult this installation manual to guide you step by step Then flip through...

Page 5: ...Installation Manual V1 0 0 5 Main configurations Semi trailer...

Page 6: ...Installation Manual V1 0 0 6 6 10 wheel truck...

Page 7: ...Installation Manual V1 0 0 7 12 wheel truck If it is a lift axle it is possible to replace the mechanical sensor with an air sensor depending on the type of suspension...

Page 8: ...or and communication box Components No Quantity Part Number Component 1 1 BRT 6299 or BRT 6298 BRT 5 Monitor or BRT 4 2 1 BRT 5300 Communication Box 3 1 BRT 5137 Power cable 4 1 BRT 5136 or BRT 5138 B...

Page 9: ...hboard with the stand 2 The communication box is located inside the dashboard You must select a location to protect it with enough space to allow the installation of sensors and cabling CAUTION Avoid...

Page 10: ...nected to a stable source with a free fuse minimum 5A The black wire must be added to the board s common neutral or other neutral for the scale monitor only The other end of the cable should be lead t...

Page 11: ...height valve Quantity Part Number Component 1 BRT 560 Air Sensor 1 BRT 5053 or BRT 5055 T tube fitting or x x tube BRT 5220 tube If two height valves Quantity Part Number Component 2 BRT 560 Air Senso...

Page 12: ...e components for installing an air sensor on tractor trailer configurations Quantity Part Number Component BRT 580 Twisted air hose with service hand BRT 582 air hose with service hand BRT 584 Service...

Page 13: ...dy indicates the air pressure it is possible to connect to this pressure indicator in the cab 4 Insert the cut air line and the BRT 5220 tube into the T fitting and lead this tube to the front of the...

Page 14: ...the BRT 5047 component and route this tube to the BRT 560 air sensor to connect them together 11 Connect all BRT 560 air sensors to the communication box on the inputs It is important to identify the...

Page 15: ...the T fitting and lead this tube to the front of the trailer 18 Make a 1 in diameter hole in the mounting wall to insert the BRT 5565 service hand with valve 19 Insert the BRT 5051 fitting into the B...

Page 16: ...a single height valve and a dial already indicates the air pressure it is possible to connect to this pressure indicator in the cab 4 Insert the cut air line and BRT 5220 tube into the T fitting and...

Page 17: ...cktite Black enamel paint quick dry Self locking tie wraps REQUIRED TOOLS Installing a mechanical RT sensor Components Optional stainless steel component available No Quantity Part No Component 1 2 15...

Page 18: ...h the protective cover so that the sensor does not catch on the oil pan or any other part of the truck For rear axles Place the sensors in opposite positions ideally centered between the bushing and t...

Page 19: ...ure you find the center of the beam width and check the clearance 4 Use pliers to hold the blocks in place before welding 5 Preheat around blocks up to 65 C 6 Stop each outside corner of the two block...

Page 20: ...e weld must exceed the blocks by at least 15 mm 8 Vertically weld 2 20 x steel bolts or rustproofing depending on option purchased at the position shown in the image below 9 Hide threads stationary bl...

Page 21: ...n position including the longest part of the side of the adjustment block L shape Force the two 20 x bolts through the foam 11 Insert the threaded portion of the TrackWeight load cell sensor into the...

Page 22: ...uts and note its position 15 From the TrackWeight scale monitor navigate to the Diagnosis menu for BRT 5 For BRT 4 navigate to the Advanced Diagnosis 2 menu 16 Tighten the horizontal nut so that it bu...

Page 23: ...ise you have to tighten and strike again 19 Tighten the 24 x 1 vertical bolt to the fixed block as far as it will go 20 Release the horizontal locking nut until the signal is 26 0 mV for a full beam F...

Page 24: ...Installation Manual V1 0 0 24 22 Secure the protective cover with the two 20 flanged nuts 23 Use tie wraps to hold the cable in place all the way to the communication box...

Page 25: ...or color and description Colour of wire Red Black White Green Position 1 2 3 4 Name ALIM GND Signal Signal The TrackWeight scale adjusts the ALIM voltage to 10 0 VDC relative to the GND which matches...

Page 26: ...Installation Manual V1 0 0 26 Appendix 2 Rustproof Weld Procedures...

Page 27: ...arms BRT 620 M BRT 622 Connection diagram for the set of 2 lights BRT 620 M Connection diagram for the set of 3 lights BRT 622 Note The illustration shows the lights installed directly on the truck ch...

Page 28: ...cation box 2 Connect the wire supplied with the printer to the Power 12 24 VDC port red and black of the communication box and the other end to the power wire 3 Connect the 2nd wire the adapter to the...

Page 29: ...ct the RMT Equipment Service Department the exclusive distributor of TrackWeight products in Quebec RMT Equipment Inc 30 Emilien Marcoux suite 101 Blainville QC Canada J7C 0B5 450 951 2862 Toll free 1...

Page 30: ...Installation Manual V1 0 0 30 Update Notes V1 0 0 BRT06340 1 Installation Manual FR TrackWeight S1 Creation of the TrackWeight BRT4 and BRT5 installation Manual...

Page 31: ...ufacturer of on board scales for trucks and semi trailers RMTEQUIP COM Exclusive Dsitributor in Quebec 30 Emilien Marcoux suite 101 Blainville QC Canada J7C 0B5 1 877 663 4311 Sales parts and service...

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