B
90
Repair and Service Manual
FUEL SYSTEM
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
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GENERAL
NOTICE: Hardware that is removed must always be
installed in its original position unless otherwise
specified. If torque values are not specified, refer to
the Torque Specifications Table. See TORQUE
An electric fuel pump supplies fuel from the fuel tank to
the engine injection system through the fuel line (See Fig.
1). The fuel filter is located in the fuel tank along with the
fuel pump.
FUEL
To prevent serious injury or death
resulting from a possible explo-
sion, do not smoke near the fuel
tank or refuel near open flame or electrical items
that could produce a spark.
Always wear safety glasses while refueling to pre-
vent possible eye injury from gasoline or gasoline
vapor.
When refueling, inspect the fuel cap for leaks or
breaks that could result in fuel spillage.
Do not handle fuel in an area that is not adequately
ventilated. Do not permit anyone to smoke in an
area where vehicles are being fueled.
The fuel tank is located under the seat on the passenger
side of the vehicle. Fill the tank with fresh, 87 octane (min-
Do not use fuel with ethanol content greater than 10%.
Do not
mix oil with gasoline.
NOTICE: Some fuels, called oxygenated or reformu-
lated gasoline, are gasoline blended with alcohols
or ethers. Excessive amounts of these blends can
damage the fuel system or cause performance prob-
lems. If any undesirable operating symptoms occur,
use gasoline with a lower percentage of alcohol or
ether.
Do not over fill the fuel tank. Allow adequate space for the
expansion of gasoline.
FUEL SYSTEM SERVICE
A clogged or kinked fuel line can be
a safety hazard if fuel leaks onto a
hot engine.
Tests that involve fuel flow should be avoided if
possible. If a test to determine fuel/vapor presence
or flow is required, the ignition system must be dis-
abled to prevent an ignition spark that could ignite
the fuel/vapor. Never permit smoking or an open
flame in an area that contains fuel/vapor. Clean up
all fuel spills immediately.
Never attempt to repair a damaged or leaking fuel
tank. It must be replaced.
Disconnect the negative (-) battery cable before ser-
vicing the fuel system.
The fuel tank, fuel line, vent line and fuel tank cap should
be checked frequently for leaks, clogs or damage (See
Fuel Tank Removal
Tool List
Qty.
Wrench, 5/16" ..............................................................1
Socket, 5/16"................................................................1
Ratchet.........................................................................1
Drain Pan .....................................................................1
Siphon pump................................................................1
Fuel Container .............................................................1
1.
Disconnect the negative (-) battery cable with an
insulated wrench.
2.
Remove the fuel from the tank with a siphon pump
that is safe for use with gasoline.
NOTICE: Always dispose of fuel safely.
3.
Press the tab to disconnect the fuel pump wire
located at the top of the fuel tank (See Fig. 2).
Fig. 2 Fuel Pump Wire
