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LQ500  

8

 

 

 

Installation Precautions 

(1) Choose a place that is free of as much vibrations and 

corrosive gasses as possible, and has ample space 
for maintenance. 

(2) Secure maintenance space around the converter and 

detector RF section. (Refer to Figure 5) 

(3) In the case of outdoor installation, provide covering 

against sun and rain. 

(4) It is recommended that the converter be installed 

about 1.5m (the position of windows) from the 
floor. The display is on the front panel of the 
density/%TS meter. Install the converter in a 
location and orientation easy to see this display. 

(5) Do not install the meter in a place where there is a 

possibility of leakage of flammable or explosive gas. 

(6) Do not install the meter in any of the following 

places: 

 A place where condensation due to a sudden 

temperature change occurs. 

 A place where extreme low or high 

temperatures occur outside the specification 
range. 

 A place near the equipment generating strong 

radio waves or electric fields. 

(7) Install the meter in a place where air bubbles are not 

generated, where pipe is always full of fluid, and 
sedimentation and accumulation of solid matter do 
not occur. 

(8) Install the meter in a place where density 

distribution is uniform. If the distribution inside the 
pipe is uneven, manual analysis data and the 
indicated value of the density meter may not show 
the same value. 

(9) Ensure that the flow rate of the fluid to be measured 

is 0.6m/s or more. 

(10) Make sure the upstream and downstream pipes 

have enough strength to hold the density meter. If it 
is not possible, provide a supporting base to hold the 
density meter. 

(11) Wetted materials of Detector spool pipe: SCS14A 

316L, Measuring window: Polyetheretherketone, 
O-ring: Silicon rubber, Liquid temperature sensor: 
SUS316L. Install the meter in a place where 
measuring liquid or environment does not corrode 
these materials. 

(12) The Density meters converter and detector spool 

piece are provided in matched sets. Install making 
sure serial number of each converter and detector 
combination read the same. If the converter is 
installed with a different detector, density 
measurement may not be performed correctly. 

(13) If the density changes rapidly (less than 1second), 

the LQ500 may not measure accurately.  The range 
of measurable density (less than 1 second) 

 
                                                           (c = 1.000) 

 

Meter Size 

50 

80 

100 

150 

200 

250 

300 

Density [% TS] 

16.8  10.5 

8.4 

5.6 

4.2 

3.4 

2.8 

 

 

500 (19.7”)

6

0

0

 (

2

3

.6

”)

 

Maintenance 

  space 

Back 

Front 

Detector 

Converter 

RF part 

A 500 mm (19.7”) maintenance 
space is also needed above unit. 

500 (19.7”) 

6

0

0

 (

2

3

.6

”)

 

6

0

0

 (

2

3

.6

”)

 

500 (19.7”) 

Maintenance 

space 

Unit: mm (inch) 

 

Figure 5. Clearance space 

 

Piping Precautions 

(1) Install the meter in a place where density 

distribution is uniform. If the density 
distribution in the density meter pipe is 
uneven, manually obtained analysis value and 
the density meter indicated value may be 
different.  

(2) Install the density meter in a location where the 

material to be measured flows and fills inside the 
detector pipe and bubbles do not remain. If the 
material to be measured does not fill the pipe or 
bubbles remain, a measurement error occurs or 
the density indication fluctuates. If there is a 
possibility of such a condition, we recommend 
you to avoid installing the density meter on the 
suction side of a pump and instead install it on 
the pump discharge side. 

(3) Avoid such a location where the measured matter 

will settle and build up on the bottom of the 
density meter. 

(4) Avoid locations which will allow bubbles to 

move into the pipe line. 

(5) We recommend that the density meter should be 

installed to a vertical piping system. Horizontal 
installation are also possible with the same 
performance. Vertical installation must be 
recommended if the following conditions exist: 

a) Bubbles may stay in the pipe. 

b) Slow flow speed or other factors may cause 

the measured matter to sink or float 
substantially making the distribution of the 
measured-matter density uneven in the pipe. 

c) The main pipe has been enlarged thus using 

the density meter of a diameter greater than 
that of the main pipe. 

(6) When installing on the horizontal piping, make 

sure that RF section must be on the top for 
purposes of maintenance and performance 
assurance (in other words, so that the paired 
applicator sections are placed directly side by 
side). 

(7) This density meter does not distinguish between 

the upstream side and the downstream side. 
Neither does it require a straight tube length. 
Install it in a direction that will make 
maintenance easy. 

(8) When you anticipate a marginal error between 

the side-to-side dimensions of this density meter 
and the installation space of the piping line, 

Summary of Contents for Density (Consistency) Meter LQ500

Page 1: ...ollowing cases Possibility of unfilled condition a When it is installed at the discharge of a pump b When installation is horizontal and unfilled condition occurs inside the pipe c A process where the pipe becomes unfilled when the operation is stopped Cable for power supply Detector converter Ground resistance 100 ohm or less Density consistency measurement output 4 20mA Cable for communication D...

Page 2: ... reagent Electric resolution Meter size 50 mm 2 80 mm 3 to 300 mm 12 Electric resolution 0 002 TS 0 001 TS Note 1 Above values are the results of computing ability in the phase measurements of the converter Note 2 Density TS consistency determination resolution for sample reagent Meter size 50 mm 2 80 mm 3 to 300 mm 12 Density TS consistency determination repeatability 0 1 TS 0 05 TS The density T...

Page 3: ...ximum working pressure ANSI Class 150 1 MPa 150 psi DIN10 and BS10 1 MPa 10 bar DIN 16 1 6 MPa 16 bar JIS 10K 1 MPa 10 kgf cm2 Note Each product was passed a hydraulic test under twice pressure rate for 15 minutes toward the specification Fluid temperature 0 to 100 deg C 32 to 212 deg F without freezing and bubbles conditions Allowable fluid conductivity Meter size Fluid conductivity 50 mm 2 20 mS...

Page 4: ...itable for your CIP or not before cleaning 2 The smoothness inside the pipe on this material is Type Meter size Smoothness Standard type 50 to 200 mm 2 to 8 No buffing 250 300 mm 10 12 Buffing 150 Option type 50 to 300 mm 2 to 12 Buffing 150 3 State the wetted materials when you choose these options 4 The materials of them are changed for abrasive applications Need to choose the specification code...

Page 5: ...density TS consistency measurement Contact open Stops density TS consistency measurement Density multiplier switching signal In order to achieve selecting up to 4 kinds of liquid concentration measurement independently as maximum Specification Two voltage signals described below are required Input voltage H level 20 to 30 Vdc L level 2 Vdc or less Input resistance Approx 3k ohm Internal conductivi...

Page 6: ...ation N when the external synchronized operation starts LQ500 measure the phase of microwave and calculate the density TS from the phase changes Because the phase is limited from 0 degree to 360 degrees LQ500 use the rotation N when the phase is over 360degree But the range of density is wide over the 360 degree LQ500 may not know the number of the rotation N when the pump starts If the density is...

Page 7: ...x 44 97 lb Approx 42 200 8 320 12 6 290 11 4 300 11 8 Approx 50 Approx 52 Approx 54 119 lb Approx 48 250 10 300 11 8 315 12 4 350 13 8 Approx 65 Approx 68 Approx 68 150 lb Approx 64 300 12 360 14 2 340 13 4 350 13 8 Approx 78 Approx 85 Approx 99 218 lb Approx 76 110 4 3 119 4 7 Detector Converter communication cable port Steel pipe 50A 2 360 14 2 390 15 4 234 9 2 Density signal output port Contact...

Page 8: ...t measure accurately The range of measurable density less than 1 second c 1 000 Meter Size 50 80 100 150 200 250 300 Density TS 16 8 10 5 8 4 5 6 4 2 3 4 2 8 500 19 7 600 23 6 Maintenance space Back Front Detector Converter RF part A 500 mm 19 7 maintenance space is also needed above unit 500 19 7 600 23 6 600 23 6 500 19 7 Maintenance space Unit mm inch Figure 5 Clearance space Piping Precautions...

Page 9: ...d radio waves will leak out However the amount is about equal to PHS and one tenth of mobile phones 16 For both horizontal and vertical piping systems install a support stand under the density meter with bolts put through the installation holes M8 size on the bottom of the density meter Then install the support stand together with the density meter to a solid ground or wall Bolts four M8 bolts are...

Page 10: ... Screws at the terminals are needed to tighten with 1 2 N m torque 1 4 N m is maximum 10 Do not turn on the power supply under the uninstalled condition 11 Each cable in the communication cable and power supply cable between detector and converter has banded marks for each terminal Connect them correctly without any mismatches L1 L2 Tx TX Rx Rx SG FG 24V 0V FG Ec Ec FG Tx Tx Rx Rx SG FG 24V 0V FG ...

Page 11: ...nction is used By connecting the cable lead of the optional BF100 configurator to the density TS consistency measurement output you can operate the LQ500 from remote places 1 Make sure the load resistance of 4 20mAdc line of output is between 240 and 750 ohm and the load capacitance is 0 25µF maximum 2 The BF100 s cable lead can be connected to the LQ500 anywhere along the current output line For ...

Page 12: ...pe for abrasive application Note 2 Cable length between detector RF part converter A 10 m 32 8 ft standard B 20 m 65 6 ft C 30 m 98 4 ft D 40 m 131 2 ft E 50 m 164 ft X None Note 2 Note 1 The differences between standard type are RTD sensor and Applicator window Note 2 Toshiba recommends to using our specified cable Table 5 Type Specification Code BF100 Hand held Terminal Model Specification Code ...

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