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G8000MM

Installation and Operation Manual

61

5 PARTS REPLACEMENT

Contact Toshiba International Corporation or its authorized service representatives on all
issues regarding the replacement of parts.

A) Battery

Battery lifetime may vary according to the frequency of use and the average ambient

operating temperature. The end of battery life is defined as the state of charge resulting in an
ampere-hour capacity less than, or equal to, 80% of nominal capacity.

Replace battery if its capacity is within this percentage.

B) UPS Component Parts

UPS components have a defined life expectancy (Fans, Capacitors, Filters, etc.)
Contact Toshiba International Corporation or its authorized service representatives for a
complete parts replacement schedule. Recommended replacement time interval varies
with operating environment.
Contact Toshiba International Corporation or its authorized service representatives for
application specific recommendations.

Any parts replacements (including modification) without
authorization by Toshiba could result in personal injuries, death or
destruction of the UPS.

WARNING

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Summary of Contents for G8000MM Series

Page 1: ...G8000MM SERIES INSTALLATION AND OPERATION MANUAL 100 150 225 300 375 500 625 750 kVA 480 480 V and 600 600 V Document GBH0015 Rev 1 10 Part No 62013 001 October 2009 ...

Page 2: ...G8000MM Installation and Operation Manual ...

Page 3: ...G8000MM Installation and Operation Manual G8000MM SERIES INSTALLATION AND OPERATION MANUAL 480 480 V 100 150 225 300 375 500 625 750 kVA Document No GBH0015 Rev 1 10 Part No 62013 001 October 2009 ...

Page 4: ...G8000MM Installation and Operation Manual This page intentionally left blank ...

Page 5: ...g warranty Any Electrical or mechanical modifications to this equipment without prior written consent of the TOSHIBA will void all warranties and may void UL CUL listing Unauthorized modifications may also result in equipment damage personal injury or loss of life IMPORTANT NOTICE UNINTERRUPTIBLE POWER SYSTEM If additional information or technical assistance is required call TOSHIBA Customer Suppo...

Page 6: ...her product or trade references appearing in this manual are registered trademarks of their respective owners TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual Nor shall it be liable for incidental or consequential damages resulting from the use of information contained in this manual This manual is copyrighted No part of this manual may be photocopied or ...

Page 7: ...on 7 22 2 3 Liquid Crystal Display 8 22 2 3 1 Menu 23 2 3 2 INPUT POWER FAILURE 26 2 3 3 FAULT INDICATION FIGURE 2 13 27 2 4 External Signal Terminal Block 28 2 5 External communication connector 32 3 INSTALLATION AND OPERATION 33 3 1 Transportation and Installation 33 3 2 Installation Procedure 33 3 3 Procedure for Cable Connections 34 3 4 Operating Procedures 56 4 RESPONSE TO UPS FAILURE 60 5 PA...

Page 8: ...pecifications 16 Table 1 4 UPS Module Information 16 Table 1 5 Detail of Specifications 18 Table 1 6 Rating of Contactors and Fuses 20 Table 3 1 How to Transport and Install the System 33 Table 3 2 List of UPS Weights lb 33 Table 3 3 Maximum Permitted Fault Current 34 Table 3 4 Recommended Cable Sizes 37 Table 3 5 Crimp Type Compression Lug 38 Table 6 1 Fault Codes 63 ...

Page 9: ...age Screen 26 Figure 2 15 a External Signal Terminal Block NEC Class 2 TN1 28 Figure 2 15 b External Signal Terminal Block NEC Class 2 TN2 29 Figure 2 16 Control Wiring for External Contacts 30 Figure 2 17 Remote Start Contact Connections 31 Figure 2 18 External Communication Connector NEC Class 2 32 Figure 3 1 UPS Terminal Designation 38 Figure 3 2 a 1 Diag of Input Output Bus Bars Terminal Block...

Page 10: ...a Diag of Rectifier Cabinet Inverter Cabinet Inter Connect 1 51 Figure 3 3 b Diag of Rectifier Cabinet Inverter Cabinet Inter Connect 2 52 Figure 3 4 a Diag of Power Wire Connect Parallel Connection 53 Figure 3 4 b Diag of Power and Control Wire Connect Two Parallel Connection 54 Figure 3 4 c Diag of Power and Control Wire Connect N Parallel Connection 55 Figure 3 5 a Startup Procedure 56 Figure 3...

Page 11: ...st hazards and or possible equipment damage Caution A caution notice icon conveys information provided to protect the user and service personnel against possible equipment damage Note A Note notice icon indicates when the user should make a reference of information regarding the UPS operation load status and display status Such information is essential if Toshiba field service group assistance and...

Page 12: ...UPS Please read this manual carefully and retain it for future reference 1 1 1 1 1 1 1 1 This manual contains important instructions for the G8000MM SERIES Uninterruptible Power Systems that should be followed during installation and maintenance of the UPS and batteries Lethal voltages exist within the equipment during operation Observe all warning and cautions in this manual Failure to comply may...

Page 13: ...equipment artificial dialysis incubators etc Toxic gas or smoke eliminators Equipment that must be provided under fire laws construction standards or other ordinances Equipment equivalent to the above Special considerations are required when applying this UPS to the equipment that affect human safety and or maintain public services Be sure to contact inform TOSHIBA if it is such a case The applica...

Page 14: ...tween 5 and 95 There must be no condensation due to temperature changes 4 Altitude This equipment must not be applied at altitude that exceeds 2700 m 9000 ft above seal level 5 Dust Dust in the room where the UPS is installed must not exceed normal atmospheric dust levels In particular that dust should not include iron particles oils or fats or organic materials such as silicone 6 Inflammable gas ...

Page 15: ...ating Aac Breaker A 100 480 120 150 600 96 125 150 480 180 225 600 144 200 225 480 271 350 600 217 300 300 480 361 500 600 289 400 375 480 451 600 600 361 500 500 480 602 800 600 481 700 625 480 752 1000 600 601 800 750 480 903 1200 600 722 1000 AC input and AC output overcurrent protection and disconnect devices shall be field supplied and installed The DC output breaker shall be field supplied a...

Page 16: ...ower from the UPS battery permits the orderly shutdown of equipment supported by the UPS The UPS is simple to start up operate and maintain The G8000MM SERIES UPS is available in eight kVA sizes 100 150 225 300 375 500 625 and 750kVA Specifications for each kVA model appear in Section 1 5 The principles of operation described herein are applicable to all models This manual provides an overview of ...

Page 17: ... contain the equipment and controls necessary to convert input AC power to regulated DC power required for battery charging and for supplying power to the Inverter INVERTER The UPS components which contain the equipment and controls necessary to convert DC power from the Rectifier or the battery to AC power required by the critical load CHOPPER The UPS components which contain the equipment and co...

Page 18: ...C by the Rectifier DC power is utilized to charge the UPS battery and to provide power to the Inverter The Inverter converts the DC power to clean AC power to supply the critical load The conversion inversion process eliminates any voltage transients or fluctuations existing in the input power before it reaches the critical load In a parallel system the power drawn by the critical load is equally ...

Page 19: ...operation each system UPS internal static bypass line will equally share the power supplied to the critical load The internal static bypass line will route power to the critical load while the UPS module is de energized during Start up and before the system is fully operational Bypass operation will occur In the event of a load overcurrent with all system UPS transferring to bypass without interru...

Page 20: ...tifier will power the inverter and critical load and simultaneously recharge the batteries A fully charged battery will provide power for the specified time at the rated load or longer at a reduced load When power is restored after a low battery shutdown each system UPS Rectifier automatically restarts operation recharges the batteries and the Inverter is automatically restarted without operator i...

Page 21: ...0kVA 375kVA UPS module FRONT VIEW Inverter Chopper unit DC capacitor s 52S CB3 3 External I F circuit PCB IOAU 04 52C 2 Grounding Bar CB1 Rectifier unit 1 CP M AC capacitors AC capacitors CB 1 2 Grounding bar DC capacitors 3 External I F circuit PCB IOAU 04 UPS module FRONT VIEW 1 CPM Inverter Chopper unit Rectifier unit 52S CB3 52C ...

Page 22: ...Operation Manual FIGURE 1 4 c UPS Parts Location 500kVA UPS module FRONT VIEW Rectifier unit CB1 1 CPM AC capacitors 2 Grounding Bar 3 External I F circuit PCB IOAU 04 Inverter Chopper unit CB3 AC capacitors 52C 52S DC Capacitor s ...

Page 23: ...on Manual 13 FIGURE 1 4 d UPS Parts Location 625kVA 750kVA UPS module FRONT VIEW Rectifier unit 52C 1 CPM 2 Grounding Bar 3 External I F circuit PCB IOAU 04 Inverter Chopper unit DC Capacitor s AC capacitors CB1 CB3 52S AC capacitors ...

Page 24: ...ion Continued FIGURE 1 6 External I F circuit PCB IOAU 04 UPS module REAR OF FRONT DOOR Right side FAULT RESET MAINTENANCE SWITCH TEST SWITCH BOOT SWITCH SYNC LED INVERTER START INVERTER STOP 8 7 9 10 5 6 IOAU 04 3 External contact signal terminal 4 RS232C D sub connector ...

Page 25: ...switch This switch is used to transfer the UPS from inverter to static bypass during maintenance purposes Do not operate it under normal operation Transfers will lock out if the bypass voltage is more than 12 12 of nominal Uninterrupted switching is made at the time of synchronous operation Switching is impossible at the time of asynchronous operation 7 FAULT RESET switch FOR SERVICE PERSONNEL ONL...

Page 26: ... 480V or 600V 480V or 600V 480V or 600V 480V or 600V 480V or 600V 480V or 600V 480V or 600V 480V or 600V 480V or 600V 480V or 600V 480V or 600V 480V or 600V 480V or 600V 480V or 600V 480V or 600V TABLE 1 4 UPS Module Information a Cabinet Dimensions UPS kVA Cable Knockout Width in mm Depth in mm Height in mm Weight lb kg Heating BTU h 100 BOTTOM 43 3 1100 29 8 758 79 7 2025 2061 935 18 353 150 BOT...

Page 27: ...55 1 1400 37 940 87 0 2200 3472 1575 300 76 8 1950 45 3 1150 87 4 2220 4916 2230 375 76 8 1950 45 3 1150 87 4 2220 5269 2390 500 58 3 1480 70 1 1780 45 3 1150 45 3 1150 87 4 2220 87 4 2220 2833 1285 4663 2115 625 58 3 1480 86 2 2190 57 1 1450 57 1 1450 87 4 2220 87 4 2220 3527 1600 6427 2915 750 58 3 1480 86 2 2190 57 1 1450 57 1 1450 87 4 2220 87 4 2220 3527 1600 6427 2915 These units are shipped...

Page 28: ...d Number of Cells 240 Nominal Voltage 480 Vdc Minimum Voltage 400 8 Vdc Float Voltage 545 Vdc DC Ripple Current 5 8 A 8 7 A 11 A 19 5 A 24 3 A 28 9 A 32 4 A 38 9 A Ripple Current as percent of Full Load 2 7 2 7 2 3 2 7 2 7 2 4 2 2 2 2 Max DC Charging Current 13 A 19 5 A 29 3 A 39 A 48 75A 65 A 92 5 A 92 5 A Max Discharge 215 A 322A 483A 720A 900A 1194A 1493A 1791A Battery Capacity for Full Load Ou...

Page 29: ...ded 68ﾟF to 86ﾟF 20ﾟC to 30ﾟC Relative Humidity 5 95 Non Condensing Heat Rejection kBTU h 18 353 28 465 44 105 60 894 76 117 96 271 120 339 144 407 Efficiency AC AC 93 7 93 5 93 3 93 8 93 8 94 1 94 1 94 1 Audible Noise 68 dB 1m 72 dB 1m 76 dB 1m 78 dB 1m 80 dB 1m Altitude 0 to 9000 feet No Derating Location Indoor free from corrosive gases and dust Enclosure NEMA 1 Paint Color Munsell 2 8Y7 7 0 3 ...

Page 30: ...output contactor 135A 200A 350A 450A 450A 660A 910A 52S Bypass contactor 135A 200A 350A 450A 450A 660A 910A 88RC Control circuit contactor 90A Fuses FCU FCV FCW AC input fuse 200A 690V 250A 690V 315A 690V FDU FDV FDW FDX FDY FDZ FDP FDN DC arm fuse 450A 690V 450A 690V 630A 690V 900A 550V 900A 550V 630A 690V 900A 550V FUA FUB FUC Control power fuse 30A 600V OPTION FSU FSV FSW Bypass input fuse 200A...

Page 31: ...operator controls and indicators are located as follows Circuit breakers and contactors Inside the module UPS status indicators Outside of front door FIGURE 2 1 Operation Display Panel Front panel LOAD ON INVERTER BATTERY OP LOAD ON BYPASS OVER LOAD LCD FAULT UPS FAULT EMRG STOP 1 2 6 3 5 4 8 7 540V ...

Page 32: ...t tones Illuminates when an error occurs in the system In this case the details of the error are indicated on the display panel 2 2 EPO button Emergency Power Off button 7 When activated the Emergency Power Off EPO function shuts down the UPS module The critical load will lose power and also shutdown The EPO function can be performed both locally or remotely 2 3 Liquid Crystal Display 8 The Liquid...

Page 33: ... the UPS system If this operation is PIN protected the user is required to enter the security PIN before the screen can be accessed Refer to FIGURE 2 4 When in remote mode the message REMOTE operating model will appear on this Screen The user cannot operate the start and stop functions without changing the setup from remote mode to local mode When bypass voltage is abnormal the message Bypass volt...

Page 34: ...normal message screen B MEASUREMENT MENU FIGURE 2 6 This screen shows details of measured values Bypass voltage input voltage output line to line voltage and output frequency are displayed Output currents are displayed as RMS values FIGURE 2 6 Measurement screen 540V To Stop In order first press left stop key then press right stop key ...

Page 35: ...tery equalizing charge The battery equalizing charge operation key will appear when battery equalizing charge is set up Setup is based on battery type FIGURE 2 7 Setup screen D LOG MENU FIGURE 2 8 This menu shows operation failure and battery discharge records FIGURE 2 8 Log select screen 1 Event log FIGURE 2 9 Operation and failure records are indicated Maximum of 50 events are displayed FIGURE 2...

Page 36: ...een FIGURE 2 12 Measurement screen Battery operation Battery operation The LCD will display a battery low voltage message when the battery capacity is near depletion The End of Battery Discharge announcement is displayed when the battery end voltage is reached At this time the inverter will perform an electronic shutdown to prevent battery loss of life typical from extreme deep discharge condition...

Page 37: ...ge FIGURE 2 14 The display shows a fault code the description of the fault and a guidance of what action is to be taken by the user A maximum of 10 faults is displayed at one time If an input power failure occurs during a fault condition the fault indication and input power failure announcement are alternatively displayed at 5 second intervals FIGURE 2 14 Message screen 2 Silence alarm This key wi...

Page 38: ...description of the input output port presented OUT1 to OUT6 are user programmable but are factory default set being also shown in Figure 2 15 FIGURE 2 15 a External Signal Terminal Block NEC Class2 TN1 FAULT OUT2 LOAD ON INVERTER OUT3 BATTERY OPERATION OUT4 RECTIFIER OPERATION OUT5 BATTERY LOW VOLTAGE OUT6 OVERLOAD OUT1 LOAD ON BYPASS UPS 1 3 5 7 9 19 17 15 13 11 21 23 25 27 29 31 33 35 37 39 2 4 ...

Page 39: ...ERTER START IN2 REMOTE INVERTER STOP REMOTE EPO User supplied dry contact User supplied sensor and dry contact 1 3 5 7 9 19 17 15 13 11 21 23 25 27 29 2 4 6 8 10 20 18 16 14 12 22 24 26 28 30 IN4 POWER DEMAND User supplied dry contact IN5 SPARE IN6 SPARE IN7 SPARE IN8 SPARE IN9 SPARE UPS CB2 UVT CB2 AX 52L AX 52C AX User supplied dry contact ...

Page 40: ...nput Terminals 9 to 10 11 to 12 Load on Inverter contact OUT2 Activated when the power is supplied by the inverter Terminals 13 to 14 15 to 16 Battery Operation contact OUT3 Activated when the battery is operating following an AC power failure Terminals 17 to 18 19 to 20 Rectifier Operation contact OUT4 Activated when the rectifier is operating Terminals 21 to 22 23 to 24 Battery Low Voltage conta...

Page 41: ... a remote location UPS must be programmed for remote operation Refer to Operations Menu for procedure Terminals 3 to 4 Remote Inverter Stop input terminal IN2 Used to stop inverter from a remote location UPS must be programmed for remote operation Refer to Operations Menu for procedure Terminals 5 to 6 Battery Temp High contact input IN3 Input fed by a thermocouple that monitors battery temperatur...

Page 42: ...rotective cover is recommended in order to reduce the possibility of accidental operation 2 5 External communication connector This is an RS232C port for RemotEyeII monitoring software The layout of connector is shown in Figure 2 18 FIGURE 2 18 External communication connector NEC Class2 Pin 1 Not used Pin 2 RXD Receive data Pin 3 TXD Transmit data Pin 4 Not used Pin 5 GND Signal ground Pin 6 Not ...

Page 43: ... Installation Procedure A Note the load tolerance of the floor Refer to Table 3 2 for list of UPS weights TABLE 3 2 List of UPS weights UPS Capacity kVA 100 150 225 300 375 500 625 750 Weight lb 2 061 2 579 3 263 4 564 4 916 6 923 9 193 9 193 B Minimum clearance required for ventilation Right side 1 in 25 mm not required when sidecars are used Left side 1 in 25 mm not required when sidecars are us...

Page 44: ...480 25 000 750 480 25 000 3 3 Procedure for Cable Connections 1 Confirm the capacity of the UPS being installed Identify the input output power Terminal blocks as shown in the appropriate Figures 3 1 through 3 2 a g Figure 3 3 2 Connect the internal control wire and power cables 1 Control wire Inter connect from DC Breaker Box to UPS 1 CB2 NO Auxiliary to terminal TN2 23 24 2 CB2 UVT to terminal T...

Page 45: ...put current capacity of the UPS Refer to Table 3 4 for recomended cable sizes 2 Connect the external signal terminal block as desired Refer to Section 2 4 and Figure 2 15 for functional description 14 AWG 2mm2 or less shielded conductor is recommended 6 One 1 source feeding the UPS 1 Confirm that an external input circuit breaker sized to protect both the rectifier input and the bypass line is ins...

Page 46: ...sed to fasten all input output power cables 7 Procedure for Cable Connections for Parallel System 1 Confirm the number of units to be connected in parallel Identify the input output power terminal blocks and control wire connections for parallel systems as shown in the appropriate Figures 3 4a c 2 Connect the external control wire and power wire a Control wire connection Parallel configuration Wir...

Page 47: ...3 x250 3 x350 347 469 in lbs 375kVA 480V 480V 3 x3 0 2 x350 347 469 in lbs 3 x3 0 2 x350 3 x350 3 x400 347 469 in lbs 3 x3 0 2 x350 3 x350 3 x400 347 469 in lbs 3 x350 4 x4 0 347 469 in lbs 600V 600V 2 x250 2 x300 347 469 in lbs 2 x250 2 x300 3 x350 3 x400 347 469 in lbs 2 x250 2 x300 3 x350 3 x400 347 469 in lbs 3 x350 4 x4 0 347 469 in lbs 500kVA 480V 480V 3 x300 3 x350 347 469 in lbs 3 x300 3 x...

Page 48: ... 1023 250 MCM B I BURNDY ILSCO BURNDY YA29 CRA 250L YA30 LB YELLOW YELLOW 16 16 1024 300 MCM B I BURNDY ILSCO BURNDY YA30 CRA 300L YA32 LB WHITE WHITE 17 298 17 298 1026 350 MCM B I BURNDY ILSCO BURNDY YA31 CRA 350L YA34 LB RED RED 18 324 18 324 1027 400 MCM B I BURNDY ILSCO BURNDY YA32 CRA 400L YA36 LB BLUE BLUE 19 470 19 470 1027 500 MCM B I BURNDY ILSCO BURNDY YA34 CRA 500L YA38 LB BROWN BROWN ...

Page 49: ...terminal blocks Detailed Terminals H 79 7 2025mm D 29 9 760mm For power terminals use 5 16 8mm Diameter bolts 100kVA 43 3 1100mm 150kVA 47 2 1200mm 225kVA 55 1 1400mm UPS module UPS module AC Input A B C DC Input BN BP N40 N50 AC Output A50 B50 C50 Bypass Input A40 B40 C40 External wiring block Bypass Input A40 B40 C40 Battery Input BN BP AC Output A50 B50 C50 AC Input A B C N40 N50 ...

Page 50: ...iagram of Power Wire Control Wire Inter Connect 100kVA 150kVA 225kVA UPS Input voltage 480Vac External signal terminal IOAU 04 TN2 UPS module Wall mounted DC breaker Auxiliary DC circuit breaker Positiv e Negative UVT User supplied User supplied BP BN 21 22 23 24 ...

Page 51: ...etailed Terminals H 79 7 2025mm D 29 9 760mm For power terminals use 5 16 8mm Diameter bolts 100kVA 73 3 2014mm 150kVA 79 2 2113mm 225kVA 99 1 2520mm AC Input H1 H2 H3 Input cabinet UPS module Input cabinet AC Input H1 H2 H3 DC Input BN BP N40 N50 AC Output A50 B50 C50 Bypass Input A40 B40 C40 UPS module External wiring block Bypass Input A40 B40 C40 Battery Input BN BP AC Output A50 B50 C50 N40 N...

Page 52: ...A 150kVA 225kVA UPS Input voltage 600Vac X1 X2 X3 Input Cabinet UPS module Wall mounted DC breaker A B C Input transformer H1 H2 H3 User supplied External signal terminal IOAU 04 TN2 UPS module Wall mounted DC breaker Auxiliary DC circuit breaker Positiv e Negative UVT User supplied User supplied BP BN 21 22 23 24 ...

Page 53: ...cation of bus bars and terminal blocks Detailed Terminals H 79 7 2025mm D 37 8 960mm UPS Power Terminals use 1 2 12mm Diameter bolts 76 8 1950mm UPS module UPS module External wiring block N50 Bypass Input A40 B40 C40 Battery Input BN BP AC Output A50 B50 C50 AC Input A B C AC Input A B C N50 AC Output A50 B50 C50 Bypass Input A40 B40 C40 DC Input BN BP ...

Page 54: ...am of Power Wire Control Wire Inter Connect 300kVA 375kVA UPS Input voltage 480Vac UPS module Wall mounted DC breaker Auxiliary DC circuit breaker BP BN External signal terminal IOAU 04 TN2 User supplied User supplied 24 23 22 21 Positive Bus Bar Negative Bus Bar UVT ...

Page 55: ... blocks Detailed Terminals H 79 7 2025mm D 37 8 960mm UPS Power Terminals use 1 2 12mm Diameter bolts AC Input H1 H2 H3 300kVA 120 8 3068mm 375kVA 130 8 3322mm AC Input H1 H2 H3 Input cabinet UPS module External wiring block N50 Bypass Input A40 B40 C40 Battery Input BN BP AC Output A50 B50 C50 Input cabinet UPS module N50 AC Output A50 B50 C50 Bypass Input A40 B40 C40 DC Input BN BP ...

Page 56: ... Connect 300kVA 375kVA UPS Input voltage 600Vac Wall mounted DC breaker Input Cabinet UPS module Auxiliary DC circuit breaker Input transformer X1 X2 X3 H1 H2 H3 BP BN External signal terminal IOAU 04 TN2 A B C User supplied User supplied User supplied 24 23 22 21 Positive Bus Bar Negative Bus Bar UVT ...

Page 57: ...bus bars and terminal blocks Detailed Terminals H 79 7 2025mm D 37 8 960mm UPS Power Terminals use 1 2 12mm Diameter bolts 63 0 1600mm UPS module External wiring block N50 Bypass Input A40 B40 C40 Battery Input BN BP AC Output A50 B50 C50 AC Input A B C 51 2 1300mm UPS module AC Input A B C N 40 N 50 AC Output A 50 B 50 C 50 Bypass Input A 40 B 40 C 40 DC Input BN BP N40 ...

Page 58: ...f Power Wire Control Wire Inter Connect 500kVA 625kVA 750kVA UPS Input voltage 480Vac Auxiliary DC circuit breaker BP BN External signal terminal IOAU 04 TN2 User supplied User supplied 24 23 22 21 Positive Bus Bar Negative Bus Bar UVT UPS module Floor mounted DC breaker ...

Page 59: ... terminal blocks Detailed Terminals H 79 7 2025mm D 37 8 960mm UPS Power Terminals use 1 2 12mm Diameter bolts Input cabinet UPS module 168 2 4270mm Input cabinet UPS module External wiring block AC Input H1 H2 H3 AC Input H1 H2 H3 Bypass Input A40 B40 C40 Battery Input BN BP N40 N50 AC Output A50 B50 C50 N 40 Bypass Input A 40 B 40 C 40 DC Input BN BP N 50 AC Output A 50 B 50 C 50 ...

Page 60: ...nect 500kVA 625kVA 750kVA UPS Input voltage 600Vac Input Cabinet UPS module Floor mounted DC breaker Auxiliary DC circuit breaker Input transformer X1 X2 X3 H1 H2 H3 BP BN External signal terminal IOAU 04 TN2 A B C User supplied User supplied User supplied 24 23 22 21 Positive Bus Bar Negative Bus Bar UVT ...

Page 61: ... 3 3 a Diagram of Rectifier Cabinet Inverter Cabinet Inter Connect 1 500kVA 625kVA 750kVA UPS Rectifier Cabinet Inverter Cabinet Bus Bar DC Capacitor P N N50 52S Bus Bar DC Capacitor N50 52S P N P3 P3 Inverter Cabinet Rectifier Cabinet 500kVA 625 750kVA ...

Page 62: ... FIGURE 3 3 b Diagram of Rectifier Cabinet Inverter Cabinet Inter Connect 2 500kVA 625kVA 750kVA UPS Wiring route Rectifier Cabinet Inverter Cabinet CON3 CON5 RYER CN1 CN3 CN11 CN4 CN5 CN9 CON2 CON1 Ground Bus Bar Ground Bus Bar CN13 1 2 3 1 2 3 ...

Page 63: ... 1 Inverter Converter CB1 UPS 1 Battery 52L2 52C CB2 Inverter Converter CB1 Battery 52C UPS 2 Bypass TIE CABINET 52Ln CB2 Inverter Converter CB1 Battery 52C Bypass 1 SMB 52L UPS n 1 1 n Maximum 8 52S 52S ACL 1 ACL 2 ACL n 1 Bypass input AC input Bypass input AC input Bypass input AC input AC output AC output AC output 52S ...

Page 64: ...l connection UPS 1 TIE Cabinet 25 26 IFHR Y 52L1 AX 52L2 AX A50 B50 C50 N40 N50 AC Output UPS 2 UPS 1 AC Output IOAU 04 TN2 25 26 A50 B50 C50 N40 N50 AC Output UPS 2 AC Output A B C N A B C N 35 36 37 38 39 40 41 42 IOAU 04 TN2 IFHR Y IN OUT CSAU 06 IN OUT CSAU 06 CN92 CN92 CN93 DCBA DCBA CN92 CN93 ABCD ABCD ...

Page 65: ... UPS 1 A50 B50 C50 N40 N50 AC Output CN92 CN93 IN OUT UPS 2 A50 B50 C50 N40 N50 AC Output CN92 CN93 IN OUT UPS n A50 B50 C50 N40 N50 AC Output CN92 CN93 IN OUT 25 26 IOAU 04 TN2 UPS 3 CN93 UPS 3 OUT UPS n 1 CN92 UPS n 1 IN 1 1 1 2 1 n Maximum 8 2 Return from the last UPS module to the first UPS module continuous loop 25 26 IOAU 04 TN2 25 26 IOAU 04 TN2 A B C N A B C N 35 36 37 38 49 50 LOOP CONNEC...

Page 66: ...Breaker is not normally opened 2 The pre charging cycle will begin and Input Contactor CB1 will close automatically 3 Close Battery Disconnect Circuit Breaker CB2 4 The inverter can now be started When REMOTE OPERATION MODE is displayed on the LCD panel the inverter start operation can only be performed remotely If local inverter start operation is required at the UPS select LOCAL in Remote Local ...

Page 67: ... right 3 In general only the Inverter will be stopped and the Rectifier will remain energized to charge the batteries Opening the user supplied External Input AC Circuit Breaker if dual source used the External Bypass Input Circuit Breaker and the DC Disconnect Circuit Breaker CB2 will shut down the load 4 If stopping both the Rectifier and Charger is required open the Battery Disconnect circuit b...

Page 68: ...ass to inverter UPS 1 Press the START STOP MENU from the LCD Main Menu 2 Press the START key on the LCD When REMOTE OPERATION MODE is displayed on the LCD panel the inverter start or stop operation can only be performed remotely If local inverter start or stop operation is required at the UPS select LOCAL in Remote Local selection in setup page Select LOCAL mode for the purpose of this stop proced...

Page 69: ... next UPS can be started in the same way as UPS 1 2 When all UPS in MMS are started the MMS system UPSs will simultaneously transfer from UPS MMS Bypass Operation to UPS MMS inverter Operation 3 Verify there are no alarms on each UPS LCD and Tie Cabinet LCD if available Any steps to verify correct UPS MMS Inverter Operation 4 Verify all UPS are in phase with each other and the MMS Bypass Transfer ...

Page 70: ...tact the Authorized Toshiba Service Representatives or call Toshiba International Corporation at 1 800 231 1412 UPS FAULT Annunciator Silence Recording of Fault Primary Action Information to Service Center The error code indicated on the LCD display panel when an UPS alarms is very important In order to reduce repair time please include this information along with the operation and load status for...

Page 71: ...nal capacity Replace battery if its capacity is within this percentage B UPS Component Parts UPS components have a defined life expectancy Fans Capacitors Filters etc Contact Toshiba International Corporation or its authorized service representatives for a complete parts replacement schedule Recommended replacement time interval varies with operating environment Contact Toshiba International Corpo...

Page 72: ... and required action At time of error A Verify and record the occurrence of the alarm Note details of alarm message displayed on the LCD display panel Contact Toshiba International Corporation at 1 877 867 8773 B If a circuit breaker has tripped depress the toggle to reset the breaker before closing it again ...

Page 73: ... SERVICE ENGINEER 2 Major Lit on UF112 DC CIRCUIT ABNORMAL DC circuit shorted Quicker discharge than UF103 CALL SERVICE ENGINEER 2 Lit on UF151 DC VOLTAGE ABNORMAL Does not return to float voltage after power supply is resumed 36 hours CALL SERVICE ENGINEER 1 Minor Flicker UF152 DC VOLTAGE ABNORMAL Does not return to equalizing voltage after power supply is resumed CALL SERVICE ENGINEER 1 Minor Fl...

Page 74: ...g of main circuit parts CALL SERVICE ENGINEER 2 Major Lit on UF214 COOLING FAN ABNORMAL Abnormality of cooling fan inside panel CALL SERVICE ENGINEER 2 Major Lit on UF255 52C ABNORMAL 52C turned OFF during inverter power supply CALL SERVICE ENGINEER 1 Minor Flicker UF256 OUTPUT VOLTAGE ABNORMAL Inverter output voltage fell out of 5 CALL SERVICE ENGINEER 1 Minor Flicker UF257 52C ABNORMAL 52C not t...

Page 75: ...52L OPERATION ERR 52L operated abnormality only for MMS CHECK 52L 2 Major Lit on UA801 AC INPUT VOLTAGE OUT OF RANGE AC input voltage fell out of 17 range CHECK INPUT POWER SOURCE 1 Alarm UA806 INVERTER OVERLOAD 100 Overload exceeded 105 Note 7 WARNING DECREASE LOAD 1 Alarm UA808 INVERTER OVERLOAD 125 Overload exceeded 125 Note 7 WARNING DECREASE LOAD 1 Alarm UA809 INVERTER OVERLOAD 150 Overload e...

Page 76: ...witch CALL SERVICE ENGINEER 1 Alarm UA824 CB2 OPEN Battery disconnect circuit breaker CB2 turned OFF TURN ON CB2 1 Alarm UA831 EMERGENCY BYPASS SWITCH ON Emergency bypass switch turned to Emergency 1 Alarm UA834 BATTERY DEPLETED INV STOPPED DC voltage dropped below final discharge end during inverter operation Alarm UA841 CONVERTER OPERATION PROHIBITION Converter operation interlock applied Alarm ...

Page 77: ...it or intermittent flicker Note 4 External send out possible by option setting Note 5 Trips the battery breaker CB2 Note 6 For other than sealed type battery Note 7 If the specified time elapses will transfer to the bypass power supply Note 8 Shows only when corresponding option settings are made Note 9 Code indication means UA Alarm UF Failure U 0 Rectifier circuit failure U 1 DC circuit failure ...

Page 78: ...68 G8000MM Installation and Operation Manual ...

Page 79: ...00 kcm Important Notes 1 Maximum Current required at Primary AC Input based on full load output and maximum battery charging current 2 Output load conductors are to be installed in separate conduit from input conductors 3 Control wires and power wires are to be installed in separate conduits 4 Recommended AC input and output overcurrent protection based on continuous full load current per NEC 5 Wi...

Page 80: ...70 G8000MM Installation and Operation Manual Installation Planning Guide for G8000MM 100kVA UPS 2 3 B Information to Service Center ...

Page 81: ...G8000MM Installation and Operation Manual 71 Installation Planning Guide for G8000MM 100kVA UPS 3 3 ...

Page 82: ... 2 x 3 0 2 x 4 0 Important Notes 1 Maximum Current required at Primary AC Input based on full load output and maximum battery charging current 2 Output load conductors are to be installed in separate conduit from input conductors 3 Control wires and power wires are to be installed in separate conduits 4 Recommended AC input and output overcurrent protection based on continuous full load current pe...

Page 83: ...G8000MM Installation and Operation Manual 73 Installation Planning Guide for G8000MM 150kVA UPS 2 3 B B C C A ...

Page 84: ...74 G8000MM Installation and Operation Manual Installation Planning Guide for G8000MM 150kVA UPS 3 3 ...

Page 85: ...mil 2 x 3 0 2 x 300 kcmil 2 x 350 kcmil Important Notes 1 Maximum Current required at Primary AC Input based on full load output and maximum battery charging current 2 Output load conductors are to be installed in separate conduit from input conductors 3 Control wires and power wires are to be installed in separate conduits 4 Recommended AC input and output overcurrent protection based on continuo...

Page 86: ...76 G8000MM Installation and Operation Manual Installation Planning Guide for G8000MM 225kVA UPS 2 3 B B C C A ...

Page 87: ...G8000MM Installation and Operation Manual 77 Installation Planning Guide for G8000MM 225kVA UPS 3 3 ...

Page 88: ... x 250 kcmil 2 x 300 kcmil 2 500 kcmil 3 x 300 kcmil Important Notes 1 Maximum Current required at Primary AC Input based on full load output and maximum battery charging current 2 Output load conductors are to be installed in separate conduit from input conductors 3 Control wires and power wires are to be installed in separate conduits 4 Recommended AC input and output overcurrent protection base...

Page 89: ...G8000MM Installation and Operation Manual 79 Installation Planning Guide for G8000MM 300kVA UPS 2 3 B B A ...

Page 90: ...80 G8000MM Installation and Operation Manual Installation Planning Guide for G8000MM 300kVA UPS 3 3 ...

Page 91: ...3 0 2 x 350 kcmil 3 x 350 kcmil 3 x 400 kcmil Important Notes 1 Maximum Current required at Primary AC Input based on full load output and maximum battery charging current 2 Output load conductors are to be installed in separate conduit from input conductors 3 Control wires and power wires are to be installed in separate conduits 4 Recommended AC input and output overcurrent protection based on co...

Page 92: ...82 G8000MM Installation and Operation Manual Installation Planning Guide for G8000MM 375kVA UPS 2 3 B ...

Page 93: ...G8000MM Installation and Operation Manual 83 Installation Planning Guide for G8000MM 375kVA UPS 3 3 ...

Page 94: ...mportant Notes 1 Maximum Current required at Primary AC Input based on full load output and maximum battery charging current 2 Output load conductors are to be installed in separate conduit from input conductors 3 Control wires and power wires are to be installed in separate conduits 4 Recommended AC input and output overcurrent protection based on continuous full load current per NEC 5 Wiring sha...

Page 95: ...G8000MM Installation and Operation Manual 85 Installation Planning Guide for G8000MM 500kVA UPS 2 3 A A B B ...

Page 96: ...86 G8000MM Installation and Operation Manual Installation Planning Guide for G8000MM 500kVA UPS 3 3 ...

Page 97: ...AT 3 x 400 kcmil 3 x 500 kcmil 4 x 500 kcmil 5 x 350 kcmil Important Notes 1 Maximum Current required at Primary AC Input based on full load output and maximum battery charging current 2 Output load conductors are to be installed in separate conduit from input conductors 3 Control wires and power wires are to be installed in separate conduits 4 Recommended AC input and output overcurrent protectio...

Page 98: ...88 G8000MM Installation and Operation Manual Installation Planning Guide for G8000MM 625kVA UPS 2 3 B B A A ...

Page 99: ...G8000MM Installation and Operation Manual 89 Installation Planning Guide for G8000MM 625kVA UPS 3 3 ...

Page 100: ...AT 3 x 600 kcmil 4 x 400 kcmil 5 x 500 kcmil 5 x 600 kcmil Important Notes 1 Maximum Current required at Primary AC Input based on full load output and maximum battery charging current 2 Output load conductors are to be installed in separate conduit from input conductors 3 Control wires and power wires are to be installed in separate conduits 4 Recommended AC input and output overcurrent protectio...

Page 101: ...G8000MM Installation and Operation Manual 91 Installation Planning Guide for G8000MM 750kVA UPS 2 3 B B A A ...

Page 102: ...92 G8000MM Installation and Operation Manual Installation Planning Guide for G8000MM 750kVA UPS 3 3 ...

Page 103: ......

Page 104: ...INDUSTRIAL DIVISION 13131 West Little York Rd Houston TX 77041 Tel 713 466 0277 Fax 713 466 8773 US 877 867 8773 Canada 800 872 2192 Mexico 01 800 527 1204 www toshiba com ind Printed in the U S A ...

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