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Torqeedo Ultralight 1103 AC, Operating Instructions Manual

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Summary of Contents for Ultralight 1103 AC

Page 1: ...Ultralight 403 A AC 1103 AC Translation of the original operating instructions Deutsch English...

Page 2: ...ety and has been extensively tested before delivery Please take the time to read this operating manual carefully so that you can use the system properly and enjoy it for a long time We constantly stri...

Page 3: ...82 6 1 Installation of the bracket with trim mechanism 82 6 2 Installation of the drive to the kayak boat 84 6 2 1 Top control cords 84 6 2 2 Bottom control cords 87 6 2 3 Inserting the motion link i...

Page 4: ...ents 113 11 1 1 Corrosion protection 113 11 2 Maintenance intervals 113 11 2 1 Replacement parts 113 11 2 2 Battery maintenance 113 11 3 Replacing the propeller 115 11 4 Replacing the fin 403 A AC 117...

Page 5: ...e kept easily available and close to the Ultralight system at all times Ensure that you always use the most recent version of the instructions The cur rent version of the instructions can be downloade...

Page 6: ...moderate risk Death or severe physical injuries may result if the risk is not avoided CAUTION Hazard with low risk Slight or moderate physical injuries or material damage may result if the risk is not...

Page 7: ...h 26 6 V Manufactured 2016 by Torqeedo GmbH Friedrichshafener Str r 4a D 82205 Gilching 2 1 3 Fig 42 Ultralight name plate 1416 00 Ultralight 403 AC S Nr JJKKHZZZVTTT XXXXX 320h 26 6 V 11Ah Manufactur...

Page 8: ...evice You can register your Ultralight system using the serial numbers see Chapter 1 5 Name plate You can carry out registration free of charge via the Torqeedo web site https www torqeedo com de serv...

Page 9: ...display Lithium ion battery with integrated GPS receiver Magnetic kill switch Bracket with trim mechanism Motion link with quick clamp Clamping ring Control triangle Swing arm Pull cord model 1103 AC...

Page 10: ...verview of components 1 Swing arm 8 Fin 2 Battery connection 9 Pylon 3 Control triangle with clamping ring 10 Swivel cord 4 Motion link with quick clamp 11 Cord for reverse fixing 5 Clamping lever 12...

Page 11: ...V Operating storage temperature of battery 20 C to 60 C 20 C to 60 C 20 C to 60 C Battery charging temperature 0 C to 45 C 0 C to 45 C 0 C to 45 C Total weight 8 8 kg 10 6 kg 14 6 kg Shaft length 48 c...

Page 12: ...5 15 C 40 60 F State of charge when stored optimally 50 for storage up to 1 year 100 for storage longer than 1 year 50 for storage up to 1 year 100 for storage longer than 1 year Self discharge rate...

Page 13: ...overvoltage and reverse polarity Overtemperature protection Automatic power reduction if the electronics or the motor overheats Motor protection Protects the motor from thermal and mechanical dam age...

Page 14: ...alight system may result in danger to the user s life and limb or of third parties in addition to extensive material damage 5 2 2 Intended use Drive system for marine crafts The Ultralight system must...

Page 15: ...stem Above all you should be capable of stopping the Ultralight system quickly if necessary In the event of a person going overboard stop the motor immediately Do not open the battery housing Protect...

Page 16: ...vice and do not attempt to recover the battery DANGER Risk of death from fire The use of third party charger units can cause fires Always use the power supply unit supplied by Torqeedo DANGER Risk of...

Page 17: ...es not take wind current and direction of travel into account Build in a sufficient buffer for the necessary range CAUTION Danger of burns from hot surfaces or liquids Slight or moderate physical inju...

Page 18: ...Threaded inserts on the kayak boat Adapter plate Unthreaded drill holes on the kayak boat drill template Threaded inserts on the kayak boat Fig 48 Installation using existing threaded inserts 1 Place...

Page 19: ...the intended location 4 Attach the adapter plate 5 Check that the bracket is tightly fitted Unthreaded drill holes on the kayak boat drill template Fig 50 Installation using a drill template 1 Place t...

Page 20: ...tion of the drive to the kayak boat CAUTION Damage to the boat and system if the motor is removed when the boat is in the water Material damage can result Install remove the motor only on land ADVICE...

Page 21: ...d clamping ring 4 Quick clamp 5 Clamping ring 1 Insert the quick clamp 4 in the clamping ring 5 and screws the nut on but do not tighten 9 8 8 7 6 10 Fig 52 Control triangle and swing arm 6 Swing arm...

Page 22: ...d position The position of the motion link with quick clamp 3 determines the height of the motor The highest point of the propeller must be at least 5 cm below the surface of the water The height can...

Page 23: ...ol cords come out of the skin of the kayak under the motion link or if they come directly out of the stern proceed as follows 4 4 4 5 Fig 55 Quick clamp and clamping unit control triangle 4 Quick clam...

Page 24: ...g motion link and control triangle 1 Control triangle 6 Swing arm 2 Motion link with quick clamp 10 Clamping ring 5 Control triangle clamping unit 11 Motor unit shaft 3 Guide the control triangle 1 ov...

Page 25: ...ontrol triangle Clamping ring 10 Motion link with quick clamp 2 Control triangle 1 The swing arm is alongside the propeller The above components must be aligned accordingly 8 Tighten the clamping ring...

Page 26: ...ring control triangle onto the shaft by closing the quick clamp 5 Tighten the clamping ring control triangle using the M5 screw to 3 5 Nm 31 lb in 6 4 Attaching the steering 1 Fig 59 Small fixing pin...

Page 27: ...The cords must not pass over sharp edges or pointed objects The cords must move freely and should be diverted by as few points as pos sible on the kayak boat Overview of cords 1 3 2 Fig 60 Overview o...

Page 28: ...es 5 in the rail on the starboard side of the kayak 2 Cut the cord provided into sections of the appropriate length Make sure than the cords reach from the bracket to the clamp position 3 Melt the end...

Page 29: ...cords 8 are fixed the easier it will be to steer for the effort applied and the lock increases 1 Using the carabiner 8 fix the first control cord in a suitable drill hole 9 on the control triangle 2 U...

Page 30: ...ig 65 Cord pull 1103 AC models 13 Cord pull 4 Install the cord pull 13 using the two screws at the front end of the bracket to give you the best possible leverage Cord for reverse fixing 14 15 16 Fig...

Page 31: ...od 1 and pull the trim rod 1 out of the transom bracket 3 Insert the trim rod 1 in the desired trimming position 3 of the transom brack et The trim rod 1 must be pushed through both side walls of the...

Page 32: ...03 AC 1103 AC differ in their capacity All mo tors can be operated using the two different batteries The battery can be charged during use charge and discharge at the same time The power display shows...

Page 33: ...mes on red all the time 6 8 3 Charging the battery from the onboard power supply Charge using a DC power supply in the range of 9 5 V to 50 V The DC power supply must be able to provide at least 4 A U...

Page 34: ...on display The accelerator lever is fitted with an integrated display or onboard computer and three buttons 1 2 3 4 Fig 70 Overview of multifunction display 1 Battery charge state in percent 3 Speed o...

Page 35: ...than this then hours and min utes are displayed The GPS module stops searching if no signal is received for five minutes In order to reactivate the search the system must be switched off and on again...

Page 36: ...miles sea miles and hours 3 Confirm your selection using the Set up button The setting for the speed display is shown 4 Use the CAL button to set the unit in which the speed is to be displayed You can...

Page 37: ...addles means of communication auxiliary drive if necessary Check the system for mechanical damage before setting out on a trip Do not use the system unless it is in proper working order WARNING Danger...

Page 38: ...diately At high power use the Emergency Stop only in emergency situations Re peated actuation of the Emergency Stop switch at high power stresses the Ultralight system and can cause damage to the batt...

Page 39: ...r 1 1 Fig 73 On Off button 2 Fig 74 Accelerator lever 1 Switch the motor on by pressing the On Off button 1 for one second 2 Place the magnetic kill switch on the accelerator lever 3 Move the accelera...

Page 40: ...position 2 Press the On Off button for one second 3 Remove the magnetic kill switch You can switch the motor off in any operating condition The Ultralight system switches off automatically after one...

Page 41: ...terial damage can result Remove the motor unit when transporting or towing the kayak boat The tilting mechanism allows the motor to be tilted The motor can be taken out of the water by tipping e g whe...

Page 42: ...wards through the motion link 3 Tilt the motor upwards 4 Insert the heel of the control triangle clamping ring into the recess provided be tween the guide hole the swivel cord and the guide hole of th...

Page 43: ...l remove the motor only on land 1 2 3 1 Bracket with trim mechanism 3 Motor unit with motion link 2 Quick clamp 1 Move the accelerator lever to the neutral position and remove the magnetic kill switch...

Page 44: ...Removal DE EN 4 Release all cords 5 Release the quick clamp 2 on the motion link and remove the motor unit with motion link 3 from the bracket 1 page 108 128...

Page 45: ...he kayak boat EN DE 9 Towing the kayak boat When the boat is towed the motor must always be removed see Chapter 8 Re moval Comply with the applicable national regulations for towing kayaks boats page...

Page 46: ...down from the neutral position E05 Motor propeller blocked 1 Move the main switch to the OFF position 2 Disconnect battery 3 Release the blockage 4 Turn the propeller one more turn by hand 5 Reconnec...

Page 47: ...full throttle reverse 7 Press the CAL button E22 Magnetic sensor defective Recalibrate see E21 If the error code appears several times then con tact Torqeedo Service E23 Value range incorrect Recalib...

Page 48: ...itch the motor off and on again The battery status display and range display are no longer definitive after this error until the battery is fully charged again E46 Battery operating temperature error...

Page 49: ...ell or battery terminals are contaminated they can be cleaned using a clean dry cloth 11 1 1 Corrosion protection A high level of corrosion resistance was ensured when selecting the materials As is us...

Page 50: ...ossible ADVICE Using the motor in a hot climate or at high daytime temperatures is unproblem atic After use the battery should be taken out of the sun Monitor the state of charge of the battery in cas...

Page 51: ...the propeller 2 from the motor shaft 5 4 Pull off the cylindrical pin 1 and the cap washer 6 from the motor shaft 5 5 Connect the cable between motor and battery 6 Check that the motor shaft 6 runs sm...

Page 52: ...haft 12 5 Connect the cable between motor and battery 6 Check that the motor shaft is running concentrically 7 Remove the cable between motor and battery 8 Place the inner spring washer 11 onto the mo...

Page 53: ...fins on the 403A 403AC can be replaced The fin on the 1103AC is made of aluminium It cannot be replaced 2 1 Fig 81 Fin 403 A AC 1 Fin 2 Screw 1 Release the screws 2 on the fin 1 2 Remove the fin 1 3 I...

Page 54: ...rts are repaired or replaced Distributors and dealers who carry out repair work on Torqeedo motors have no power to make legally binding statements on behalf of Torqeedo Wearing parts and routine main...

Page 55: ...r service check folder proof of purchase and a completed war ranty form ready so that Torqeedo Service can process your claim The printed template for the warranty form is attached to these instructio...

Page 56: ...lay connections for watertight charging of Ultralight 403 403 A AC and 1103 AC models Use only with batteries Item No 1416 00 and 1417 00 1920 00 Motor cable extension Travel and Ultralight 2 m Extens...

Page 57: ...1914 00 Magnetic kill switch Emergency Stop switch and immobiliser for all Travel Cruise and Ultralight models 1971 00 Ultralight ball bracket Ball bracket for Ultralight models 403 A AC from 2019 onl...

Page 58: ...dly way to do so contact your Torqeedo Service team or boat builder For customers in other countries The Ultralight system is subject to European directive 2012 19 EU regarding waste electrical and el...

Page 59: ...d out waste bin The designation of the pollutants contained i e Pb for Lead Cd for Cadmium and Hg for Mercury is located beneath this symbol We recommend that the batteries are not discarded as normal...

Page 60: ...hinery and amending directive 95 16 EC new version Applicable harmonised standard EN ISO 12100 2010 Safety of machinery General principles for design Risk assessment and risk reduction DIRECTIVE 2014...

Page 61: ...urer Name Torqeedo GmbH Address Friedrichshafener Strasse 4a 82205 Gilching Germany Issued by Surname first name Dr Plieninger Ralf Position in the manufacturer s operation Managing director Gilching...

Page 62: ...or publication of the content are not per mitted without the written statement of agreement of the manufacturer Contraventions create an obligation to compensate for damages The right to further claim...

Page 63: ......

Page 64: ...r Wireless Road Lumpini Pathumwan Bangkok 10330 Thailand service_apac torqeedo com T 66 0 212 680 30 F 66 0 212 680 80 Torqeedo companies Germany North America Thailand Torqeedo GmbH Friedrichshafener...

Page 65: ...4 x 8 5 mm 120 7 mm 95 3 mm...

Page 66: ...4 x 0 33 in 4 75 in 3 75 in...

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