Town & Country Fireplaces TCWS54 SERIES D Installation And Operating Instructions Manual Download

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TCWS54_D 281114-44

Summary of Contents for TCWS54 SERIES D

Page 1: ... fire department Donotstoreorusegasolineorotherflammable vapors and liquids in the vicinity of this or any other appliance This appliance may be installed in an aftermarket permanentlylocated manufacturedhome USAonly or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with oth...

Page 2: ...nt Modes 15 Home Automation 16 Gas Supply 17 Gas Pressure Check 17 Venting 18 Wall Termination Venting 18 Roof Termination Venting 18 Roof Termination Venting Chart 19 Vent Terminal Clearance 22 Vent Pipe Sealant 23 Vent Restrictor Adjustment 24 Roof Termination Kit 25 Vent Pipe Dimensions 26 Vent Offset Chart 27 Firebox Panels Installation 28 Finishing Touch Trim Kit Instructions 29 Lighting Inst...

Page 3: ...d others may be susceptible to accidental contact burns A physical barrier is recommended if there are at risk individuals in the house To restrict access to a fireplace or stove install an adjustable safety gate to keep toddlers young children and other at risk individuals out of the room and away from hot surfaces Clothing or other flammable material should not be placed on or near the appliance...

Page 4: ...ine with the exhaust vent terminal for the horizontally vented gas fuelled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation unless upon inspection the...

Page 5: ...0 mm Mantel to appliance See Figure 2 Maximum Mantel extension See Figure 2 Mantel support 4 in 102 mm Vertical vent pipe 1 3 4 in 45 mm Fig 1 Fig 2 MAY USE COMBUSTIBLE FACING MATERIAL IN THIS AREA NON COMBUSTIBLE FINISH MATERIAL SEE FIG 11 12 NON COMBUSTIBLE ZONE DO NOT INSTALL ANY COMBUSTIBLE MATERI AL ELECTRICAL WIRING OR GAS PLUMBING IN THIS AREA COMBUSTIBLE FRAMING AND FINISH WALL ABOVE STAND...

Page 6: ...ing loaded latches that are operated by a one piece latch handle 1 Remove safety barrier screen Fig 4 by prying the top portion of the screen toward you then lift the screen from its tabs inset located at the base of the window frame 2 Remove the TC Finishing Touch Trim Kit from the window frame If installed 3 Using a screwdriver Fig 5 or other similar object push against the notch in the top of t...

Page 7: ...t system and where gas supply piping may be plumbed Various installations are possible such as into an existing wall a corner a built in wall or a wall projection Fig 9 Due to high temperatures do not locate this fireplace in areas of high traffic or near furniture or draperies The minimum clearances from the fireplace to combustible surfaces must be adhered to and are shown in Fig 2 and Fig 3 EXA...

Page 8: ...lace can be framed in up to the steel studs and the fireplace standoffs using conventional lumber Consult local building codes for specific requirements Due to high temperatures non combustible backer board such as cement board or its equivalent must be used to sheet in the front of the fireplace extending 12 below 12 above and 9 5 8 to the side of the framing edge bars Fig 11 Standardsheetrock dr...

Page 9: ...ATION AND DO NOT USE IF CRACKED NOTE IT IS RECOMMENDEDTO PRE DRILL MOUNTING HOLES IN THE BOARD PRIOR TO SECURINGTOTHE FRAMING THISWILL PREVENT THE BOARD FROM CRACKING 31 1 2 44 9 16 74 13 16 81 11 16 81 11 16 115 9 16 55 1 4 74 13 16 MINIMUM COMBUSIBLE FRAMING DIMENSIONS NOTE FIREPLACE SHOULD BE INITS FINAL LOCATION BEFORE FRAMING RANGE 23 11 16 to 25 7 16 RANGE 25 3 8 to 26 7 8 RANGE 1 32 to 3 3 ...

Page 10: ...W WAFER 8 x 1 2 Not shown Pkg 40 2 STUD SIDES 55 L 2 3 STUD OUTER SIDES 55 L 2 4 STUD UPPER LOWER 74 3 4 L 2 4 4 2 2 6 6 3 Item Description Qty 5 INNER CROSS BRACE 56 5 8 L 1 6 STUD CENTER 25 L 3 7 LOWER CROSS BRACE 56 5 8 L 1 8 FRAMING PLATE 4 SLOPED SIDE DOWN 8 TCWS 54FRKIT Fig 14 10 TCWS54_D 281114 44 Steel Stud Framing Kit ...

Page 11: ...end of the assembled frame so that the side studs are vertical and perpendicular to the upper stud and inner cross brace Use wafer screws to fasten the side studs to the assembled frame 5 Position the Lower Cross Brace 7 screen tab slots side up between the two side studs and about 12 from the lower ends of the side studs Attach each end of the lower cross brace to the side studs with wafer screws...

Page 12: ...ntel bars attached to the fire place under ANY circumstance Fig 17 NON COMBUSTIBLE FINISH MATERIAL Adjustable Lintel Non combustible building material may not extend past this point Area inside Lintel must remain free of obstructions Secure to Existing Framing Bend out the tabs 90 degrees before inserting the unit into its framed housing Fig 16 Secure the frame assembly to the wood frame through t...

Page 13: ...windowtrimfromthewindow frame 4 Loosen the securing bolts in the upper and lower corners on each side of the lintel and remove the lintel Rotate the assembly to have the desired edge away from the fireplace Fig 20 5 Thelintelassemblycanthenbeadjusted to align flush with your facing material by sliding in or out approximately 1 6 Tighten the securing bolts Fig 20 7 Re attach the window trim 8 Reins...

Page 14: ...tion Figs 25 26 40 ft is supplied with fireplace Fig 23 6 Route the wall switch control cable supplied as required to the wall switch Fig 26 7 Attach one end of the wall switch control cable to the wall control Fig 26 and the other end to the interface board Fig 24 8 Insert the 4 supplied AA batteries into the battery pack of the wall switch Fig 27 9 If not already installed install the burner usi...

Page 15: ...ed 5 The toggle on the wall switch must be kept in the REMOTE position in order to use the remote control unit The NV PV Natural Vent Power Vent switch Fig 28 on the interface board Fig 24 is set according to which type of evacuating vent system is present If the fireplace is vented without the assistance of a power vent the switch should be set to NV If using a power vent PV should be selected Fo...

Page 16: ...29 Fig 30 The home automation feature supplied with this fireplace is capable of controlling the flame and light on off function with the use of a dry contact relay common to home automation systems Furthermore the flame and light level may be modulated from high to low using the 0 10 volt analog output available on most home automation systems Fig 30 shows the wire designations required to connec...

Page 17: ...ess holes are located at the top and left sides of the Control Box Gas valve inlet accepts a 3 8 N P T fitting Correct gas line diameter must be used to assure proper operation and pressure NOTE Asedimenttrap aspernationalfuelgascode mustbeinstalledinthegas supplylinenomorethan6feetfromthegascontrolvalvetominimizethepossibility ofanyloosescaleordirtwithinthegassupplylinefromenteringthecontrolvalve...

Page 18: ...nt runs may be used Refer to Fig 32 for details For optimum performance and flame appearance keep the vent length to a minimum and limit the number ofelbows Connectionsbetweeneachventsystemcomponentmustbetightlyjoined secured with sheet metal screws and sealed with provided high temperature self adhesive tape VENT SUPPORTS A minimum of 1 support every 4 must be used CAUTION UNDER NO CONDITION SHOU...

Page 19: ...oaminimumandlimitthenumber of elbows Connections between each vent system component must be tightly joined secured with sheet metal screws and sealed CAUTION Under no condition should combustible material be closer than 1 3 4 inches from any part of the vent pipe Only 45º elbows can be used in this vent system Maximum number of elbows is 2 Fig 32 19 TCWS54_D 281114 44 Roof Termination Venting Char...

Page 20: ... storm collar on top of the shield This will prevent loose insulation from falling into the area between the vent pipe and the shield Vent Pipe 1 Install the first section of vent pipe into the collar on top of the fireplace Secure in place with screws and seal with ap proved HighTemperature self adhesive aluminium tape provided 2 Continueaddingventpipelengthsupand through the firestop s and throu...

Page 21: ...llar for a snug fit Apply a thick horizontal ring of mastic around the pipe at top of the storm collar Fig 35 3 Lower the roof vent terminal cap over the vent pipe and secure in place with screws provided Fig 35 Seal screw heads and joint with caulking to prevent any moisture entering the venting system Fig 35 VERTICAL TERMINATION CAP TCVT 9365 FLASHING STORM COLLAR TC42 90665 MASTIC NOTE ADJUSTAB...

Page 22: ...LSTP or any flashing that fits 11 pipe VENT TERMINAL MINIMUM CLEARANCES TO ADJACENT STRUCTURES Fig 36 Fig 37 Minimum clearances to the vent terminal must be maintained as shown in figure 36 Measure clearances to the nearest edge of termination hood NOTE Vent terminal must not be recessed NOTE LOCAL CODES OR REGULATIONS MAY REQUIRE DIFFERENT CLEARANCES Fig 36a Terminal to Sloped Roof Pitch Table mi...

Page 23: ...d High Temperature self adhesive aluminium tape provided Wrap the tape completely around the joint and press firmly in place Inner pipe does not need to be sealed APPROVED HIGH TEMP SELF ADHESIVE TAPE SUPPLIED VENT PIPE Fig 38 23 TCWS54_D 281114 44 Vent Pipe Sealant ...

Page 24: ...f restrictor for the vent configuration of your installation Restrictor positions are based upon lab tests The ideal position may vary slightly with installation Restrictor position is too closed if the flame has the following characteristics Flame is excessively tall and lifting Flame lacks movement Flame soots Restrictor position is too open if the flame has the following characteristics Flame h...

Page 25: ...16 1 2 9 VERTICAL TERMINATION CAP TCVT 9365 ROOF SUPPORT BRACKET TCVT 93915 STORM COLLAR TC42 90665 CEILING FIRESTOP TCVT THIMA Fig 40 TCVT RTA Roof Termination Kit 25 TCWS54_D 281114 44 ...

Page 26: ...4 5 11 9 1 2 10 15 16 12 9 16 13 1 8 11 1 8 TCVT 811X12ADJ TCVT 811XLB45 TCVT 811X _ _ 12 PIPE 10 1 4 18 PIPE 16 1 4 24 PIPE 22 1 4 48 PIPE 46 1 4 Fig 41 26 TCWS54_D 281114 44 Vent Pipe Dimensions ...

Page 27: ... PIPE 44 1 16 43 1 2 ADDING AN ADJUSTABLE SECTION TO PIPE WILL INCREASE OFFSET BY 2 1 8 TO 6 3 4 ADDING AN ADJUSTABLE SECTION TO PIPE WILL INCREASE OFFSET BY 2 1 8 TO 6 3 4 A B C 12 PIPE 13 7 16 23 1 4 18 PIPE 17 9 16 27 5 8 24 PIPE 21 7 8 31 3 4 48 PIPE 38 3 4 44 7 8 Fig 42 27 TCWS54_D 281114 44 Vent Offset Chart ...

Page 28: ...nsert the left side panel into the firebox Position the top of the panel against the side of the unit inserting the top panel tab into the slot at the top of the side panel and slide the bottom into position Fig 46 NOTE Notch at bottom of side panel faces to front of unit 5 Repeat step 4 for the other side panel NOTE Install burner now 6 Place the front panel on the front lip of the firebox wide f...

Page 29: ...tom rails 3 Attach the side rails Even the ends up with the door frame 4 Attach the top and bottom rails and adjust so mitres are even at the corners 5 Place TC magnetic logo in bottom right corner Larger Magnets Top or bottom rail Side rails Fig 47 29 TCWS54_D 281114 44 Finishing Touch Trim Kit Instructions ...

Page 30: ...eplace to OFF turn off all electric power to the fireplace and call your service technician or gas supplier Note Sufficient time must be allowed for air to escape from lines if the unit is being lit for the first time 4 Push the On Off switch to the fireplace Off 5 Allow sufficient length of time minimum 5 minutes for any gas in the combustion chamber to escape If you still smell gas STOP Follow B...

Page 31: ...l for fireplaces fabricated of steel to give off some expansion and or contraction noises during the start up or cool down cycle Similar noises are found with your furnace heat exchanger or cook stove oven Fig 48 PROFLAMETransmitter BluebacklitLCDdisplay ON OFFKey THERMOSTAT Key UP DOWN Arrow Key MODE Key Remote Control First Fire NOTE Fireplace may take up to 30 seconds to ignite each time the ON...

Page 32: ...lfunction turn off the fireplace using the on off main switch located on the wall For installation maintenance turn off the fireplace at the on off switch located on the wall and at the fireplace power supply circuit breaker Note Some functions may not be available Key Lock Transmission Low battery alarm Thermostat OFF ON SMART Room Temperature CPI mode SetPoint Temperature Level State Aux ON Flam...

Page 33: ... visible to the right of the Room Temperature display Fig 51 and fig 52 Fig 51 RemoteControldisplayinFahrenheit Fig 52 Remote Control display in Celsius Turn on the Appliance With the system OFF press the ON OFF Key on the Transmitter The Transmitter display will show some other active Icons on the screen At the same time the Receiver will activate the appliance A single beep from the Receiver wil...

Page 34: ...lame will come on in the high position Fig 54 55 A single beep will confirm reception of the command Fig 54 Flame Off Flame Level 1 Remote dimmer control Light The auxiliary function controls the AUX power outlet by the dimmable light control To activate this function use the Mode Key fig 48 to index to the AUX icon fig 56 57 The intensity of the output can be adjusted through six 6 levels Use the...

Page 35: ...e only regardless of the selection on the remote control hand set KEY LOCK This function will lock the keys to avoid unsupervised operation To activate this function press the MODE and UP Keys at the same time a lock symbol will appear fig 60 To de activate this function press the MODE and UP Keys at the same time Fig 60 LOW BATTERY POWER DETECTION Transmitter The life span of the remote control b...

Page 36: ...ireplace Re install glass retaining clips Annual Inspection a Remove glass panel and pebble assemblies Inspect pebble and burner assemblies for soot buildup If excessive buildup of soot is present have a qualified service person inspect and adjust unit for proper combustion Clean logs and burner with a brush or vacuum cleaner paying close attention to burner ports b Check the pilot system for prop...

Page 37: ...54WSTRIMKIT 6 ORIFICE 2pcs 5022 87 7 MAIN GAS SUPPLY TUBES 3pcs 5019 223 8 BURNER SUPPORT 9498 9 PILOT ASSEMBLY TCRP 5005025G 10 1 2 TEE 5019 013 NOT SHOWN KIT CONTENTS 1 TCWS BODY ASSEMBLY 1a SPRING LATCH ASSEMBLY 2 1b CONTROL BOX 1c LED LIGHT ASSEMBLY 4 PANEL SETS 4a PANEL FRONT BASE x2 4b PANEL LEFT SIDE 4c PANEL UPPER 4d PANEL REAR 4e PANEL RIGHT SIDE 2 GLASS ASSEMBLY c w gasket 3 FRAMING KIT ...

Page 38: ... ASSEMBLY KIT 1a VALVE c w FITTINGS 1b 1 4 FLEX TUBE 1c 1 2 FLEX TUBE 1d CONTROL MOUNTING BRACKET 1e IGNITION MODULE 1f WIRING HARNESS 1g TRANSFORMER 1h PRESSURE TEST ASSEMBLY 1i REGULATOR BOARD 1j PRESSURE SWITCH KIT CONTENTS Replacement Parts Valve Control System Fig 64 2 BULKHEAD ASSEMBLY KIT 2a INLET PLATE 2b INLET PLATE GASKET 2c ELEC BULKHEAD GASKET 2d 1 2 BULKHEAD FITTING 2e 1 4 BULKHEAD FI...

Page 39: ...Fig 65 39 TCWS54_D 281114 44 Wiring Diagram ...

Page 40: ...urner tray and removed NOTE The right hand side rock cluster may need to be removed to prevent damage while working through the access hole Covering the sand with paper or cardboard will also minimize disturbance during the servicing process 5 The access panel is now visible Fig 69 and can be removed as described on Pg 14 6 Reassemble in reverse order WARNING Thecontrolboxshield access panelandgas...

Page 41: ...ui faisant face Top Back and Side Standoffs Sommet Arrière et Côté Butée 0 in 0 po 0 mm Sidewall to Appliance Du mur latéral a l appareil 4 in 4 po 102 mm Ceiling to Appliance Plafond a l appareil 24 in 24 po 610 mm Mantel to Appliance Du manteau al appareil 9 in 9 po 229 mm Maximum Mantel Extension Allongement maximum du manteau 12 in 12 po 305 mm See Installation Manual for more detail Voyez des...

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Page 44: ...tion adaptation or translation without prior written permission is prohibited except as allowed under the copyright law For technical support please contact your retailer Web site www townandcountryfireplaces net 2975 Allenby Rd Duncan BC V9L 6V8 Printed in Canada ...

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