B
SCHEDULED MAINTENANCE
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
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Repair and Service Manual
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SCHEDULED MAINTENANCE CHART
Perform all services at the maintenance interval reached
first.
S –
Indicates operations that need to be performed on
vehicles subjected to severe use.
E –
Indicates emission-related services (Failure to do this
maintenance will not void the emissions warranty but may
affect emissions).
D –
Indicates services that must be performed by an
authorized dealer.
Item
Interval
(perform at interval
that comes first)
Remarks
Page
Hours
Calendar
Steering
Pre-ride
Check for smooth and free operation.
Front suspension
Pre-ride
Inspect. Check for leaks and loose or missing hardware.
Rear suspension
Pre-ride
Inspect. Check for leaks and loose or missing hardware.
Tires
Pre-ride
Check condition and pressure.
Wheel lug nuts
Pre-ride
Check for loose or missing.
Accelerator
Pre-ride
Check for smooth operation.
Brake system
Pre-ride
Check for proper operation.
Frame hardware
Pre-ride
Check for loose or missing.
Fuel and engine oil
level
Pre-ride
Check for correct level.
Air filter
Pre-ride
Inspect. Clean or replace as needed.
Headlights and tail-
lights
Pre-ride
Check operation. Replace bulbs as needed.
Reverse warning
alarm
Pre-ride
Check operation.
Switches
Pre-ride
Check operation.
Fluid leakages
Pre-ride
Inspect entire vehicle for leaks
CVT belt
Pre-ride
Check condition.
Engine oil and filter
Initial Service
Replace oil and filter at first 50 hours of operation.
Starter/generator
belt
Initial Service
Check between first 15 and 20 hours.
Wheels
Weekly
Check condition of rims, missing or loose lug nuts.
S
E
Air filter
Weekly
Inspect. Replace as needed.
S
Cooling fins
Weekly
Check for build-up of dirt inside blower housing and fins; clean
as necessary.
S
Engine oil
Weekly
Check level; add as necessary.
Starter/generator
belt
Weekly
Check condition.
S
Brake shoes
10
Monthly
Inspect. Replace as needed.
Parking brake
20
Monthly
Conduct brake performance test; adjust as necessary
Wiring
20
Monthly
Inspect for loose connections, broken or missing insulation.
Direction selector
20
Monthly
Inspect attachment and mechanism; adjust as necessary.
Steering
20
Monthly
Check for excess play, loose or missing hardware.
S
Tie rods
20
Monthly
Check for excess play, bent rods, loose or missing hardware.