Toyota Hiace Owner'S Manual Download Page 156

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HIACE_AE (L/O 0308)

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YOURSELF MAINTENANCE

Introduction

Engine compartment overview

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Engine coolant reservoir location

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Radiator and condenser locations

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Fuse locations

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yourself service precautions

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SECTION

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Not for Reproduction

Summary of Contents for Hiace

Page 1: ...Finish 表１豪州E read carefully and keep in the vehicle For your safety and comfort N o t f o r R e p r o d u c t i o n ...

Page 2: ...ur complete satisfaction He will provide quality maintenance and any other assistance you may require Please leave this Owner s Manual in this vehicle at the time of resale The next owner will need this information also All information and specifications in this manual are current at the time of printing However because of Toyota s policy of continual product improvement we reserve the right to ma...

Page 3: ...t anything which may cause injury to people if the warning is ignored You are informed about what you must or must not do in order to reduce the risk of injury to yourself and others NOTICE This is a warning against anything which may cause damage to the vehicle or its equipment if the warning is ignored You are informed about what you must or must not do in order to avoid or reduce the risk of da...

Page 4: ...s This vehicle should not be modified with non genuine Toyota products Modification with non genuine Toyota products could affect its performance safety or durability and may even violate governmental regulations In addi tion damage or performance problems resulting from the modification may not be covered under warranty Installation of a mobile two way radio system As the installation of a mobile...

Page 5: ...losive chemicals If the vehicle is scrapped with the airbags left as they are this may cause an accident such as fire Be sure to have the SRS airbag system removed and dis posed of by a qualified service shop or by your Toyota dealer before you dispose of your vehicle N o t f o r R e p r o d u c t i o n ...

Page 6: ...witch Transmission and Parking brake 61 7 Car audio system 69 8 Air conditioning system 77 9 Other equipment 87 2 INFORMATION BEFORE DRIVING YOUR TOYOTA 93 3 STARTING AND DRIVING 105 4 IN CASE OF AN EMERGENCY 119 5 CORROSION PREVENTION AND APPEARANCE CARE 139 6 MAINTENANCE REQUIREMENTS 145 7 DO IT YOURSELF MAINTENANCE 1 Introduction 149 2 Engine and Chassis 157 3 Electrical components 169 8 SPECIF...

Page 7: ...urer s plate with the heading MODEL See Your Toyota s identification in Section 2 for the manufacturer s plate location Basic code RZH103 RZH113 RZH125 Models with 2RZ E engine LH162 LH172 LH184 Models with 5L engine Wheelbase 0 6 Standard wheelbase 1 7 Long wheelbase 2 8 Super long wheelbase Body type R Van Z Commuter N o t f o r R e p r o d u c t i o n ...

Page 8: ...1 OPERATION OF INSTRUMENTS AND CONTROLS Overview of instruments and controls Instrument panel overview 2 Instrument cluster overview 4 Indicator symbols on the instrument panel 6 SECTION 1 1 N o t f o r R e p r o d u c t i o n ...

Page 9: ... interior light 5 Center vents 6 Instrument cluster 7 Power window switches 8 Window lock switch 9 Fuel filler door opener 10 Manual transmission gear shift lever or automatic transmission selector lever 11 Parking brake lever 12 Glove box Instrument panel overview N o t f o r R e p r o d u c t i o n ...

Page 10: ... signal switches 6 Rear interior light switch 7 Power back door lock switch 8 Throttle knob 9 Instrument panel light control dial 10 Ignition switch 11 Tilt steering lock release lever 12 Power rear view mirror control switches 13 Rear window defogger switch 14 Cigarette lighter 15 Ashtray 16 Car audio N o t f o r R e p r o d u c t i o n ...

Page 11: ...nd indicator lights 2 Speedometer 3 Tachometer 4 Odometer 5 Twin trip meters 6 Trip meter reset knob 7 Engine coolant temperature gauge 8 Low fuel level warning light 9 Fuel gauge Instrument cluster overview With tachometer N o t f o r R e p r o d u c t i o n ...

Page 12: ... reminder indicators and indicator lights 2 Speedometer 3 Trip meter reset knob 4 Odometer 5 Trip meter 6 Engine coolant temperature gauge 7 Low fuel level warning light 8 Fuel gauge Without tachometer N o t f o r R e p r o d u c t i o n ...

Page 13: ... light SRS warning light Headlight high beam indicator light Turn signal indicator lights Automatic transmission indicator lights Engine preheating indicator light The indicators marked with are service reminder indicators For details see Service reminder indicators and warning buzz er in Section 1 5 Malfunction indicator lamp Overdrive off indicator light Anti lock brake system warning light Indi...

Page 14: ...O 0308 7 OPERATION OF INSTRUMENTS AND CONTROLS Keys and Doors Keys 8 Side doors 8 Power windows 10 Side windows 13 Back door 13 Engine access hole cover 14 Fuel tank cap 15 SECTION 1 2 N o t f o r R e p r o d u c t i o n ...

Page 15: ...r keys or if you need additional keys duplicates can be made by a Toyota dealer using the key number We recommend writing down the key num ber and storing it in a safe place LOCKING AND UNLOCKING WITH KEY Insert the key into the keyhole and turn it To lock Turn the key forward To unlock Turn the key backward Vehicles with a power door lock system The front passenger s door sliding door and back do...

Page 16: ...simulta neously with the driver s door CAUTION Before driving be sure that the doors are closed and locked especially when small children are in the ve hicle Along with the proper use of seat belts locking the doors helps prevent the driver and passengers from being thrown out from the ve hicle in an accident It also helps pre vent the doors from being opened unintentionally LOCKING AND UNLOCKING ...

Page 17: ...on a gradient the door will slide faster when opening or closing so be es pecially careful that the passengers do not get hit or pinched by the door D When stopping on a downward slope open the door fully while passengers are getting on or off Do not pull the outside handle or push door handle while the door is open The door could suddenly close by itself causing injury NOTICE Do not close the sli...

Page 18: ...off It stops working when you open either front door Jam protection function During automat ic closing operation or key off closing op eration the window stops and opens half way if something gets caught between the window and window frame If the window receives a strong impact this function may work even if nothing is caught CAUTION D Never try jamming any part of your body to activate the jam pr...

Page 19: ...of all occupants are kept completely inside the vehicle If someone s neck head or hands get caught in a closing window it could result in death or serious in jury When anyone closes the power windows make sure he or she op erates the windows safely D When small children are in the ve hicle never let them use the power window switches without supervi sion Use the WINDOW LOCK switch to prevent them ...

Page 20: ...oading luggage To close the back door lower it and press down on it After closing the back door try pulling it up to make sure it is secure ly closed Closing the back door with the inside lock button pushed in will also lock the back door Be careful not to lock your keys in the vehicle CAUTION Keep the back door closed while driv ing This not only keeps the luggage from being thrown out but also p...

Page 21: ... outward Vehicles with a power door lock sys tem The back door lock will be controlled with the driver s door lock knob For in structions see Side doors in this Sec tion LOCKING AND UNLOCKING WITH POWER BACK DOOR LOCK SWITCH Push the power back door lock switch To lock Push the switch on the LOCK side To unlock Push the switch on the UNLOCK side Strap Engine access hole cover N o t f o r R e p r o...

Page 22: ...ure it is securely locked by pushing for ward and rearward on the top of the seatback 1 To open the fuel filler door pull the lever When refueling turn off the engine CAUTION D Do not smoke cause sparks or al low open flames when refueling The fumes are flammable D When opening the cap do not re move the cap quickly In hot weath er fuel under pressure could cause injury by spraying out of the fill...

Page 23: ...oke cause sparks or al low open flames when refueling The fumes are flammable D When opening the cap do not re move the cap quickly In hot weath er fuel under pressure could cause injury by spraying out of the filler neck if the cap is suddenly re moved 2 To remove the fuel tank cap turn the cap slowly counterclockwise then pause slightly before removing it It is not unusual to hear a slight swoos...

Page 24: ... D Make sure the cap is tightened se curely to prevent fuel spillage in the event of an accident D Use only a genuine Toyota fuel tank cap for replacement It is designed to regulate fuel tank pressure N o t f o r R e p r o d u c t i o n ...

Page 25: ...Finish HIACE_AE L O 0308 18 N o t f o r R e p r o d u c t i o n ...

Page 26: ...ring wheel and Mirrors Seats 20 Driver s seat 20 Head restraints 21 Seat belts 22 SRS driver airbag 27 SRS driver airbag and front passenger airbag 32 Tilt steering wheel 39 Outside rear view mirrors 40 Anti glare inside rear view mirror 41 SECTION 1 3 N o t f o r R e p r o d u c t i o n ...

Page 27: ...ols are within easy reach of the driver CAUTION D Adjustments should not be made while the vehicle is moving as the seat may unexpectedly move and cause the driver to lose control of the vehicle D When adjusting the seat be careful that the seat does not hit a passen ger or luggage D After adjusting the seat position try sliding it forward and backward to make sure it is locked in posi tion D Afte...

Page 28: ... sitting up straight and well back in the seats If you are reclined the lap belt may slide past your hips and apply re straint forces directly to the abdomen or your neck may contact the shoul der belt In the event of a frontal collision the more the seat is re clined the greater the risk of death or personal injury For your safety and comfort adjust the head restraint before driving To raise Pull...

Page 29: ...s We re commend installing the rear seat belts on your vehicle Ask your Toyota deal er in rear seat belts can be installed on your vehicle On models without a rear seat also ask if a rear seat with seat belts can be installed If installation is possible put the child in the rear seat and use the seat belts According to accident statistics the child is safer when properly restrained in the rear sea...

Page 30: ...e the belt webbing or hardware Take care that they do not get caught or pinched in the seat or doors D Inspect the belt system periodically Check for cuts fraying and loose parts Damaged parts should be re placed Do not disassemble or modify the system D Keep the belts clean and dry If they need cleaning use a mild soap solution or lukewarm water Never use bleach dye or abrasive clean ers they may...

Page 31: ...sit up straight and well back in the seat To fasten your belt pull it out of the retractor and insert the tab into the buckle You will hear a click when the tab locks into the buckle The seat belt length automatically adjusts to your size and the seat position The retractor will lock the belt during a sudden stop or on impact It also may lock if you lean forward too quickly A slow easy motion will...

Page 32: ...itioned lap belts and loose fitting belts could cause seri ous injuries due to sliding under the lap belt during a collision or other unintended result Keep the lap belt positioned as low on hips as possible D For your safety do not place the shoulder belt under your arm To release the belt press the buckle re lease button and allow the belt to re tract If the belt does not retract smoothly pull i...

Page 33: ...t does not function normally immediately contact your Toyota dealer Do not use the seat until the seat belt is fixed It cannot protect an adult occupant or your child from injury Adjust to a sung fit Too high Keep as low on hips as possible Remove excess length of the belt and adjust the belt position To shorten the belt pull the free end of the belt Position the lap belt as low possible on your h...

Page 34: ...ry by inflating The SRS airbag helps to reduce injuries mainly to the driver s head or chest caused by directly hitting the steering wheel Be sure to wear your seat belt properly CAUTION A driver too close to the steering wheel during airbag deployment can be killed or seriously injured Toyota strongly recommends that D The driver sit as far back as pos sible from the steering wheel while still ma...

Page 35: ...ation The SRS airbag will deploy if the severity of the impact is above the designed threshold level comparable to an approxi mate 25 km h 15 mph collision when impacting straight into a fixed barrier that does not move or deform If the severity of the impact is below the above threshold level the SRS airbag may not deploy However this threshold velocity will be considerably higher if the vehicle ...

Page 36: ...ing into or jumping over a deep hole Landing hard or vehicle falling The SRS airbag may deploy if a serious impact occurs to the underside of your vehicle Some examples are shown in the illustration The SRS airbag system consists mainly of the following components and their loca tions are shown in the illustration 1 SRS warning light 2 Airbag module for driver airbag and inflator 3 Airbag sensor a...

Page 37: ...s designed to inflate only once CAUTION D The SRS airbag system is designed only as a supplement to the prima ry protection of the driver side seat belt system The driver can be killed or seriously injured by the inflating airbag if he she does not wear the available seat belt proper ly During sudden braking just be fore a collision an unrestrained driver can move forward into direct contact with ...

Page 38: ...ion of electronic devices such as a mobile two way radio cassette tape player or compact disc player z Modification of the suspension sys tem z Modification of the front end struc ture z Attachment of a grille guard bull bar kangaroo bar etc snowplow winches or any other equipment to the front end z Repairs made on or near the front end structure console steering col umn or steering wheel This SRS...

Page 39: ...ect occupant in the center position In response to a severe frontal impact the SRS airbags work together with the seat belts to help reduce injury by inflat ing The SRS airbags help to reduce inju ries mainly to the driver s or front outside passenger s head or chest caused by di rectly hitting the steering wheel or dash board The front passenger airbag is acti vated even with no passenger in the ...

Page 40: ...esigned threshold level comparable to an approxi mate 25 km h 15 mph collision when impacting straight into a fixed barrier that does not move or deform If the severity of the impact is below the above threshold level the SRS airbags may not deploy However this threshold velocity will be considerably higher if the vehicle strikes an object such as a parked vehicle or sign pole which can move or de...

Page 41: ...eep hole Landing hard or vehicle falling The SRS airbags may deploy if a seri ous impact occurs to the underside of your vehicle Some examples are shown in the illustration The SRS airbag system consists mainly of the following components and their loca tions are shown in the illustration 1 Airbag module for driver airbag and inflator 2 SRS warning light 3 Airbag sensor assembly 4 Airbag module fo...

Page 42: ...ot be hot The airbags are designed to inflate only once A crash severe enough to inflate the air bags may break the windshield as the vehicle buckles In vehicles with a pas senger airbag the windshield may also be damaged by absorbing some of the force of the inflating airbag CAUTION D The SRS airbag system is designed only as a supplement to the prima ry protection of the driver side and front ou...

Page 43: ...xtreme Hazard Do not use a rear ward facing child restraint on a seat protected by an airbag in front of it This is because the force of the rapid inflation of the front pas senger airbag can cause death or serious injury to the child Vehicles with the front passenger airbag dis play a warning label on the passen ger side instrument panel as shown above to remind you not to install a rear facing c...

Page 44: ...since the airbag inflates with considerable speed and force Otherwise the child may be killed or seriously injured D Do not hold a child on your lap or in your arms Use a child restraint system in the rear seat D Do not put objects or your pets on or in front of the dashboard or steering wheel pad that houses the airbag system They might restrict inflation or cause death or serious injury as they ...

Page 45: ...tallation of electronic devices such as a mobile two way radio cassette tape player or compact disc player z Modification of the suspension sys tem z Modification of the front end struc ture z Attachment of a grille guard bull bar kangaroo bar etc snowplow winches or any other equipment to the front end z Repairs made on or near the front end structure console steering col umn steering wheel or da...

Page 46: ...ery cables before contacting your Toyota dealer To change the steering wheel angle hold the steering wheel pull up the lock release lever tilt the steering wheel to the desired angle and release the lever When the steering wheel is in a low posi tion it will spring up as you release the lock release lever CAUTION D Do not adjust the steering wheel while the vehicle is moving Doing so may cause the...

Page 47: ...ous injuries To adjust a mirror use the switches The key must be in the ACC or ON position 1 Master switch To select the mirror to be adjusted Place the switch at L left or R right 2 Control switch To adjust the mirror Push the switch in the desired direc tion NOTICE If ice should jam the mirror do not operate the control or scrape the mir ror face Use a spray de icer to free the mirror Outside re...

Page 48: ... ror Pull the lever toward you to reduce glare from the headlights of the vehicle behind you during night driving Before adjusting the mirror to the position with most clarity push the day night change lever away from you daylight driv ing position Remember that by reducing glare you also lose some rear view clarity CAUTION Do not adjust the mirror while the vehicle is moving Doing so may cause th...

Page 49: ...Finish HIACE_AE L O 0308 42 N o t f o r R e p r o d u c t i o n ...

Page 50: ...ights and turn signals 44 Emergency flashers 45 Instrument panel light control 45 Front fog lights 46 Front interior light 46 Rear interior lights 46 Step light 47 Windshield wipers and washer 48 Rear window wiper and washer 48 Rear window defogger 49 SECTION 1 4 N o t f o r R e p r o d u c t i o n ...

Page 51: ...r all the way back and release A blue light in the instrument panel indi cates high beam is on The headlight flasher works even when the headlight switch is off Lane change Left turn Right turn For signaling turns move the lever up or down in the conventional manner The key must be in the ON position The turn signal is self cancelling after a turn but after a lane change you may have to cancel it ...

Page 52: ...ffic hazard Always pull as far off the road as pos sible The turn signal light switch will not work when the emergency flashers are operat ing NOTICE To prevent the battery from being dis charged do not leave the switch on longer than necessary when the en gine is not running To adjust the brightness of the instru ment panel lights turn the dial Emergency flashers Instrument panel light control N ...

Page 53: ...They will come on when the tail lights are turned on To turn on the front interior light slide the switch With the switch in the DOOR position the light comes on when either front door is opened On Off Door Type A Off On Door Type B Front fog lights Front interior light Rear interior lights N o t f o r R e p r o d u c t i o n ...

Page 54: ...lid ing door or back door is opened The light goes off when both doors are closed On Off To turn on the rear interior lights push the switch in The rear interior lights will come on when you open either sliding door or back door To turn on the step light push the switch in The step light will turn off when the slid ing door and back door are closed Operating from driver s seat Step light N o t f o...

Page 55: ... from freezing on your windshield which can block your vision NOTICE Do not operate the wipers if the wind shield is dry It may scratch the glass To turn on the rear window wiper twist the lever knob upward The key must be in the ON position Lever position Speed setting Position 1 Intermittent Position 2 Normal To squirt washer fluid on the rear window twist the knob upward or downward as far as i...

Page 56: ...g Push the switch once again to turn the defogger off Make sure you turn the defogger off when the window is clear Leaving the defogger on for a long time could cause the battery to discharge especially during stop and go driving The defogger is not designed for drying rain water or for melting snow NOTICE z To prevent the battery from being discharged turn the switch off when the engine is not ru...

Page 57: ...Finish HIACE_AE L O 0308 50 N o t f o r R e p r o d u c t i o n ...

Page 58: ...Gauges Meters and Service reminder indicators Fuel gauge 52 Engine coolant temperature gauge 52 Tachometer 53 Odometer and trip meter 53 Odometer and twin trip meters 54 Service reminder indicators and warning buzzer 55 SECTION 1 5 N o t f o r R e p r o d u c t i o n ...

Page 59: ... the tank the fuel gauge needle may fluctuate or the low fuel level warning light may come on earlier than usual The gauge indicates the engine coolant temperature when the ignition switch is on The engine operating temperature will vary with changes in weather and engine load If the needle points to the red zone or higher stop your vehicle and allow the engine to cool Your vehicle may overheat du...

Page 60: ...ft points and to prevent en gine lugging and over revving Driving with the engine running too fast causes excessive engine wear and poor fuel economy Remember in most cases the slower the engine speed the greater the fuel economy NOTICE Do not let the indicator needle get into the red zone This may cause severe engine damage Odometer Trip meter Trip meter reset knob The odometer records the total ...

Page 61: ...nt distances indepen dently To reset the upper trip meter press the trip meter reset knob To re set the lower meter turn the knob clockwise and press it The black digits in white of the left meter indicate tenths of kilometers For example you can use one meter to calculate the fuel economy and the other to measure the distance on each trip Odometer and twin trip meters N o t f o r R e p r o d u c ...

Page 62: ...s off stop immediately and contact Toyota dealer b Stop and check c Stop and check d Add engine oil e Low fuel level warning light Fill up tank f indicator and buzzer Drain water g Take vehicle to Toyota dealer Service reminder indicators and warning buzzer N o t f o r R e p r o d u c t i o n ...

Page 63: ...r or buzzer comes on Do this h Add engine coolant i Take vehicle to Toyota dealer immediately j Close both front doors sliding door and back door k Take vehicle to Toyota dealer l Take vehicle to Toyota dealer N o t f o r R e p r o d u c t i o n ...

Page 64: ... being discharged If it comes on while you are driving there is a problem somewhere in the charging system The engine ignition will continue to oper ate however until the battery is dis charged Turn off the air conditioning blower radio etc and drive directly to the nearest Toyota dealer or repair shop NOTICE Do not continue driving if the engine drive belt is broken or loose c Low Engine Oil Pres...

Page 65: ...may come on earlier than usual f Fuel Filter Warning Light and Buzz er diesel powered vehicles The light and buzzer warn you that the amount of accumulated water in the fuel filter has reached the specified level If they come on drain the water immedi ately See Section 7 2 for instructions for how to drain the water NOTICE Never drive the vehicle with the warn ing light and buzzer on Continued dri...

Page 66: ...ght turns off after a few seconds There after if the system malfunctions the light comes on again When the ABS warning light is on and the brake system warning light is off the anti lock brake system does not operate but the brake system still operates con ventionally When the ABS warning light is on and the brake system warning light is off the anti lock brake system does not operate so that the ...

Page 67: ...e SRS warning light should come on It goes off after about 6 seconds 5 Turn the ignition key to ON but do not start the engine All the service reminder indicators ex cept the open door warning light and SRS warning light should come on The ABS warning light goes off after a few seconds The SRS warning light goes off after about 6 seconds If any service reminder indicator or warn ing buzzer does no...

Page 68: ... INSTRUMENTS AND CONTROLS Ignition switch Transmission and Parking brake Ignition switch with steering lock 62 Throttle knob 63 Automatic transmission 64 Manual transmission 67 Parking brake 68 SECTION 1 6 N o t f o r R e p r o d u c t i o n ...

Page 69: ...remove the key when the ve hicle is moving as this will lock the steering wheel and result in loss of steering control NOTICE Do not leave the key in the ON position if the engine is not running The battery will discharge and the ignition could be damaged START Starter motor on The key will return to the ON position when released For starting tips see Section 3 ON Engine on and all accessories on ...

Page 70: ...he engine is not running The battery will discharge Turn the throttle knob clockwise to in crease engine speed To return the en gine to the normal idle speed turn the knob counterclockwise Use the throttle knob in the following cases D The heating effect boosts in extremely cold conditions when the vehicle is not moving D If the engine runs roughly after starting from extreme cold For details see ...

Page 71: ...nd engine starting R Reverse N Neutral D Normal driving with overdrive on 2 Stronger engine braking L Maximum engine braking Automatic transmission Lock release button To prevent misshifting Shift while holding the lock release button in Selector lever Overdrive switch Shift normally N o t f o r R e p r o d u c t i o n ...

Page 72: ... quieter driving If the engine coolant temperature is low the transmission will not shift into the over drive gear even with the overdrive on CAUTION Never put your foot on the accelera tor pedal while shifting 3 Release the parking brake and brake pedal Depress the accelerator pedal slowly for smooth starting d Using engine braking To use engine braking you can downshift the transmission as follo...

Page 73: ...gine 2 93 km h 57 mph L 49 km h 30 mph 5L engine 2 73 km h 45 mph L 38 km h 23 mph z Do not continue hill climbing or hard towing for a long time in the 2 or L position This may cause severe automatic transmission dam age from overheating To prevent such damage D position should be used in hill climbing or hard towing f Backing up 1 Bring the vehicle to a complete stop 2 With the brake pedal held ...

Page 74: ...shown above Press the clutch pedal down fully while shifting and then release it slowly Do not rest your foot on the pedal while driving because it will cause clutch trouble Do not use the clutch to hold the vehicle when stopped on an uphill grade use the parking brake Upshifting too soon or downshifting too late will cause lugging and possibly ping ing Regularly revving the engine to maxi mum spe...

Page 75: ...y stopped before shifting into reverse When parking firmly apply the parking brake to avoid inadvertent creeping To set Pull up the lever For better hold ing power first depress the brake pedal and hold it while setting the parking brake To release Pull up the lever slightly 1 press the lock release button 2 and low er 3 To remind you that the parking brake is set the parking brake reminder light ...

Page 76: ...nish HIACE_AE L O 0308 69 OPERATION OF INSTRUMENTS AND CONTROLS Car audio system Reference 70 Using your audio system 70 Car audio system operating hints 75 SECTION 1 7 N o t f o r R e p r o d u c t i o n ...

Page 77: ...r own system Tone How good an audio program sounds to you is largely determined by the mix of the treble and bass levels In fact differ ent kinds of music and vocal programs usually sound better with different mixes of treble and bass Balance A good balance of the left and right stereo channels and of the front and rear sound levels is also important Keep in mind that if you are listening to a ste...

Page 78: ...sh HIACE_AE L O 0308 71 Details of specific buttons controls and features are described in the alphabetical list that follows Controls and features Type 1 Preset buttons N o t f o r R e p r o d u c t i o n ...

Page 79: ...ton The preset station memory will be canceled out if the power source is interrupted battery disconnected or fuse blown PWR VOL Power Volume Push PWR VOL to turn the audio system on and off Turn the PWR VOL to adjust the volume TONE Turn the TONE knob to adjust the tone TUNE SEEK Tuning Push and release the up or down side of TUNE SEEK to step up or down the station band If you hear a beep you he...

Page 80: ...Finish HIACE_AE L O 0308 73 Details of specific buttons controls and features are described in the alphabetical list that follows Type 2 N o t f o r R e p r o d u c t i o n ...

Page 81: ...urn the BAL knob with pulling to adjust the balance between the right and left speakers PWR VOL Power Volume Push PWR VOL to turn the audio system on and off Turn PWR VOL to adjust the volume ST Stereo reception display Your radio automatically changes to stereo reception when a stereo broadcast is re ceived ST appears on the display If the signal becomes weak the radio reduces the amount of chann...

Page 82: ...does not indicate a malfunction RADIO RECEPTION FM broadcasts have a range of about 40 km or 25 miles When driving away from a station you may have to fine tune your radio and turn up the volume as the sta tion gets weaker Because FM uses a line of sight signal tall buildings or hills may sometimes block reception These are all normal characteristics of FM recep tion and do not indicate any proble...

Page 83: ...Finish HIACE_AE L O 0308 76 N o t f o r R e p r o d u c t i o n ...

Page 84: ...F INSTRUMENTS AND CONTROLS Air conditioning system Front air conditioning system Controls 78 Air flow selector settings 81 Operating tips 81 Side vents 83 Center vents 83 Rear cooler system 84 SECTION 1 8 N o t f o r R e p r o d u c t i o n ...

Page 85: ...HIACE_AE L O 0308 78 1 Air flow selector 2 Air intake selector 3 A C button on some models 4 Fan speed selector 5 Temperature selector Front air conditioning system Controls N o t f o r R e p r o d u c t i o n ...

Page 86: ...elect the vents used for air flow 1 Panel Air flows mainly from the instrument panel vents 2 Bi level Air flows from both the floor vents and the instrument panel vents 3 Floor Air flows mainly from the floor vents 4 Floor Windshield Air flows mainly from the floor vents and windshield vents 5 Windshield Air flows mainly from the windshield vents For details about air flow selector settings see Ai...

Page 87: ...rculate Recirculates the air inside the vehicle 2 Fresh Draws outside air into the sys tem A C button on some models To turn the air conditioning press the A C button The A C button indicator will come on To turn the air conditioning off press the button again N o t f o r R e p r o d u c t i o n ...

Page 88: ... snow for example D On humid days do not blow cold air on the windshield The windshield could fog up because of the difference in air temperature on the inside and outside of the windshield D Keep the area under the front seats clear to allow air to circulate through out the vehicle D On cold days set the fan speed to high for a minute to help clear the intake ducts of snow or moisture This can re...

Page 89: ...Towards red zone Air intake FRESH outside air Air flow FLOOR Air conditioning OFF D For quick heating select recirculated air for a few minutes To keep the windows from fogging select fresh af ter the vehicle interior has been warmed D Press the A C button on for dehumidi fied heating D Choose floor windshield air flow to heat the vehicle interior while defrosting the windshield Air conditioning F...

Page 90: ...choose floor windshield air flow Middle position Upper position Lower position Left position Right position Middle position The side vents may be opened or closed as shown Right or upper position The side vent also allows fresh outside air to flow direct ly into the vehicle You can have heated or cooled air mixed up with fresh outside air The amount of air entering depends on vehicle speed Middle ...

Page 91: ...Finish HIACE_AE L O 0308 84 1 A C button 2 Fan speed selector 3 Temperature selector Rear cooler system N o t f o r R e p r o d u c t i o n ...

Page 92: ...utton To turn the air conditioning off press the button again Fan speed selector Move the lever to adjust the fan speed to the right to increase to the left to decrease Temperature selector Move the lever to adjust the tempera ture to the right to cool N o t f o r R e p r o d u c t i o n ...

Page 93: ...Finish HIACE_AE L O 0308 86 N o t f o r R e p r o d u c t i o n ...

Page 94: ... INSTRUMENTS AND CONTROLS Other equipment Clock 88 Cigarette lighter and ashtrays 88 Glove box 89 Center console box 90 Cup holder 90 Tie down hooks 90 Front pillar assist grips 91 Floor mat 91 SECTION 1 9 N o t f o r R e p r o d u c t i o n ...

Page 95: ...sed when the time is between 1 01 1 29 the time will change to 1 00 If the time is between 1 30 1 59 the time will change to 2 00 When the instrument panel lights are turned on the brightness of the time indi cation will be reduced If the electrical power source has been disconnected from the clock the time dis play will automatically be set to 1 00 one o clock Cigarette lighter and front ashtray ...

Page 96: ...tching fire After using the ashtray close the lid completely To remove the ashtray press down on the lock spring plate and pull out Rear ashtray type B To use the ashtray raise the lid When finished with your cigarette thor oughly extinguish it in the ashtray to pre vent other cigarette butts from catching fire After using the ashtray close the lid completely To remove the ashtray pull it out CAUT...

Page 97: ...ink cans in the cup holder as such items may be thrown about in the compartment and possibly injure people in the vehicle during sudden braking or in an accident D Do not lift the center seatback up right when the cup holder is in use To secure your luggage use the tie down hooks as shown above See Luggage stowage precautions in Section 2 for precautions when loading luggage Center console box Cup...

Page 98: ... s side assist grip to avoid interference with your driving if driving on winding or rough roads Use a floor mat of the correct size CAUTION Make sure the floor mat is properly placed on the floor carpet If the floor mat slips and interferes with the movement of the pedals during driv ing it may cause an accident Front pillar assist grips Floor mat N o t f o r R e p r o d u c t i o n ...

Page 99: ...Finish HIACE_AE L O 0308 92 N o t f o r R e p r o d u c t i o n ...

Page 100: ...hree way catalytic converter 95 Engine exhaust cautions 96 Facts about engine oil consumption 97 Brake system 98 Brake pad wear indicators 100 Luggage stowage precautions 101 Rear step bumper 101 Limited slip differential 102 Your Toyota s identification 102 Suspension and chassis 103 SECTION 2 N o t f o r R e p r o d u c t i o n ...

Page 101: ...eaded fuel will fit it but the larger stan dard nozzle on pumps with leaded gas will not NOTICE Do not use leaded gasoline on your vehicle Use of leaded gasoline will cause the three way catalytic convert er to lose its effectiveness the emis sion control system to function im properly and damage to the engine Also this can increase maintenance costs Diesel engine Use only diesel fuel OCTANE CETAN...

Page 102: ...eaves paper or rags NOTICE A large amount of unburned gases flowing into the three way catalytic converter may cause it to overheat and create a fire hazard To prevent this and other damage observe the following precautions z Use only unleaded gasoline z Do not drive with an extremely low fuel level running out of fuel could cause the engine to misfire creat ing an excessive load on the three way ...

Page 103: ...gas It can cause unconsciousness or even death D Make sure the exhaust system has no holes or loose connections The system should be checked from time to time If you hit something or notice a change in the sound of the exhaust have the system checked immediately D Do not run the engine in a garage or enclosed area except for the time needed to drive the vehicle in or out The exhaust gases cannot e...

Page 104: ... frequent acceleration and decel eration A new engine consumes more oil since its pistons piston rings and cylinder walls have not become conditioned Oil consumption Max 1 0 L per 1000 km 1 1 qt 600 miles 0 9 lmp qt 600 miles When judging the amount of oil con sumption note that the oil may become diluted and make it difficult to judge the true level accurately As an example if a vehicle is used f...

Page 105: ...igned to help prevent lock up of the wheels during a sudden braking or braking on slippery road surfaces This assists in providing directional stability and steer ing performance of the vehicle under these circumstances Effective way to press the ABS brake pedal When the anti lock brake system function is in action you may feel the brake pedal pulsating and hear a noise In this situation to let th...

Page 106: ...nti lock brake system on If tire grip performance exceeds its capability or if hydroplaning occurs during high speed driving in the rain the anti lock brake system does not provide vehicle control Anti lock brake system is not de signed to shorten the stopping dis tance Always drive at a moderate speed and maintain a safe distance from the vehicle in front of you Compared with vehicles without an ...

Page 107: ...alfunction somewhere in the components moni tored by the warning light system Con tact your Toyota dealer as soon as possible to service the vehicle D The light does not come on when the ignition key is turned to the ON posi tion or remains on D The light comes on while you are driv ing A warning light turning on briefly during operation does not indicate a problem The brake pad wear indicators on...

Page 108: ...loor as possible D Never allow anyone to ride in the luggage compartment It is not de signed for passengers They could be injured in sudden braking or a collision D Do not drive with objects left on top of the instrument panel They may interfere with the driver s field of view Or they may move during sharp vehicle acceleration or turn ing and impair the driver s control of the vehicle In an accide...

Page 109: ...nger or re sult in serious injury NOTICE Use only a spare tire of the same size construction and load capacity as the original tires on your Toyota because damage to the limited slip differential could possibly occur with another tire type Cover Vehicle identification number Manufacturer s plate The vehicle identification number VIN is the legal identifier for your vehicle The vehicle identificati...

Page 110: ...ber is stamped on the engine block as shown CAUTION Do not modify the suspension chassis with lift kits spacers springs etc It can cause dangerous handling charac teristics resulting in loss of control Engine number Suspension and chassis N o t f o r R e p r o d u c t i o n ...

Page 111: ...Finish HIACE_AE L O 0308 104 N o t f o r R e p r o d u c t i o n ...

Page 112: ...rting the engine 106 How to start the engine 106 Pre trip safety check 108 Tips for driving in various conditions 109 Winter driving tips 110 Trailer towing 111 How to save fuel and make your vehicle last longer 116 SECTION 3 N o t f o r R e p r o d u c t i o n ...

Page 113: ...only De press the brake pedal and hold it to the floor until driving off Before starting the engine be sure to fol low the instructions in a Before crank ing Normal starting procedure The multiport fuel injection system sequen tial multiport fuel injection system in your engine automatically controls the proper air fuel mixture for starting You can start a cold or hot engine as follows With your f...

Page 114: ...warming up drive with smoothly turning engine until engine cool ant temperature is within normal range If the weather is extremely cold 1 Turn the key to ON and verify that the engine preheating indicator light has come on Keep the key in the ON position until the light goes off 2 With the accelerator pedal fully down to the floor crank the engine by turn ing the key to START Release the key and a...

Page 115: ...eaks After the vehicle has been parked for a while check underneath for leaking fuel oil water or fluid Water dripping from the air conditioning after use is normal Lights Make sure the headlights stop lights tail lights turn signals and other lights are all working Check the headlight aim Inside the vehicle Jack and wheel nut wrench Make sure you have your jack and wheel nut wrench Seat belts Che...

Page 116: ...s or travelling on a bumpy road Other wise the impact could cause severe damage to the tires and or wheels D When parking on a hill turn the front wheels until they touch the curb so that the vehicle will not roll Apply the parking brake and place the transmis sion in P automatic or in first or reverse manual If necessary block the wheels D Washing your vehicle or driving through deep water may ge...

Page 117: ...a Super Long Life Coolant is a mix ture of 50 coolant and 50 deionized water This coolant provides protection down to about 35_C 31_F NOTICE Do not use plain water alone Check the condition of the battery and cables Cold temperatures reduce the capacity of any battery so it must be in top shape to provide enough power for winter start ing Section 7 3 tells you how to visually inspect the battery Y...

Page 118: ...ur safety and satisfaction depend on the proper use of correct equipment and cautious driving habits For your safety and the safety of others you must not overload your vehicle or trailer Ask your local Toyota dealer for further details before towing as there are additional legal requirements in some countries For towing purposes we recommend use of the following parts D When towing a caravan trai...

Page 119: ...cle driver pas sengers luggage hitch and trailer tongue load It also includes the weight of any special equipment installed on your vehicle LH184R ZRMRSQ and LH184R ZRPRSQ models 2850 kg 6283 lb Others 2800 kg 6172 lb D The load on either the front or rear axle resulting from distribution of the gross vehicle weight on both axles must not exceed the follow ing Front 1390 kg 3064 lb Rear 1680 kg 37...

Page 120: ...gue from dropping to the ground in case it becomes dam aged or the trailer separates from the vehicle For correct safety chains procedures follow the hitch or trail er manufacturer s recommendations CAUTION D If the total trailer weight exceeds 400 kg 811 lb trailer brakes are required D Never tap into your vehicle s hy draulic system as it would lower its braking effectiveness D Never tow a trail...

Page 121: ...ror exces sive speed and improper trailer loading Keep these in mind when towing D Before starting out check operation of the lights and all vehicle trailer connec tions After driving a short distance stop and recheck the lights and con nections Before actually towing a trail er practice turning stopping and back ing with a trailer in an area away from traffic until you learn the feel D Backing wi...

Page 122: ...tic transmission D Because of the added load of the trail er your vehicle s engine may overheat on hot days at temperatures over 30_C 85_F when going up a long or steep grade with a trailer If the engine coolant temperature gauge indicates overheating immediately turn off the air conditioning if in use pull off the road and stop in a safe spot Refer to If your vehicle overheats in Section 4 D Alwa...

Page 123: ...rdrive off will reduce the fuel economy For details see Automatic transmission in Section 1 6 D Accelerate slowly and smoothly Avoid jackrabbit starts Get into high gear as quickly as possible D Avoid long engine idling If you have a long wait and you are not in traffic it is better to turn off the engine and start again later D Avoid engine lugging or over rev ving Use a gear position suitable fo...

Page 124: ...rbure tor out of adjustment improper valve clearance dirty plugs dirty oil and grease brakes not adjusted etc all lower engine performance and contrib ute to poor fuel economy For longer life of all parts and lower operating costs keep all maintenance work on schedule and if you often drive under severe conditions see that your vehicle receives more frequent maintenance CAUTION Never turn off the ...

Page 125: ...Finish HIACE_AE L O 0308 118 N o t f o r R e p r o d u c t i o n ...

Page 126: ...icle will not start 120 If your engine stalls while driving 124 If your vehicle overheats 124 If you have a flat tire 125 If your vehicle becomes stuck 135 If your vehicle needs to be towed 135 If you lose your keys 138 SECTION 4 N o t f o r R e p r o d u c t i o n ...

Page 127: ...eeds adjustment or repair Call a Toyota dealer or qualified repair shop NOTICE Do not pull start the vehicle It may damage the vehicle or cause a colli sion when the engine starts On ve hicles with a three way catalytic con verter do not try push starting either The three way catalytic converter may overheat and become a fire hazard If the engine turns over at its normal speed but will not start G...

Page 128: ...t with the pro cedure described above try the following 1 Remove the spark plugs and dry the wet electrodes of the plugs in heat with a drier 2 Turn the key to START with the ac celerator pedal held down for 15 sec onds 3 Install the spark plugs 4 Tray starting the engine with your foot off the accelerator pedal If the engine still will not start it needs adjustment or repair Call a Toyota dealer ...

Page 129: ... a sponge or cloth while en route to the medical office D The gas normally produced by a battery will explode if a flame or spark is brought near Use only standardized jumper cables and do not smoke or light a match while jump starting NOTICE The battery used for boosting must be 12 V Do not jump start unless you are sure that the booster battery is correct JUMP STARTING PROCEDURE 1 If the booster...

Page 130: ...nnect the clamp of the negative black jumper cable to the negative terminal on the booster battery d Connect the clamp at the other end of the negative black jumper cable to a solid stationary unpainted metallic point of the vehicle with the discharged battery The recommended connecting point is shown in the following illustration Connecting point Do not connect the cable to or near any part that ...

Page 131: ...s 3 Try starting the engine again If the engine will not start see If your vehicle will not start CAUTION If the engine is not running the pow er assist for the brakes and steering will not work so steering and braking will be much harder than usual If your engine coolant temperature gauge indicates over heating if you ex perience a loss of power or if you hear a loud knocking or pinging noise the...

Page 132: ...njury could result from scalding hot fluid and steam blown out under pressure 7 After the engine coolant temperature has cooled to normal again check the coolant level in the reservoir If neces sary bring it up to half full again Seri ous coolant loss indicates a leak in the system You should have it checked as soon as possible at your Toyota dealer 1 Reduce your speed gradually keeping a straight...

Page 133: ...sonal injury D Never get under the vehicle when the vehicle is supported by the jack alone use vehicle support stands D Use the jack only for lifting your vehicle during wheel changing D Do not raise the vehicle with some one in the vehicle D When raising the vehicle do not place any objects on top of or un derneath the jack D Raise the vehicle only high enough to remove and change the tire NOTICE...

Page 134: ...ct To remove Joint Expand To store Type B When removing the jack turn the joint by hand towards the CONTRACT direction until the jack is free When storing turn the joint by hand towards the EXPAND direction until the jack is firmly secured to prevent it from flying forward during a collision or sudden baking When storing the jack put it in place and secure to prevent it from flying forward during ...

Page 135: ...ith the jack handle and extension 3 Unlock the clamp from the tire holder while lifting the holder slightly up The spare tire will drop to the ground When storing the spare tire put it in place with the outer side of the wheel facing up Then secure the tire by repeating the above removal steps in reverse order to prevent it from flying forward during a collision or sudden braking NOTICE Tighten th...

Page 136: ... hand Take due care in handling the ornament to avoid unexpected person al injury 4 Loosen all the wheel nuts Always loosen the wheel nuts before rais ing the vehicle Turn the wheel nuts counterclockwise to loosen To get maximum leverage fit the wrench to the nut so that the handle is on the right side as shown above Grab the wrench near the end of the handle and pull up on the handle Be careful t...

Page 137: ...ious accident Front Rear 5 Position the jack at the correct jack point as shown Make sure the jack is positioned on a level and solid place Put the jack handle jack handle exten sions and jack handle end together as shown in the illustration 1 Jack handle end 2 Jack handle extensions 3 Jack handle Positioning the jack N o t f o r R e p r o d u c t i o n ...

Page 138: ...hat no one is in the vehicle as the jack touches the vehicle and begins to fit double check that it is properly positioned Rear side only When positioning the jack under the rear axle housing make sure the groove on the top of the jack fits with the rear axle housing 7 Raise the vehicle high enough so that the spare tire can be installed Remember you will need more ground clearance when putting on...

Page 139: ...les in the wheel with the bolts Then lift up the wheel and get at least the top bolt started through its hole Wiggle the tire and press it back over the other bolts Before putting on wheels remove any cor rosion on the mounting surfaces with a wire brush or such Installation of wheels without good metal to metal contact at the mounting surface can cause wheel nuts to loosen and eventually cause a ...

Page 140: ... on any bolt or nut clean it 1 2 4 5 3 10 Lower the vehicle completely and tighten the wheel nuts To lower the vehicle turn the jack handle extension counterclockwise with the han dle making sure the handle remains firmly fitted into the jack handle extension Use only the wheel nut wrench to tighten the nuts Do not use other tools or any additional leverage other than your hands such as a hammer p...

Page 141: ...ication designated in Section 8 If the pressure is lower drive slowly to the nearest service station and fill to the correct pressure Do not forget to reinstall the tire inflation valve cap as dirt and moisture could get into the valve core and possibly cause air leakage If the cap is missing have a new one put on as soon as possible 13 Restow all the tools jack and flat tire securely As soon afte...

Page 142: ...people or ob jects NOTICE If you rock your vehicle observe the following precautions to prevent dam age to the transmission and other parts z Do not depress the accelerator ped al while shifting the selector lever or before the transmission is com pletely shifted to forward or reverse gear z Do not race the engine and avoid spinning the wheels z If your vehicle remains stuck after rocking the vehi...

Page 143: ... chain system for all towing and abide by the state provincial and local laws The wheels and axle on the ground must be in good condition If they are damaged use a towing dolly a Towing with wheel lift type truck From front D Manual transmission We recommend using a towing dolly under the rear wheels If you do not use a towing dolly release the parking brake and put the transmission in neu tral D ...

Page 144: ...let otherwise your vehicle may be dam aged A driver must be in the vehicle to steer it and operate the brakes Towing in this manner may be done only on hard surfaced roads for a short dis tance and at low speeds Also the wheels axles drive train steering and brakes must all be in good condition CAUTION Use extreme caution when towing the vehicl Avoid sudden starts or erratic driving maneuvers whic...

Page 145: ...than usual You can purchase a new key at your Toyota dealer if you can give them the key number See the suggestion given in Keys in Section 1 2 If your keys is locked in the vehicle and you cannot get a duplicate many Toyota dealers can still open the door for you using their special tools If you must break a window to get in we suggest breaking the smallest side window be cause it is the least ex...

Page 146: ...IACE_AE L O 0308 139 CORROSION PREVENTION AND APPEARANCE CARE Protecting your Toyota from corrosion 140 Washing and waxing your Toyota 141 Cleaning the interior 143 SECTION 5 N o t f o r R e p r o d u c t i o n ...

Page 147: ... the necessity to keep your vehicle particularly the underside as clean as possible and to repair any dam age to paint or protective coatings as soon as possible To help prevent corrosion on your Toyota follow these guidelines Wash your vehicle frequently It is of course necessary to keep your vehicle clean by regular washing but to prevent corrosion the following points should be observed D If yo...

Page 148: ...e body and parts Wash your vehicle as soon as pos sible D When driving in a coastal area D When driving on a road sprinkled with antifreeze D When exposed to coal tar tree sap bird droppings and carcass of an insect D When driving in areas where there is a lot of smoke soot dust iron dust or chemical substances D When the vehicle becomes remarkably dirty with dust and mud Hand washing your Toyota ...

Page 149: ...our Toyota s finish Apply wax once a month or if the vehicle surface does not repel water well 1 Always wash and dry the vehicle be fore you begin waxing even if you are using a combined cleaner and wax 2 Use a good quality polish and wax If the finish has become extremely weath ered use a car cleaning polish fol lowed by a separate wax Carefully fol low the manufacturer s instructions and precaut...

Page 150: ...in by vacuuming thoroughly to remove as much dirt as possible Several types of foam cleaners are available some are in aerosol cans and others are powders or liquids which you mix with water to pro duce a foam To shampoo the carpets use a sponge or brush to apply the foam Rub in overlapping circles Do not apply water the best results are obtained by keeping the carpet as dry as possible Read the s...

Page 151: ...hing agents make sure their ingredients do not include the substances men tioned above z If you use a liquid car freshener do not spill the liquid onto the ve hicle s interior surfaces It may con tain the ingredients mentioned above Immediately clean any spill using the method mentioned above If you have any questions about the cleaning of your Toyota your local Toyota dealer will be pleased to an...

Page 152: ...Finish HIACE_AE L O 0308 145 MAINTENANCE REQUIREMENTS Maintenance facts 146 Does your vehicle need repairing 147 SECTION 6 N o t f o r R e p r o d u c t i o n ...

Page 153: ... are working on it Doesn t that seem like the best way Your Toyota dealer has invested a lot of money in special Toyota tools and service equipment It helps do the job better and at less cost Your Toyota dealer s service department will perform all of the scheduled mainte nance on your vehicle reliably and eco nomically What about do it yourself maintenance Many of the maintenance items are easy t...

Page 154: ... carbon monoxide leak Drive with the windows open and have the exhaust system checked im mediately D Flat looking tire excessive tire squeal when cornering uneven tire wear D Vehicle pulls to one side when driving straight on a level road D Strange noises related to suspension movement D Loss of brake effectiveness spongy feeling brake or clutch pedal pedal al most touches floor vehicle pulls to o...

Page 155: ...Finish HIACE_AE L O 0308 148 N o t f o r R e p r o d u c t i o n ...

Page 156: ...ELF MAINTENANCE Introduction Engine compartment overview 150 Engine coolant reservoir location 152 Radiator and condenser locations 152 Fuse locations 153 Do it yourself service precautions 154 SECTION 7 1 N o t f o r R e p r o d u c t i o n ...

Page 157: ...sh HIACE_AE L O 0308 150 1 Engine oil filler cap 2 Battery 3 Fuse block 4 Engine oil level dipstick 5 Engine coolant reservoir Engine compartment overview Gasoline engine N o t f o r R e p r o d u c t i o n ...

Page 158: ...Finish HIACE_AE L O 0308 151 1 Engine oil filler cap 2 Engine oil level dipstick 3 Battery 4 Fuse block 5 Fuel filter Diesel engine N o t f o r R e p r o d u c t i o n ...

Page 159: ...Finish HIACE_AE L O 0308 152 Front of vehicle 1 Radiator 2 Condenser Engine coolant reservoir location diesel engine Radiator and condenser locations N o t f o r R e p r o d u c t i o n ...

Page 160: ...Finish HIACE_AE L O 0308 153 Instrument panel Engine compartment Spare fuses Instrument panel Fuse locations N o t f o r R e p r o d u c t i o n ...

Page 161: ...osen the drain plugs to prevent burning yourself D Do not leave anything that may burn easily such as paper or rags in the engine compartment D Do not smoke cause sparks or al low open flames around fuel or the battery Their fumes are flammable D Be extremely cautious when work ing on the battery It contains poi sonous and corrosive sulfuric acid D Do not get under your vehicle with just the body ...

Page 162: ... off with water to prevent it from damaging the parts or paint z Do not allow dirt or anything else to fall through the plug holes z Do not pry the outer electrode of a spark plug against the center elec trode z Use only spark plugs of the speci fied type Using other types will cause engine damage loss of per formance or radio noise z Do not reuse platinum tipped spark plugs by cleaning or regappi...

Page 163: ...Finish HIACE_AE L O 0308 156 N o t f o r R e p r o d u c t i o n ...

Page 164: ...evel 158 Checking the engine coolant level 161 Checking the radiator and condenser 162 Draining fuel filter water 162 Checking tire pressure 163 Checking and replacing tires 164 Rotating tires 165 Installing snow tires and chains 166 Replacing wheels 167 SECTION 7 2 N o t f o r R e p r o d u c t i o n ...

Page 165: ...cle components If the oil level is below or only slightly above the low level add engine oil of the same type as already in the engine Remove the oil filler cap and add engine oil in small quantities at a time checking the dipstick We recommend that you use a funnel when adding oil The approximate quantity of oil needed to raise the level between low and full on the dipstick is indicated below for...

Page 166: ...grade SJ or SL multigrade engine oil 10W 30 and 5W 30 API grade SJ Energy Conserving SL Energy Conserving or ILSAC multigrade engine oil Recommended viscosity SAE Temperature range anticipated before next oil change If you use SAE 10W 30 or a higher viscosity engine oil in extremely low temperatures the engine may become difficult to start so SAE 5W 30 engine oil is recommended API service symbol ...

Page 167: ...nuine Motor Oil is used in your Toyota vehicle Use Toyota approved Toyota Genuine Motor Oil or equivalent to satisfy the following grade and viscosity Oil grade G DLD 1 API CF 4 or API CF You may also use API CE or CD Recommended viscosity SAE Temperature range anticipated before next oil change If you use SAE 10W 30 or a higher viscosity engine oil in extremely low temperatures the engine may bec...

Page 168: ...hort time after replenishing there may be a leak in the system Visually check the radiator hoses radiator cap and drain cock and water pump If you can find no leak have your Toyota dealer test the cap pressure and check for leaks in the cooling system CAUTION To prevent burning yourself do not remove the radiator cap when the en gine is hot Coolant type selection Use of improper coolants may damag...

Page 169: ...our vehicle to a Toyota dealer CAUTION To prevent burning yourself be care ful not to touch the radiator or con denser when the engine is hot NOTICE To prevent damage to the radiator and condenser do not perform the work by yourself When the fuel filter warning light comes on the water in the fuel filter must be drained immediately Place a small tray under the drain plug to catch the water 1 Turn ...

Page 170: ...tion High tire pressure overinflation D Poor handling D Excessive wear at the center of the tire tread D A greater possibility of tire damage from road hazards The following instructions for checking tire pressure should be observed D The pressure should be checked only when the tires are cold If your ve hicle has been parked for at least 3 hours and has not been driven for more than 1 5 km or 1 m...

Page 171: ...driving do not continue driving Driving even a short dis tance can damage a tire beyond repair Any tires which are over 6 years old must be checked by a qualified techni cian even if damage is not obvious Tires deteriorate with age even if they have never or seldom been used This also applies to the spare tire and tires stored for future use REPLACING YOUR TIRES When replacing a tire use a tire of...

Page 172: ...herefore be balanced occasionally When replacing a tubeless tire the air valve should also be replaced with a new one To equalize tire wear and help extend tire life Toyota recommends that you rotate your tires approximately every 5000 km 3000 miles However the most appropriate timing for tire rotation may vary according to your driving hab its and road surface conditions See If you have a flat ti...

Page 173: ...ame pressure as original tires When storing removed tires you should store them in a cool dry place Mark the direction of rotation and be sure to install them in the same direction when replacing CAUTION D Do not drive with the snow tires incorrectly inflated D Observe permissible maximum speed for your snow tires and the legal speed limit TIRE CHAIN SELECTION Use the tire chains of correct size R...

Page 174: ...ls are available at your Toyota dealer A wheel of a different size or type may adversely affect handling wheel and bear ing life brake cooling speedometer odom eter calibration stopping ability headlight aim bumper height vehicle ground clear ance and tire or snow chain clearance to the body and chassis Replacement with used wheels is not rec ommended as they may have been sub jected to rough trea...

Page 175: ...Finish HIACE_AE L O 0308 168 N o t f o r R e p r o d u c t i o n ...

Page 176: ...OURSELF MAINTENANCE Electrical components Checking battery condition 170 Battery recharging precautions 172 Checking and replacing fuses 173 Adding washer fluid 174 Replacing light bulbs 175 SECTION 7 3 N o t f o r R e p r o d u c t i o n ...

Page 177: ...ntion immediately D If electrolyte gets on your clothes there is a possibility of its soaking through to your skin so immediate ly take off the exposed clothing and follow the procedure above if nec essary D If you accidentally swallow electro lyte drink a large quantity of water or milk Follow with milk of magne sia beaten raw egg or vegetable oil Then go immediately for emer gency help Hold down...

Page 178: ...e level must be be tween the upper and lower lines When checking the fluid level look at all six cells not just one or two If the level is lower than the lower line add distilled water See ADDING DIS TILLED WATER Type A Green Dark Clear or light yellow Type B Blue White Red CHECKING BY INDICATOR Check the battery condition by the indi cator color Indicator color Condition Type A Type B Condition G...

Page 179: ...drogen gas Therefore before recharging 1 Remove the vent plugs 2 If recharging with the battery installed on the vehicle be sure to disconnect the ground cable 3 Be sure the power switch on the re charger is off when connecting the charger cables to the battery and when disconnecting them CAUTION D Always charge the battery in an un confined area Do not charge the battery in a garage or closed roo...

Page 180: ...you know is good If the fuse has blown push a new fuse into the clip Only install a fuse with the amperage rat ing designated on the fuse box lid If you do not have a spare fuse in an emergency you can pull out the RADIO CIG DOME or A C fuse which may be dispensable for normal driving and use it if its amperage rating is the same If you cannot use one of the same amper age use one that is lower bu...

Page 181: ...ay be empty Add washer fluid You may use plain water as washer fluid However in cold areas where tempera tures range below the freezing point use washer fluid containing antifreeze This product is available at your Toyota dealer and most auto parts stores Follow the manufacturer s directions for how much to mix with water NOTICE Do not use engine antifreeze or any other substitute because it may d...

Page 182: ... the lens becomes wet in the rain or in a car wash This is not a problem because the fogging is caused by the temperature difference between the outside and inside of the lens just like the windshield fogs up in the rain However if there is a large drop of water on the inside of the lens or if there is water pooled inside the light contact your Toyota dealer Light Bulbs W Type Headlights 60 55 A F...

Page 183: ... 2 Remove the headlight door retaining screw and pull out the headlight door Headlight aim adjusting screws 3 Loosen the retainer screws and take out the beam unit together with the retainer unplugging the connector Remove the rubber cover If the connector is tight wiggle it NOTICE Never attempt to loosen the headlight aim adjusting screws Headlights N o t f o r R e p r o d u c t i o n ...

Page 184: ...of the bulb with the cutouts of the mounting hole TOP mark 5 Install the rubber cover with the TOP mark upward and fit it secure ly on the boss Make sure the rubber cover fits securely on the bulb base and the mounting body 6 To install the beam unit and head light door follow the removal proce dure in reverse order When aiming adjustment is necessary contact your Toyota dealer 1 Remove the bolts ...

Page 185: ...nnect the cords Remove Install Bulb retaining spring 4 Release the bulb retaining spring and remove the bulb Install a new bulb and the bulb retaining spring To install the bulb align the cutouts of the bulb with the protrusions of the mounting hole N o t f o r R e p r o d u c t i o n ...

Page 186: ...ver by turning it clockwise 6 Install the fog light unit and tighten the bolts Use a Phillips head screwdriver a Parking light b Front turn signal light c Side turn signal light Parking front turn signal and side turns signal lights N o t f o r R e p r o d u c t i o n ...

Page 187: ...se the hose from the reservoir inlet Do not remove the hose from the light unit Type A a Stop tail light b Rear turn signal light c Back up light Type B a Rear turn signal light b Back up light c Stop tail light Rear turn signal stop tail and back up lights N o t f o r R e p r o d u c t i o n ...

Page 188: ...Finish HIACE_AE L O 0308 181 Use a Phillips head screwdriver High mounted stoplight License plate lights N o t f o r R e p r o d u c t i o n ...

Page 189: ...Finish HIACE_AE L O 0308 182 N o t f o r R e p r o d u c t i o n ...

Page 190: ...Finish HIACE_AE L O 0308 183 SPECIFICATIONS Dimensions 184 Engine 185 Fuel 185 Service specifications 185 Tires 188 Fuses 189 SECTION 8 N o t f o r R e p r o d u c t i o n ...

Page 191: ...90 66 5 1690 66 5 1690 66 5 Overall height mm in 1945 76 6 1945 76 6 2225 87 6 Wheelbase mm in 2330 91 7 2590 102 0 2890 113 8 Front tread mm in 1450 57 1 1465 57 7 2 1450 57 1 1465 57 7 2 1450 57 1 1465 57 7 2 Rear tread mm in 1430 56 3 1445 56 9 2 1430 56 3 1445 56 9 2 1430 56 3 1445 56 9 2 1 With rear step bumper 2 With 195 70R15C tires Dimensions N o t f o r R e p r o d u c t i o n ...

Page 192: ...er 50 cetane index 45 or higher Fuel tank capacity L gal lmp gal 70 18 5 15 4 ENGINE Valve clearance engine cold mm in Gasoline engine Intake 0 20 0 30 0 008 0 012 Exhaust 0 25 0 35 0 010 0 014 Diesel engine Intake 0 20 0 30 0 008 0 012 Exhaust 0 40 0 50 0 016 0 020 Spark plug type DENSO P16R NGK BPR5EP 11 Spark plug gap mm in 1 1 0 043 Drive belt deflection with 98 N 10 kgf 22 lbf thumb force use...

Page 193: ...yota approved Toyota Genuine Motor Oil or equivalent to satisfy the following grade and viscosity Oil grade Gasoline engine 20W 50 and 15W 40 API grade SJ or SL multigrade engine oil 10W 30 and 5W 30 API grade SJ Energy Conserving SL Energy Conserving or ILSAC multigrade engine oil Diesel engine G DLD 1 API CF 4 or API CF You may also use API CE or CD Recommended oil viscosity SAE Temperature rang...

Page 194: ... Oil type Gear oil API GL 4 or GL 5 Recommended oil viscosity SAE 75W 90 AUTOMATIC TRANSMISSION Fluid capacity drain and refill L qt Imp qt Up to 2 4 2 5 2 1 Fluid type Toyota Genuine ATF D II or DEXRONrIII DEXRONrII Please contact your Toyota dealer for fur ther details DIFFERENTIAL Oil capacity L qt lmp qt 2 2 2 3 1 9 Toyota Genuine Differential Gear Oil is filled in your Toyota vehicle Use Toyo...

Page 195: ...fluid DEXRONrII or III Tires Tire size and pressure kPa kgf cm2 or bar psi Tire size 185R14C 195 70R15C Front Rear 325 3 25 47 350 3 50 51 325 3 25 47 350 3 50 51 425 4 25 62 450 4 50 65 Diesel powered vehicles for New Zealand Wheel nut torque N m kgf m ft lbf 100 10 5 76 NOTE For a complete information on tires e g replacing tires or replacing wheels see Checking tire pressure through Replacing w...

Page 196: ... Gauges and meters service reminder indicators and warning buzzers except discharge warning light 14 A C 15 A Air conditioning system 15 EFI ECD 15 A Multiport fuel injection system sequential multiport fuel injec tion system fuel pump 16 CIG 15 A Cigarette lighter 17 RR HTR 20 A Air conditioning system Engine compartment 18 RADIO NO 2 15 A Audio system 19 OBD II 10 A No circuit 20 AC 100V 15 A No...

Page 197: ... A Air conditioning sys tem 32 HEAD 30 A Headlights and HAZ fuse 33 A C NO 2 30 A Air conditioning sys tem Fuses type D 34 ABS 60 A Anti lock brake system 35 AM1 60 A RADIO CIG ECU IG DEF WIP TURN and GAUGE fuses 36 GLOW 80 A diesel engine only En gine glow system 37 MAIN 100 A H LP RH H LP LH AM1 FR HTR PWR A C NO 2 A C AM2 DOME ECU B and STOP fuses N o t f o r R e p r o d u c t i o n ...

Page 198: ...Finish HIACE_AE L O 0308 191 INDEX SECTION 9 N o t f o r R e p r o d u c t i o n ...

Page 199: ...replacing fuses 173 Checking the engine oil level 158 Checking the radiator and condenser 162 Cigarette lighter and ashtray 88 Cleaning the interior 143 Clock 88 Cold weather Operation 110 Condenser Checking the condenser 162 Condenser location 152 Controls Instrument panel 2 4 Cooling system Coolant level 161 Engine coolant reservoir location 152 Engine overheating 124 Radiator and reservoir 161 ...

Page 200: ...oolant temperature gauge 52 Engine oil Winter driving tips 110 Exhaust gas caution 96 F Facts about engine oil consumption 97 Flasher Headlight 44 Flat tire After changing wheels 134 Changing tire 132 If you have a flat tire 125 Jack point 130 Jacking precautions 125 Jacking up 131 Loosening wheel nuts 129 Lowering vehicle 133 Reinstalling wheel ornament 134 Removing wheel ornament 129 Wheel block...

Page 201: ...s 180 Light bulbs Replacing 175 Light Interior Interior light 46 Limited slip differential 102 Lock Back door 13 Front doors 8 Sliding door 9 Steering column 62 Low engine coolant level warning light 55 Low engine oil level warning light 55 Low engine oil pressure warning light 55 Low fuel level warning light 55 Luggage stowage precautions 101 M Maintenance Do it yourself maintenance 154 Does your...

Page 202: ...2 Seats 20 Service and maintenance 146 Service reminder indicator 55 Side door locks 8 Side doors 8 Side windows 13 Sliding door 9 Sliding door locks 9 Spare fuse 173 Spare tire 126 Specifications 184 SRS airbag warning light 55 SRS driver airbag 27 SRS driver airbag and front passenger airbag 32 Starting Cold weather 106 Engine 106 Jump starting 122 Steering Tilt steering wheel 39 Steering column...

Page 203: ...Trailer towing 111 Trip meter 53 Turn signals 44 Twin trip meter 54 V Vehicle identification number 102 W Warning buzzer 55 Washer fluid Adding washer fluid 174 Washing and waxing 141 Wheels Replacing wheels 167 Windshield wiper and washer switch 48 Winter driving tips 110 N o t f o r R e p r o d u c t i o n ...

Page 204: ...eds to be towed 135 D Tips for driving during break in period 94 D How to start the engine 106 D Pre trip safety check 108 D Complete index 191 Gas station information Fuel type Gasoline engine UNLEADED gasoline Research Octane Number 91 or higher Diesel engine Diesel fuel cetane number 50 cetane index 45 or higher See page 94 for detailed information Fuel tank capacity 70 L 18 5 gal 15 4 lmp gal ...

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Toyota Hiace, Owner'S Manual

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