Toshiba TE Series Instruction Manual Download

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Basic Installation and Operation Guide

TE Series Digital Solid State Soft Starters 18 – 1250A

Table of Contents

Page

Chapter 1: Introduction

1.1

General Description ……………………

1.2

Sizes and Ratings ………………………

Chapter 2 - Installation

2.1

Receiving and Unpacking ……………..

2.2

Choosing a Location …………………...

2.3

Initial Unit Inspection …………………...

2.4

SERVICE WARNING! ………………….

2.5

Mounting and Cleaning ………………..

2.6

Power Terminations ……………………

2.7

Remote Keypad Mounting

2.8

Dimensions ……………………………...

Chapter 3 - Motor Overload Protection

3.1

Solid State Overload Protection ………

3.2

NEMA Class Trip Curves ……………...

Chapter 4 – Connections

4.1

Power Connections …………………….

4.2

Control Connections ……………………

Chapter 5 – Programming

5.1

Introduction ……………………………...

5.2

Digital Interface …………………………

5.3

Display Modes ………………………….

5.4

Program Mode ………………………….

5.4.5

Fault Mode …………………………

5.5

The TE Function List ………………...

5.6

Function Descriptions ………………….

5.6.1

Motor and Overload Functions ….

5.6.2

Starting Mode …………………….

5.6.3/4 Jog Mode / Kick Start Mode …….

5.6.5

Pump-Flex Decel Mode …………

5.6.6

Restart Delay …………………….

5.6.7

Current and Ground Fault Protection

5.6.8

Lockouts, Reset & Internal Protection

5.6.9

Output

Relays

……………………. 54

5.6.10

Communications

…………………. 55

5.6.11 System Settings ………………….

5.6.12 Fault History and Statistical Data

Chapter 6 - Start-up

6.1

Basic Startup …………………………….

6.2

Start-up Check List ……………………..

6.3

Sequence of Operation ………………...

6.4

Testing with a smaller motor …………..

Chapter 7 - Fault Conditions

7.1

Fault Codes and Numbers ……………...

7.1

Fault Explanation …………….................

Appendices

Appendix 1: Ramp Profile Details ………………………………………………………………………………………..

Appendix 2: Pump-Flex



Decel Mode Application Considerations ……………………………………………………

Appendix 3: Parameter Lock / User Password Instructions …………………………………………………………..

Appendix 4: External Over Load Relay Application…………………………………………….................................

Appendix 5: Soft Starter Settings Record ………………………….…………….……………………………………..

Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: [email protected]

Summary of Contents for TE Series

Page 1: ...RUCTION MANUAL INSTALLATION OPERATION MAINTENANCE TE Series Low Voltage Digital Solid State Soft Starter 18 1250A Issued 9 12 Firmware Version 4 31 Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 2: ...Basic Installation and Operation Guide TE Series Digital Solid State Soft Starters 18 1250A Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 3: ...herein do not create new warranties or modify the existing warranty Any electrical or mechanical modifications to this equipment without the prior written consent of Toshiba International Corporation may void all warranties or other safety certifications Unauthorized modifications may also result in safety hazard or equipment damage Misuse of this equipment could result in injury and equipment dam...

Page 4: ...ew Dimensions shown in the manual are in imperial units and or the metric equivalent Connection drawings within this document convey the typical topology of the TE starter Because of our commitment to continuous improvement Toshiba International Corporation reserves the right without prior notice to update information make product changes or to discontinue any product or service identified in this...

Page 5: ...oration 13131 West Little York Road Houston Texas 77041 9990 For further information on Toshiba International Corporation s products and services please visit our website TOSHIBA INTERNATIONAL CORPORATION TE Solid State Starter Complete the following information and retain for your records Model Number _____________________________________________________________________ Serial Number ____________...

Page 6: ...be followed by important safety information that must be carefully followed The word DANGER preceded by the safety alert symbol indicates that an imminently hazardous situation exists that if not avoided or if instructions are not followed precisely will result in serious injury to personnel or loss of life The word WARNING preceded by the safety alert symbol indicates that a potentially hazardous...

Page 7: ...performed by Qualified Personnel ONLY A Qualified Person is one that has the skills and knowledge relating to the construction installation operation and maintenance of the electrical equipment and has received safety training on the hazards involved Refer to the latest edition of NFPA 70E for additional safety requirements Qualified Personnel shall Have carefully read the entire manual Be familia...

Page 8: ...Customer Support Center Inspections may be required after moving the equipment Contact your Toshiba Customer Support Center to report discrepancies or for assistance if required Handling and Storage Use proper lifting techniques when moving the breaker including properly sizing up the load getting assistance and using a forklift if required Store in a well ventilated location and preferably in the...

Page 9: ...on List 30 5 6 Function Descriptions 36 5 6 1 Motor and Overload Functions 36 5 6 2 Starting Mode 38 5 6 3 4 Jog Mode Kick Start Mode 42 5 6 5 Pump Flex Decel Mode 43 5 6 6 Restart Delay 44 5 6 7 Current and Ground Fault Protection 45 5 6 8 Lockouts Reset Internal Protection 47 5 6 9 Output Relays 54 5 6 10 Communications 55 5 6 11 System Settings 56 5 6 12 Fault History and Statistical Data 58 Ch...

Page 10: ...solid state electronic overload protection in addition to numerous other protective features It requires 120VAC 220VAC optional control power and uses dry contact inputs for Start Stop control Programmable auxiliary contacts and provisions for interlocking are also included 1 1 1 Control Features Acceleration Adjustments Programmable Ramp Types Voltage Ramp VR or closed loop Current Ramp CR Starti...

Page 11: ...on greater than 750 ohms resistance on a dedicated PTC input Can be used with an Emergency Stop or any other External Lockout Over Current Trip Electronic Shear Pin Trip Level 50 300 of motor FLA Trip Delay 1 20 seconds Phase Loss Trips on any phase current less than 20 of unit rating Can be disabled in programming for testing with smaller loads Equipment Ground Fault Protection Type Residual Curr...

Page 12: ...Transient Protection RC snubber dV dt networks on each phase Cooling Fan assisted convection Bypass Contactor Standard on all units Bypass Contactor Rating Shunt rated or can be sized for Line start rated contactor see charts Bypass Contactor Control Integral control is included but contactor can be externally controlled as well Ambient Condition Design Open panel mount units 0 to 50 C 32 to 122 F...

Page 13: ...xpectancy compared to operating at its nameplate horsepower When using this feature simply program the TE Series Service Factor F002 to the nameplate rating See section 5 6 1 All other adjustments to the protection circuits are done automatically within the TE Series 1 2 2 Selecting for Across the Line Bypass If you need to be able to start the motor Across the Line when the TE Series electronics ...

Page 14: ...g Free from metallic particles conductive dust and corrosive gas Free from excessive vibration below 0 5G Open panel units must be mounted in the appropriate type of enclosure Enclosure size and type must be suitable to dissipate heat generated by the soft starter and any other components mounted inside with it Throughout all sizes maximum heat dissipation of the TE BP Series electronics contactor...

Page 15: ...ts After work is complete thoroughly clean vacuum the area and re inspect the unit for foreign material 2 5 1 Clearances Make sure there is sufficient clearance all around the unit for cooling wiring and maintenance purposes To conserve panel space the TE Series BP models were designed for close vertical clearances of only 1 inch 25mm on either side A minimum horizontal clearance of 4 100 mm on th...

Page 16: ...bs are pre drilled to accept industry standard bolts Some sizes come with saddle clamp terminals however the connecting lugs are the responsibility of the user Toshiba recommends using crimp on lugs although mechanical lugs are suitable as well The following diagrams show sizes of the bus tab holes and critical spacing between them for determining the size of lug that can be used Note All wiring m...

Page 17: ... factory for bus tab critical dimensions for units 210A and above Figure 2 6 3 Critical clearances for bus tab connections TE 150 TE 160 2 81 71 32 mm 0 38 9 64 mm Line Load 1 54 39 09 mm 1 52 38 58 mm T L3 R L1 S L2 Line Load U T1 W T3 V T2 0 60 15 23 mm 0 14 3 55 mm Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 18: ...0 TE 160 BP 80 160 2 0 70 TE 210 BP 105 210 4 0 200 1 x 0 38 hole M10 for User supplied lugs 15 120 TE 275 BP 138 275 300 kCMIL 150 TE 361 BP 180 361 500 kCMIL 300 TE 450 BP 225 450 2 x 250 kCMIL 2 x 150 TE 550 BP 275 550 2 x 250 kCMIL 2 x 150 TE 600 BP 300 600 TBD TBD TBD TBD TBD TE 862 BP 431 862 TBD TBD TBD TBD TBD TE 900 BP 450 900 TBD TBD TBD TBD TBD TE 1006 BP 503 1006 TBD TBD TBD TBD TBD TE...

Page 19: ... 6 6 75 171 5 0 28 7 1 23 10 4 TE 150 BP and TE 160 BP 19 21 487 9 8 00 203 6 68 169 7 18 25 463 6 6 75 171 5 0 28 7 1 35 15 9 TE 210 BP and TE 275 BP 28 50 723 9 12 5 317 5 9 03 229 4 27 38 695 5 10 75 273 1 0 40 10 2 90 40 9 TE 361 BP and TE 450 BP 29 29 744 12 5 317 5 9 03 229 4 27 38 695 5 10 75 273 1 0 40 10 2 105 47 7 TE 550 BP through TE 600 BP 30 98 786 9 12 5 317 5 9 05 229 9 27 38 695 5 ...

Page 20: ...A in Function F001 the Service Factor rating in Function F002 and the Overload Trip Class in Functions F003 and F004 Setting these functions to the proper values provides maximum protection and eliminates nuisance tripping The Remaining Thermal Capacity can be viewed by using the UP or DOWN arrow keys when in the Status Display mode From the default Phase A Current screen dot on right side press t...

Page 21: ...he Overload Trip will not reset until the motor cools down see 3 1 3 d The Manual Reset function is also trip free Holding in the Reset key will not prevent the Overload Trip from activating and protecting the motor Note When the Overload Trip activates the Overload LED will be on solid When the motor cools down the LED will begin to flash indicating that the Overload Trip can be reset 3 1 3 b Aut...

Page 22: ...when attempting to reset an overload trip it is indicating that the starter is Inhibited from being reset Refer to details of Function F071 for information on emergency override of lockouts such as this 3 2 NEMA Class Trip Curves NEMA Class trip curves are based on a common tripping point of 600 of motor Full Load Amps FLA Curves vary by the amount of time before the unit trips As an example a Cla...

Page 23: ...e During the Run mode Overload trip curves are selectable from NEMA Class 5 10 15 20 25 and 30 Program the appropriate curve according to the characteristics of your motor and load 3 2 4 Overload Trip Curve Chart Figure 3 2 4 TE Series Overload Trip Curves Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 24: ...age the unit 4 1 1 Bypass Contactor Bypass Contactors are integral built in on all TE versions See sections 1 2 3 3 1 3 c and Appendix 4 for more details on contactor control and overload protection details 4 1 2 Power Factor Correction Capacitors Power factor correction capacitors can be connected to motors controlled by TE Series starters however they must be off line during ramping Connect PFC ...

Page 25: ...p lightning arrestors should be considered and utilized on the input power source The best method of protection is to have an Isolation Contactor in front of the starter that is open when the soft starter is not in use Enclosed versions can be ordered with an OPTIONAL secondary surge absorber 4 2 Control Connections Control connections on the TE Series starter are divided into 2 groups With the un...

Page 26: ...d by the same CPT must be added to the above values to ensure proper operation of the Bypass Contactor 4 2 1 b Control Fusing The output relay contacts TB2 must be protected from currents in excess of 5A by either using fuses or other suitable current protection devices A dedicated fault output for use in PLC or interposing relay control is available on TB1 This opto isolated Triac switch is rated...

Page 27: ...ntained contact is used for start stop it is advisable to set the overload relay to the manual reset position This will prevent the motor from restarting if the thermal overload trips and then cools down CAUTION Control Terminals 1 10 of TB1 are configured using solid state devices powered internally with a 24VDC power supply To prevent damage to the TE Series control board use dry unpowered conta...

Page 28: ...the ramp time to 0 and Current to 600 Dual Ramp is also useful in 2 speed motor applications Simply use an auxiliary contact from one of the speed contactors to select Ramp 2 so that separate ramp profiles can be used 4 2 5 b Jog Remote Command Connecting a dry voltage free contact between TB1 terminals 7 and 8 will enable the Jog feature A Start command Run Command or Start button is required to ...

Page 29: ... aux contact of the OLR to the PTC input after removing the jumper When the external OLR trips the contact will open opening the resistance input to the PTC circuit the resistance goes to infinity This indicates an immediate Over Load to the starter which trips and displays PTc on the readout to differentiate from the internal Thermal Overload trip If multiple OLRs are used i e multiple motors con...

Page 30: ...ternal seal in relay is provided elsewhere see 4 2 2 a Toshiba recommends fusing all outputs with external fuses The relays are rated for 240 VAC 5 A and 1200 VA Factory default settings for these relays are as follows AUX 1 Run Stop see F060 This contact changes state upon a Start command returns to normal on Stop or Begin Decel if active AUX 2 At Speed Stop see F061 This contact changes state up...

Page 31: ...contactors are rated for ATL duty instead of normal Shunt Duty see section 1 2 3 Supplemental overload protection will be required see section 3 1 3 c Units have external terminal blocks marked for this purpose see Appendix 4 for drawings Dry voltage free contacts closure between these terminals will close the bypass contactor immediately The Bypass Contactor coil voltage is the same as the contro...

Page 32: ...nctions without waiting to Auto step though large numbers Green LEDs Power On Control power is available at A1 and A2 At Speed The motor is at full power and the Bypass Contactor has been commanded to pull in The SCRs are at full conduction and current has dropped Yellow LEDs Shunt Trip Power is flowing to the motor in the Off mode See section 5 6 8 a for additional information Shorted SCR There i...

Page 33: ...B While viewing Phase B press the UP arrow again to view Phase C current G000 Scroll UP to display the G This shows the value of the current flowing to ground on the motor leads H000 Scroll UP to display the H This indicates the value of the remaining thermal capacity percentage of the motor i e H070 70 remaining thermal capacity Example Figure 5 3 1 Reading the Status Display 0120 Indicates Phase...

Page 34: ...dividual Function can be viewed without making changes values can also be viewed in the Run Mode however no changes can be made Each Function is signified by the letter F in the beginning of the data the 4 digit value of the function follows after pushing the READ ENTER key F001 F indicates the programmable Function 0000 This is the present setting of the applicable function This display may inclu...

Page 35: ...crement the value of the flashing digit Use the DOWN arrow key to decrement the value of the flashing digit Use the LEFT or RIGHT arrow to select the next digit to be altered Values can only be changed within the Adjustment Range of the function parameter Example 1 Figure 5 4 3 Viewing a Function s Set Value 0000 Indicates Phase A is drawing no current unit is in Off mode Press the Fn key F001 Ind...

Page 36: ...ing indicating this is the digit that you will alter cursor position Press the UP Arrow key twice to increase this digit value to 3 F003 Indicates that this is Function 003 OL Class During Start Press READ ENTER key to view the F003 value 0010 Indicates that the programmed OL is Class 10 during the Start Mode Cursor flashing on right most digit Press the UP Arrow key to increase this digit value 0...

Page 37: ...inH for Inhibited 0000 Returns to Default Display indicating that the unit is ready to re start This Fault History can only be accessed during a fault condition While the active fault number is being displayed use the Up and Down Arrow keys to scroll through the Fault History An additional Fault History complete with Time and Date stamps is also available for viewing at any time in F085 through F0...

Page 38: ...ored Upon return of power the timer values are updated from the RTC for elapsed time If the Lockout Time has not expired the TE Series cannot be started To reset the Lockout Times for emergency restart see section 5 6 11 under F071 5 4 5 e Changing to Default Screen During Fault In some cases it may be necessary to alter programmed parameters in order to test or make changes to clear a fault such ...

Page 39: ...09 Reserved for factory use Table 5 5 1 Motor and Overload Function Group Fn Group Function Description Adjustment Display Range Setting Increments Factory Setting Section F010 Starting and Stopping Modes Ramp Type Selection VR Voltage Ramp CR Current PID Ramp 1 Ramp 1 2 Ramp 2 Setting 1 VR1 VR2 Setting 2 CR1 CR2 Setting 3 VR1 CR2 Setting 4 CR1 VR2 1 1 VR1 VR2 5 6 2 and Append 1 F011 Initial Torqu...

Page 40: ...4 Kick Start Mode Function Group Fn Group Function Description Adjustment Display Range Setting Increments Factory Setting Section F024 Pump Flex Decel Mode Pump Flex Control Deceleration Ramp 0 Disabled coast to stop 1 Enabled except after OL trip 2 Enabled continued Decel even if there is an OL trip 1 0 Disabled 5 6 5 and Append 2 F025 Begin Decel Level BDL Immediate Drop Down Torque 0 100 of Ou...

Page 41: ...Fn Group Function Description Adjustment Display Range Setting Increments Factory Setting Section F048 Lockouts Reset and Internal Protection Coast Down Back Spin Lockout Timer 0 Disabled or 1 60 minutes 1 minute 0 Disabled 5 6 8 F049 Maximum Starts per Hour 0 Disabled or 1 10 starts 1 0 Disabled F050 Minimum Time Between Starts 0 Disabled or 1 60 minutes 1 minute 0 Disabled F051 Internal Protecti...

Page 42: ...ux Relay Settings Chart 1 2 F062 Aux Relay 3 setting Operation 1 26 see Aux Relay Settings Chart 1 16 F063 Aux Relay Delay Timer for Operations 23 26 0 Disabled or 1 999 seconds 1 second 0 No Delay F064 Reserved for factory use Table 5 5 9 Output Relay Function Group Fn Group Function Description Adjustment Display Range Setting Increments Factory Setting Section F065 Communications Communications...

Page 43: ...ar Reset 0 Disabled 1 Clear THR and Lockout Timers 2 Reset to Factory Default Settings 1 0 5 6 11 F072 Reserved for Factory Use F073 Frame Rating 18 1250 1 By Model defaults to 48 5 6 11 F074 CT Value 40 1200 5 By Model defaults to 40 F075 Year 2000 2047 1 year 2000 5 6 11 a F076 Month 1 12 1 Month 1 F077 Day 1 31 1 Day 1 F078 Hour 0 23 1 Hour 0 F079 Minute 0 59 1 Minute 0 F080 Second 0 59 1 Secon...

Page 44: ...y or Fault 1 27 see Fault code list 1 0 F089 Time Stamp Fault 2 00 00 23 59 hh mm hh 00 23 mm 00 59 00 01 00 00 F090 Date Stamp Fault 2 01 01 12 31 MM DD MM 01 12 DD 01 31 00 01 01 01 F091 Fault History 3 Oldest Fault 0 No fault history or Fault 1 27 see Fault code list 1 0 F092 Time Stamp Fault 3 00 00 23 59 hh mm hh 00 23 mm 00 59 00 01 00 00 F093 Date Stamp Fault 3 01 01 12 31 MM DD MM 01 12 DD...

Page 45: ...ctor is increased the FLA range will drop by an equal ratio For example if F002 1 15 a 1 15 Service Factor the maximum FLA programmable into F001 will be limited to 85 of the starter Max Amp rating 100 15 F002 Service Factor Factory Setting 1 0 S F Range 1 00 1 30 Set value according to the Service Factor SF data provided on the motor s nameplate This value affects several protection features so i...

Page 46: ... be restarted upon a start command If 2 wire control is used the unit will restart immediately When set to 2 Disabled Overload the TE Series will not trip on Motor Thermal Overload This is provided for applications where either an external Overload Relay or Motor Protection Relay is used or where multiple motors are connected and each one requires having an individual Overload Relay See Appendix 4...

Page 47: ...e Ramp Time and Maximum Current Limit Because there are two ramps available there are 4 settings to cover the combinations of profiles possible If you are not using the 2 nd ramp the TE Series will ignore all settings in reference to Ramp 2 Ramp 1 Dual Ramp Input Open Ramp 2 Dual Ramp Input Closed F010 Setting Ramp Profile Ramp Profile 1 Voltage Voltage 2 Current Current 3 Voltage Current 4 Curren...

Page 48: ...ts the time between the initial torque set with F011 or F012 and either the Max Current Limit set with F014or full output voltage Set the time to enable soft starts without stalls Also consider the motor s application For example centrifugal pumps may require a shorter ramp time Note Ramp time is affected by the following conditions 1 Current limit will extend the ramp time if the motor does not r...

Page 49: ...en F010 2 or 3 The initial torque level should be set to provide just enough torque to make the motor shaft begin to rotate while preventing torque shock damage to mechanical components F017 Accel Ramp Time of Ramp 2 Factory Setting 10 seconds Range 1 120 seconds Sets the time between the initial torque set with F015 or F016 and either the Max Current Limit set with F018 or full output voltage Set...

Page 50: ... F016 F021 3 Voltage F011 F019 Current F016 F021 4 Current F012 F021 Voltage F015 F019 Table 5 6 3 Jog Settings Caution Although the Thermal Register tracks all motor current use continuous usage of the Jog feature risks thermal motor damage or nuisance tripping F019 Voltage Jog Factory Setting 50 Range 5 100 Sets the voltage level of the Jog feature and is typically used to check rotation alignme...

Page 51: ...uration of time the Kick Start voltage is applied 5 6 4 a Dwell operation using Kick Start In some applications such as chain drive machinery the Kick Start feature can be used to slowly take up slack in the drive chain before applying full torque This is referred to as Dwell Starting because the torque output stays low for a short time To take advantage of this feature simply set the Kick Start t...

Page 52: ...ARNING Setting F024 2 presents significant risk of over heating the motor beyond its design limits which could result in motor damage and fire hazard Do this only in circumstances where the potential for mechanical damage outweighs the risk of motor damage F025 Begin Decel Level BDL Factory Setting 60 Range 0 100 of line voltage Used to drop voltage to a level where there is a noticeable effect on...

Page 53: ...lems with the power supply system Another term for this is Sequential Start Delay F028 Restart Delay Time Factory Setting 0 Disabled Range 0 Disabled no delay or 1 999 seconds Sets a delay time before the starter can be restarted after a complete loss of power Use this if multiple motors are connected to a supply system that may have trouble providing adequate power to restart them all at the same...

Page 54: ...alue other than 0 is entered for F042 the starter will trip when the output current of any phase exceeds the amount set and the time specified in F043 This is also referred to as a Shear Pin Trip and can be used to protect mechanical components from damage due to jammed loads F043 Over Current Trip Delay Factory Setting 1 second Range 1 20 seconds Provides a time delay to prevent nuisance trips fr...

Page 55: ...r 0 Disabled When a value other than 0 is entered for F046 the starter will trip if current to ground exceeds this percentage of the unit CT value The CT value is shown in F074 see section 5 6 11 This value is different from the Unit Rating or FLA setting To calculate actual ground current multiply the CT value of F074 by the setting of F046 Example 210A starter desired Ground Fault Trip level is ...

Page 56: ...ts the number of minutes that the starter must be off before a restart can be attempted This function is useful in applications such as pump motor backspin protection where you need to prevent the pump motor from restarting if it is spinning backwards 2 speed operations where speed changes require a minimum disconnect spin down timer or reversing applications to prevent plugging anti plugging time...

Page 57: ... follows Phase Rotation Protection is OFF The expected rotation sequence is set for A B C Phase Current Loss Running Protection is ON The unit trips at 20 of unit Max amps after 3 seconds of acceleration and at full speed Shorted SCR Protection is ON The unit will lock out if one SCR is shorted no voltage drop across the SCR Shunt Trip Protection is ON The unit trips if current flows in any phase ...

Page 58: ... to F051 If the Rotation Trip is set to Off see above this setting is ignored Phase Current Loss Running Protection This feature will cause a Trip if the current in any phase or all 3 is less than 12 of the CT value after 3 seconds from a Start Command Note that this is based on the Max Amp rating and not the programmed FLA Turn it OFF if the motor no load current is exceptionally low such as in h...

Page 59: ...turn it On add 32 to F051 Line Phase Loss Stopped Trip This feature will prevent the TE Series starter from attempting to start if the voltage in one or more of the incoming phases is not present This can be used to detect a blown fuse or power supply loss provided control power is still available It differs from the Phase Loss Running Trip in that it is based upon line voltage and does not requir...

Page 60: ...Function Description Default Bit Setting Decimal Value 0 ROT Phase Rotation Trip Phase Rotation protection Phase rotation must match selection in Bit 2 below Setting to Off 0 will make the TE insensitive for use behind a reversing contactor 0 Off 1 1 ABC Expected Phase Sequence 2 A B C Phase Rotation Sequence Only 0 A C B Phase Rotation Sequence Only 1 A B C Rotation 2 2 PLa or PLc Phase Current L...

Page 61: ...nt Shear Pin Trip OC 3 Under Current Trip UC 4 Phase Loss Trip PLa or PLc 5 Current Imbalance Trip IB 6 Ground Fault Trip GF 7 Short Circuit Trip SC 8 Faults 1 2 or 3 above OT OC or UC 9 Faults 4 5 or 6 above PL UB or GF 10 Any Fault except 7 NoSC 11 Any Fault except 6 7 No GF and no SC 12 Any Fault above 1 7 OT OC UC PL UB or GF Note 1 UC OC or UB require operation to resume before the fault can ...

Page 62: ...icable Range 1 10 Starts Incremental counter value readout of F050 the Starts per Hour Lockout F058 Time Value Between Starts Readout Factory Setting Not Applicable Range 1 3600 Seconds Remaining time value readout of F050 the Minimum Time Between Starts Timer F059 Thermal Capacity to Start Readout Factory Setting Not Applicable Range 0 100 Thermal Capacity Readout only for the user s viewing of t...

Page 63: ...Relay that has been programmed for Settings 23 through 26 from the chart below F064 Reserved Setting Relay Operation Description 1 Run Stop Changes on Start Command resets on Stop 2 At Speed Stop 3 At Speed End of Decel 4 Start End of Decel 5 Short SCR Trip 6 Phase Loss Trip 7 Shunt Trip 8 OL Motor Thermal Overload Trip 9 OT Starter Thermal Over Temperature Trip 10 Short Circuit Trip 11 Current Im...

Page 64: ...s When F068 0 the starter can be monitored by the Comm port but not controlled When F068 1 the starter will be controlled by the communications port In addition the Start Stop inputs are altered as follows The hard wired Start command is put in AND logic with the Comm port both Start commands must be on for the TE to start The Stop function is put in OR logic either the Comm port Stop command OR t...

Page 65: ...two purposes It can clear the memory values used for lockouts and overload protection and it can reset all functions to the factory default settings This is a One Shot feature so when another value is entered as shown below this function automatically returns to the default state When F071 0 the feature is disabled When F071 1 the values stored in the Thermal Register and all of the Lockout Timers...

Page 66: ...for date time stamping of the Fault History The clock automatically adjusts for leap years and is backed up by a Lithium ion battery for long life Note The time clock does not automatically adjust for daylight savings time F075 Year Factory Setting Year of manufacture Range 2000 to 2047 F076 Month Factory Setting Month of manufacture Range 1 12 F077 Day Factory Setting Day of manufacture Range 1 3...

Page 67: ...F086 F089 F092 Date Stamp MM DD F087 F090 F093 Table 5 6 12 a Fault History Configuration F085 Latest Fault Code Fault 1 Factory Setting 0 No Fault Range 0 27 This Function displays the Fault Code of the latest fault event F086 Time Stamp of the Latest Fault Factory Setting 00 00 No Fault Range 00 00 23 59 24hr time format This Function displays the time of the latest fault event F087 Date Stamp o...

Page 68: ...s of 999 9 are recorded in F095 F095 Run Time K Hours Factory Setting 0000 Range 0000 9999 K hours 0001 in readout means a run time of 1 000 hours F096 Run Counts Factory Setting 0000 Range 0000 9999 Run counts in excess of 9999 are recorded in F097 F097 Run Counts 10K Times Factory Setting 0000 Range 0000 9999 10 thousand times 0001 in readout means a run count of 10 000 operations Examples Overf...

Page 69: ... F003 Overload Class During Start Class 10 NEMA UL Class 10 F004 Overload Class During Run Class 10 NEMA UL Class 10 F005 Overload Reset 0 Manual 0 Manual F010 Ramp Profile 1 Ramp 1 and Ramp 2 Voltage Ramp with Current Limit F011 Initial Torque 60 60 Initial Voltage F013 Ramp Time 10 10 Second Ramp Ramp 1 F014 Current Limit 350 350 of programmed FLA F015 F018 Ramp 2 settings Inactive unless Ramp 2...

Page 70: ...command is applied Apply control power and check that the Power On LED comes on Status Display should read 0000 showing no current in Phase A minor flickering of the first digit is common Apply the Run Start command The motor should begin to accelerate Status display will read Phase A Amps at an increasing rate When the motor reaches full speed the At Speed LED comes on Status display should show ...

Page 71: ...d Code suffix d Decel or Stop meaning that TE Series was either stopped off but power applied or if the Pump Flex Decel function was enabled it was engaged in the Soft Stop routine set up by F024 27 IMPORTANT NOTE Fault code SSd may display if there is no output load motor connection when control power is applied In addition to these fault display codes each trip condition has a corresponding nume...

Page 72: ...eleration or Stop SSd 15 Shunt Trip during Acceleration st 16 Shunt Trip Shunt Trip during Constant speed st 17 Shunt Trip during Deceleration st 18 Current Imbalance during Acceleration IbA 19 Current Imbalance during Constant speed Ibc 20 Current Imbalance during Deceleration Ibd 21 Under Current during Acceleration UcA 22 Under Current during Constant speed Ucc 23 Under Current during Decelerat...

Page 73: ... above Lock Out Protection features is preventing operation until the timer expires See section 5 5 8 for additional details Remaining time values are located at F055 F059 F048 F050 PASS None Successful password entry Customer password was entered and accepted Parameter lock is now released All user functions can be accessed F070 F072 Err None Password entry Error The password that you are trying ...

Page 74: ...ltage is increased gradually until the motor current reaches the Maximum Current Limit setting F014 The motor current is held at this level until the motor accelerates to full speed When the motor current drops below the limit setting the output voltage is automatically increased to maximize torque until the TE Series is At Speed This may be necessary in applications where the electrical power is ...

Page 75: ...ode Initial Torque is set to maximum and Ramp Time is set to minimum so that the output current jumps to the Current Limit setting immediately Examples of when to use this mode are Applications with a severely limited power supply When starting a difficult load such as a centrifuge or deep well pump When the motor capacity is barely adequate without stalling or overloading It is a good choice when...

Page 76: ...ature will set a maximum at which the current draw will be held Current Limit will remain in effect until one of the following two events occur 1 The motor reaches full speed as detected by the At Speed detection circuit 2 The Overload Protection trips on Motor Thermal Overload see 3 2 2 3 2 4 Once the motor has reached full speed the Current Limit feature becomes inactive In the Voltage Ramp Prof...

Page 77: ...one direction Kinetic energy in that moving fluid is suddenly trapped when the valve slams closed Since fluids can t compress that energy is transformed into a Shock Wave that travels through the piping system looking for an outlet in which to dissipate The sound of that shock wave is referred to as Water Hammer The energy in that shock wave can be extremely damaging to pipes fittings flanges seal...

Page 78: ...cel voltage and the motor coasts to a stop to prevent additional motor heating and potential motor damage When F024 2 the deceleration feature is enabled and deceleration will continue even when an overload condition trips This is to be used only when the risk of damage due to an uncontrolled shutdown is considered worse than the potential damage to the motor WARNING Setting F025 2 presents signif...

Page 79: ...setting may require adjustment several times If you cannot hear or see the check valve close observe fluid pressure or flow if available F027 Decel Ramp Time Factory Setting 10 seconds Range 1 60 seconds Sets the maximum time for the deceleration ramp to go from the Begin Decel Level setting F026 to the Decel Shut Off Voltage F027 This function is used to dampen the effect of reducing pump torque ...

Page 80: ...epresenting the existing password As soon as you press the first Arrow key the display will change to 0000 and start showing the actual value of your password entry When the READ ENTER button is pressed the display will read PASS indicating that the User Password is correct and the system is unlocked You will have 5 minutes in which to make a change in the program This 5 minute window resets whene...

Page 81: ...u press the first Arrow key the display will change to 0000 and begin showing the actual value of your password entry Any initial display other than 3552 signifies that a password already exists This means that you will need to change rather than enter a new one see below Use the UP arrow and the LEFT arrow keys to display the password you desire Valid range is 0000 to 0999 In this example 0123 ha...

Page 82: ...nal device so that a fault will still shut down the TE Series and be annunciated on the display See section 4 7 2 a for more details on using the PTC input REDUNDANT BYPASS STARTER APPLICATIONS In some applications it may be necessary to provide an independent means of starting and protecting the motor should be TE Series starter become inoperable If this were the case the Bypass Contactor could b...

Page 83: ...grams Note Use these terminals only when separate control of the Bypass Contactor is necessary Bypass Control Terminals 18 48A Units with integral bypass Bypass Control Terminals 62 160A Units with integral bypass Bypass Control Terminals 210 600A with integral bypass Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 84: ...the Bypass Contactor closes When the Selector Switch is placed in the A T L Across the Line position a 2nd isolated contact of CR is used to close the circuit between B1 and B2 of TB4 which are internally connected in parallel to the Bypass Pilot Relay contact in the Bypass Contactor coil circuit Since the TE Series electronics may be out of service an External Overload is added which only operate...

Page 85: ...sure that the External OLR is properly wired into the starter control circuit to facilitate shutdown of the motor The TE Series provides a PTC input that can be wired to the NC auxiliary contact of the external OLR so that a trip will still shut down the TE Series and be annunciated on the display Multiple OLRs would then be wired in series for the same effect See section 4 7 2 a for details on us...

Page 86: ...nother dry Aux of the Fast contactor is used to select Ramp 2 When started in Slow Ramp 1 default is used If started in Fast different ramp settings are necessary so Ramp 2 is used See section 4 2 5 a for Dual Ramp info Either OLR will trip the TE Series which will display Ptc and light the Overload LED TE Starter Bypass Contactor BP Disconnect or Circuit Breaker G R L1 T L3 S L2 U T1 W T3 V T2 1 ...

Page 87: ...rting and Stopping Modes Ramp Type Selection VR Voltage Ramp CR Current PID Ramp 1 Ramp 1 2 Ramp 2 Setting 1 VR1 VR2 Setting 2 CR1 CR2 Setting 3 VR1 CR2 Setting 4 CR1 VR2 1 1 VR1 VR2 F011 Initial Torque VR of Ramp 1 0 100 Line Voltage 1 60 F012 Initial Torque CR of Ramp 1 0 600 Motor Current 1 200 F013 Accel Ramp Time of Ramp 1 1 120 seconds 1 second 10 seconds F014 Max Current Limit of Ramp 1 200...

Page 88: ...led except after OL trip 2 Enabled continued Decel even if there is an OL trip 1 0 Disabled F025 Begin Decel Level BDL Immediate Drop Down Torque 0 100 of Output Voltage 1 60 F026 Decel Shut Off Voltage 0 to BDL minus 1 Voltage 1 30 F027 Decel Ramp Time 1 60 Seconds 1 second 10 seconds F028 Restart Restart Delay Time Sequential Start Delay 0 Disabled or 1 999 seconds after a Power Loss Status can ...

Page 89: ...arts per Hour 0 Disabled or 1 10 starts 1 0 Disabled F050 Minimum Time Between Starts 0 Disabled or 1 60 minutes 1 minute 0 Disabled F051 Internal Protection Settings 1 127 See 5 6 8 a 1 126 F052 Auto Reset on Selected Faults Fault Preferences 1 12 See 5 6 8 b Fault Reset Selection Table 1 4 Phase Loss only F053 Auto Reset Attempts 0 Disabled or 1 10 attempts 1 0 Disabled F054 Restart Delay Time V...

Page 90: ... Jog Remote Input 1 0 F069 Reserved for factory use F070 System Settings Parameter Lock Customer Password 0 999 0 Disabled Any Other Numbers Password 1 0 displays encrypted code F071 System Clear Reset 0 Disabled 1 Clear THR and Lockout Timers 2 Reset to Factory Default Settings 1 0 F072 Reserved for Factory Use F073 Frame Rating 18 1250 1 By Model defaults to 48 F074 CT Value 40 1200 5 By Model d...

Page 91: ...vious Fault 0 No fault history or Fault 1 27 see Fault code list 1 0 F089 Time Stamp Fault 2 00 00 23 59 hh mm hh 00 23 mm 00 59 00 01 00 00 F090 Date Stamp Fault 2 01 01 12 31 MM DD MM 01 12 DD 01 31 00 01 01 01 F091 Fault History 3 Oldest Fault 0 No fault history or Fault 1 27 see Fault code list 1 0 F092 Time Stamp Fault 3 00 00 23 59 hh mm hh 00 23 mm 00 59 00 01 00 00 F093 Date Stamp Fault 3 ...

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Toshiba TE Series, Instruction Manual

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