Toro Z580-D Z Master 74266 Operator'S Manual Download Page 66

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Summary of Contents for Z580-D Z Master 74266

Page 1: ...52cm TURBO FORCE Side Discharge Mower Model No 74264TE Serial No 310000001 and Up Model No 74265TE Serial No 310000001 and Up To register your product or download an Operator s Manual or Parts Catalog at no charge go to www Toro com Original Instructions EN ...

Page 2: ... identified by the safety alert symbol Figure 2 which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions Figure 2 1 Safety alert symbol This manual uses 2 other words to highlight information Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention Contents Introduction 2 Sa...

Page 3: ...aring 45 Servicing the Gear Box 45 Adjusting the Electric Clutch 45 Cooling System Maintenance 47 Servicing the Cooling System 47 Brake Maintenance 48 Adjusting the Parking Brake 48 Belt Maintenance 49 Inspecting the Belts 49 Replacing the Mower Belt 49 Replacing the PTO Drive Belt 49 Replacing the Pump Drive Belt 50 Replacing and Tensioning the Alternator Belt 51 Controls System Maintenance 52 Ad...

Page 4: ...hitching and load distribution Preparation While mowing always wear substantial footwear and long trousers Do not operate the equipment when barefoot or wearing open sandals Thoroughly inspect the area where the equipment is to be used and remove all objects which may be thrown by the machine Warning Fuel is highly flammable Store fuel in containers specifically designed for this purpose Refuel ou...

Page 5: ... conclusion of mowing Maintenance and Storage Keep all nuts bolts and screws tight to be sure the equipment is in safe working condition Never store the equipment with fuel in the tank inside a building where fumes can reach an open flame or spark Allow the engine to cool before storing in any enclosure To reduce the fire hazard keep the engine silencer battery compartment and fuel storage area fr...

Page 6: ...tarting or stopping on a slope If tires lose traction disengage the blades and proceed slowly off the slope Follow the manufacturer s recommendations for wheel weights or counterweights to improve stability Use extreme care with grass catchers or other attachments These can change the stability of the machine and cause loss of control Sound Pressure This unit has a sound pressure level at the oper...

Page 7: ... degrees Use the slope chart to determine the degree of slope of hills before operating Do not operate this machine on a slope greater than 15 degrees Fold along the appropriate line to match the recommended slope 2 Align this edge with a vertical surface a tree building fence pole etc 3 Example of how to compare slope with folded edge 7 ...

Page 8: ...ismemberment of hand or foot stay away from moving parts 93 7818 1 Warning read the Operator s Manual for instructions on torquing the blade bolt nut to 115 149 N m 85 110 ft lb 93 8069 1 Hot surface burn hazard stay a safe distance from the hot surface 98 1977 1 Entanglement hazard belt stay away from moving parts 98 4387 1 Warning wear hearing protection 99 8939 1 Read the Operator s Manual 3 Re...

Page 9: ...the seat belt if the roll bar is lowered do not wear the seat belt 107 2114 107 2131 1 Hydraulic oil level 2 Warning do not touch the hot surface 107 3069 1 Warning there is no rollover protection when the roll bar is down 2 To avoid injury or death from a rollover accident keep the roll bar in the raised and locked position and wear the seat belt Lower the roll bar only when absolutely necessary ...

Page 10: ...ual 2 Crushing hazard mower engage the parking brake stop the engine and remove the ignition key before working under the mower 107 7719 1 Cutting dismemberment hazard fan and entanglement hazard belt stay away from moving parts 2 Before starting the engine clean grass and debris from the mower belt and pulleys insert the ignition key and start the engine 108 5955 10 ...

Page 11: ...108 5957 108 5981 109 7949 110 0806 110 2067 110 2068 1 Read the Operator s Manual 110 3842 110 3851 1 Remove the ignition key and read the instructions before servicing or performing maintenance 11 ...

Page 12: ...on key and read the instructions before servicing or performing maintenance 112 8651 1 Interval 2 Power Take off PTO 3 Parking brake 4 Neutral 5 Operator presence switch 6 Battery 114 9600 1 Read the Operator s Manual 117 0912 1 Push to engage 4 Fast 2 Engine preheat 5 Continuous variable setting 3 Rear the Operator s Manual 6 Slow 119 0397 119 0398 Manufacturer s Mark 1 Indicates the blade is ide...

Page 13: ...et medical help fast 5 Read the Operator s Manual 10 Contains lead do not discard 107 3963 1 Cutting dismemberment hazard mower blade do not carry passengers and keep bystanders away 2 Cutting dismemberment hazard of hand or foot mower blade remove the ignition key and read the instructions before servicing or performing maintenance stay away from moving parts 3 Thrown object hazard keep bystander...

Page 14: ... read the Operator s Manual for information on charging the battery contains lead do not discard 2 Read the Operator s Manual 110 0820 1 Fast 5 Warning read the Operator s Manual 2 Slow 6 Poison and caustic liquid chemical burn hazard keep children a safe distance from the battery 3 Neutral 7 Explosion hazard no fire open flames or smoking avoid sparks 4 Reverse 8 To unlock the traction drive turn...

Page 15: ...angle that the interlock component is in the correct position Figure 6 Battery Indicator Light When the ignition key is initially turned to the Run position for a few seconds the battery voltage will be displayed in the area where the hours are normally displayed The battery light turns on when the ignition is turned on and when the charge is below the correct operating level Figure 6 Figure 6 1 S...

Page 16: ...orized Service Dealer or Distributor or go to www Toro com for a list of all approved attachments and accessories Operation Note Determine the left and right sides of the machine from the normal operating position Adding Fuel The engine runs on clean fresh diesel fuel with a minimum octane rating of 40 Purchase fuel in quantities that can be used within 30 days to ensure fuel freshness Use summer ...

Page 17: ...e fuel meet specification ASTM D6751 or EN14214 The blended fuel composition should meet ASTM D975 or EN590 Painted surfaces may be damaged by biodiesel blends Use B5 biodiesel contend of 5 or lesser blend in cold weather Monitor seals hoses gaskets in contact with fuel as they may be degrade over time Fuel filter plugging maybe expected for a time after converting to biodiesel blends Contact your...

Page 18: ...s electrical wires before driving under any objects and do not contact them Important Lower the roll bar only when absolutely necessary 1 Remove the hairpin cotter pins and remove the two pins Figure 9 2 Lower the roll bar to the down position There are two down positions See Figure 8 for the positions 3 Install the two pins and secure them with the hairpin cotter pins Figure 9 Figure 8 1 Full dow...

Page 19: ...belt Read and follow the rollover protection instructions and warnings To avoid loss of control and possibility of rollover Do not operate near drop offs or near water Do not operate on slopes greater than 15 degrees Reduce speed and use extreme caution on slopes Avoid sudden turns or rapid speed changes Figure 10 1 Safe Zone use the Z Master here on slopes less than 15 degrees or flat areas 3 Wat...

Page 20: ...ard and down on the parking brake lever to release the parking brake Figure 12 The parking brake is disengaged and the lever will rest against the brake stop Figure 12 1 Parking brake ON 3 Brake Stop 2 Parking brake OFF Starting and Stopping the Engine Starting the Engine in Normal Weather 1 Raise the ROPS up and lock into place sit on the seat and fasten the seat belt 2 Move the motion controls t...

Page 21: ... 23 F or 5 C Note Use the correct engine oil for the starting temperature Refer to Servicing the Engine Oil in Engine Maintenance page 35 1 Start the engine with the throttle in the Fast position 2 Turn the ignition key clockwise to the run position Figure 14 3 Push the glow plug switch for 10 to 15 seconds The light will turn on 4 Release the switch after 10 to 15 seconds The light will turn off ...

Page 22: ... levers and place in neutral 3 Place the throttle in the fast position Note Engaging the PTO with the throttle at the half or less position will cause excessive wear to the drive belts 4 Pull out on the power take off PTO switch to engage it Figure 16 Figure 16 1 PTO On 2 PTO Off Disengaging the PTO To disengage push the PTO switch to the off position Figure 16 The Safety Interlock System CAUTION ...

Page 23: ...rol and move forward or reverse the engine should stop Repeat for other motion control 5 Sitting on the seat disengage the parking brake move the PTO switch to off and move the motion control levers to neutral lock position Try starting the engine the engine should not crank Driving Forward or Backward The throttle control regulates the engine speed as measured in rpm revolutions per minute Place ...

Page 24: ...mpt to operate the tractor while it is unattended Always remove the ignition key and set the parking brake when leaving the machine unattended even if just for a few minutes Adjusting the Height of Cut The height of cut is adjusted from 1 1 2 to 5 inch 38 to 127 mm in 1 4 inch 6 mm increments by relocating the pin into different hole locations 1 Raise the height of cut lever to the transport posit...

Page 25: ...ng the Flow Baffle The mower discharge flow can be adjusted for different types of mowing conditions Position the cam locks and baffle to give the best quality of cut 1 Disengage the PTO move the motion control levers to the neutral locked position and set the parking brake 2 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 To adjust the ...

Page 26: ...mower Figure 24 Position B Use this position when bagging Figure 25 Position C This is the full open position The suggested use for this position is as follows Use in tall dense grass mowing conditions Use in wet conditions Lowers the engine power consumption Allows increased ground speed in heavy conditions This position is similar to the benefits of the Toro SFS mower Figure 26 Using the Lift As...

Page 27: ... can be adjusted to provide a comfortable ride Position the back of the seat where it is most comfortable To adjust turn the knob under the rightside arm rest in either direction to provide the best comfort Figure 29 g012487 Figure 29 1 Back rest knob 2 Rightside arm rest Unlatching the Seat 1 Move the seat to the most rearward position This will prevent interference when the seat is raised 2 Push...

Page 28: ...d replace it immediately Never put your hands or feet under the mower Never try to clear the discharge area or mower blades unless you move the power take off PTO to the off position rotate the ignition key to off and remove the key Make sure the grass deflector is in the down position Operating with the Overheat Sensor This machine has a sensor that will turn off the mower deck when the engine ov...

Page 29: ...s may also cause the unit to tip backward If loading on or near a slope position the trailer or truck so it is on the down side of the slope and the ramp extends up the slope This will minimize the ramp angle The trailer or truck should be as level as possible Important Do Not attempt to turn the unit while on the ramp you may lose control and drive off the side Avoid sudden acceleration when driv...

Page 30: ... the outer tube and sliding the foot out 5 Align the holes and install the clevis pin and hairpin cotter pin Figure 34 1 Z Stand Positioned in slot 3 Latch resting on pivot tab 2 Crack in side walk or turf 6 Set the foot of stand on the ground and rest the latch on the pivot tab Figure 34 7 Start the engine and put it at half throttle Note For best results place the foot of stand into seams in sid...

Page 31: ...ent rates at different times So to maintain the same cutting height which is a good practice mow more often in early spring As the grass growth rate slows in mid summer mow less frequently If you cannot mow for an extended period first mow at a high cutting height then mow again two days later at a lower height setting Cutting Speed To improve cut quality use a slower ground speed in certain condi...

Page 32: ... 50 hours Check the tire pressure or monthly whichever occurs first Check the PTO drive belt Check the pump drive belt Check the alternator belt Every 100 hours Change the engine oil Check the gear box oil level Check the engine cooling system hoses Inspect the belts for cracks and wear Check the hydraulic hoses Every 150 hours Lubricate the machine with light oil Refer to Lubrication Every 200 ho...

Page 33: ...into the fittings until grease begins to ooze out of the bearings 5 Wipe up any excess grease Greasing the Front Caster Pivots Service Interval Yearly Lubricate the front caster pivots once a year 1 Remove the dust cap and adjust the caster pivots Keep the dust cap off until greasing is done Refer to Adjusting the Caster Pivot Bearing in Drive System Maintenance page 43 2 Remove the hex plug Threa...

Page 34: ...osition and set the parking brake 2 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Remove the belt covers 4 Grease the three spindle bearings until grease comes out the lower seals Figure 37 5 Grease the idler arm on the mower deck Figure 37 6 Grease the fittings on the push arms Figure 37 Figure 37 7 Grease the PTO drive belt idler arm...

Page 35: ... Gently slide the filter out of the air cleaner body Figure 39 Avoid knocking the filter into the side of the body 6 Inspect the filter for damage by looking into the filter while shining a bright light on the outside of the filter Holes in the filter will appear as bright spots If the filter is damaged discard it Figure 39 1 Air filter body 3 Air cleaner cover 2 Air filter 4 Latches Installing th...

Page 36: ...Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Clean around the oil dipstick Figure 42 so dirt cannot fall into the filler hole and damage the engine 4 Pull the oil dipstick out and wipe the metal end clean Figure 42 5 Slide the oil dipstick fully into the filler tube Pull the dipstick out and look at the metal end Figure 42 If the oil ...

Page 37: ... of machine 2 Drain plug Adding Engine Oil Important The fasteners for the front engine panel are designed to remain on the machine after cover removal Loosen all of the fasteners a few turns so that the panel is loose but still attached then go back and loosen them until the panel comes free This will prevent you from accidentally stripping the bolts free of the retainers 1 Tilt the seat forward ...

Page 38: ...ne panel 11 Check for leaks Important Do not overfill the crankcase with oil because this may cause engine damage Changing the Engine Oil Filter Service Interval After the first 50 hours Every 200 hours 1 Drain the oil from the engine refer to Changing the Engine Oil Place a drip pan beneath the oil drip tray to receive oil from the oil filter and oil passages in the engine 2 Turn the filter count...

Page 39: ...he parking brake 3 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 4 Locate the water separator at the back left of the machine 5 Place a drain pan below the water separator 6 Open the drain valve on the water separator approximately one turn to allow water and other contaminates to drain Figure 50 7 Close the drain valve when only diesel ...

Page 40: ...en the two hose clamps and disconnect the fuel lines from the fuel filter Figure 51 6 Install a new filter Connect the fuel lines to the fuel filter and install the two hose clamps Figure 51 7 Open the fuel shut off valve 8 Start the engine and check for leaks Figure 51 1 Fuel filter 4 Left side of machine 2 Hose clamp 5 Fuel shut off valve 3 Fuel pump Servicing the Fuel Tank Do not attempt to dra...

Page 41: ...e machine WARNING Incorrect battery cable routing could damage the machine and cables causing sparks Sparks can cause the battery gasses to explode resulting in personal injury Always Disconnect the negative black battery cable before disconnecting the positive red cable Always Reconnect the positive red battery cable before reconnecting the negative black cable 1 Disengage the PTO move the motion...

Page 42: ...charged 1 265 specific gravity This is especially important to prevent battery damage when the temperature is below 32 F 0 C 1 Make sure the filler caps are installed in battery Charge battery for 10 to 15 minutes at 25 to 30 amps or 30 minutes at 10 amps 2 When the battery is fully charged unplug the charger from the electrical outlet then disconnect the charger leads from the battery posts Figur...

Page 43: ...ing the Hydraulic Pump Neutral in Hydraulic System Maintenance page 53 1 Push both control levers forward the same distance 2 Check if the machine pulls to one side If it does stop the machine and set the parking brake 3 Unlatch the seat and tilt the seat forward to access the tracking knob Note Determine the left and right sides of the machine from the normal operating position 4 To make the mach...

Page 44: ...rst 100 hours Check the wheel lug nuts Every 500 hours Check the wheel lug nuts The slotted nut needs to be torqued to 125 ft lb 170 N m 1 Disengage the PTO move the motion control levers to the neutral locked position and set the parking brake 2 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Remove the cotter pin 4 Torque the slotted n...

Page 45: ...Lube 1 Park the machine on a level surface 2 Disengage the PTO move the motion control levers to the neutral locked position and set the parking brake 3 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 4 Remove the side or rear plug on the gear box Figure 60 5 The oil should be up to the opening of the gear box 6 Add oil if needed to bring ...

Page 46: ...ture and the rotor friction surfaces Figure 63 9 Tighten the lock nuts until there is slight binding on the feeler gauge but it can be moved easily within the air gap Figure 63 10 Repeat this for the remaining slots 11 Check each slot again and make slight adjustments until the feeler gauge between the rotor and armature with very slight contact between them Figure 63 1 Slot 3 Feeler gauge 2 Adjus...

Page 47: ...ily After the first 8 hours Every 100 hours Fluid Type 50 50 mix of extended life antifreeze Dex Cool and water Cooling System Capacity 156 ounces 4 6 l Note Do not open the radiator cap Doing this may induce air into the cooling system 1 Position the machine on a level surface stop the engine and set the parking brake 2 Unlatch the seat and tilt the seat up 3 With the engine cool check the overfl...

Page 48: ...Figure 66 3 If adjustment is necessary release the parking brake loosen the jam nut below the spring and adjust the nut directly below the spring Figure 66 Turn the nut until the correct measurement is obtained Turn the nut clockwise to shorten spring length and turn counter clockwise to lengthen the spring 4 Tighten the two nuts together 5 Engage the parking brake lever up Check the measurement o...

Page 49: ...move the belt covers and the bolts attached to them Figure 67 4 Remove the spring and belt guide from the idler arm 5 Remove the existing belt if needed 6 Install the new belt around the mower pulleys and the gearbox pulley under the engine Figure 68 7 Install the belt guide on the spring loaded idler at a 45 degree angle as shown in Figure 68 Torque the bolt to 27 to 33 ft lb 37 to 45 N m 8 Insta...

Page 50: ...lley Figure 70 8 Install the rubber clutch stop 9 Install the spring to the idler arm Figure 70 10 Install the front engine panel Figure 70 1 Gear box 4 Clutch 2 Spring 5 Rubber clutch stop 3 Spring loaded idler pulley 6 PTO Drive belt Replacing the Pump Drive Belt Service Interval Every 50 hours Check the pump drive belt Note Remove the PTO drive belt first if the pump drive belt needs to be repl...

Page 51: ... between the alternator and cylinder block 2 Adjust the alternator to the outside until there is 1 4 to 11 32 inch 7 to 9 mm deflection in the belt between the engine and the alternator pulleys with 22 1 lbs of force 10 kgf Figure 72 3 Tighten the alternator bolts 4 Check the deflection in the belt again and adjust the belt if needed 5 If the deflection is correct tighten the bottom and upper bolt...

Page 52: ... below pivot shaft contacts the end of the slot just beginning to put pressure on the spring Figure 73 7 Check where the control lever is relative to notch in console Figure 73 It should be centered allowing lever to pivot outward to the neutral lock position Figure 73 1 Neutral locked position 3 Neutral potion 2 Control lever 8 If adjustment is needed loosen the nut and jam nut against the yoke F...

Page 53: ... cold and hot 7 If required add fluid to the hydraulic tank Note The fluid level should be to the top of the hot level of the baffle when the fluid is hot Figure 75 8 Install cap on filler neck Figure 75 1 Cap 3 Cold fluid level full 2 Baffle 4 Hot fluid level full WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury If hydraulic fluid is injected into the skin it mu...

Page 54: ... run for about two minutes to purge air from the system Stop the engine and check for leaks If one or both wheels will not drive refer to Bleeding Hydraulic System 11 Recheck the fluid level while the fluid is warm The fluid should be between cold and hot 12 If required add fluid to the hydraulic tank Do not overfill Figure 77 1 Hydraulic filter 3 Adapter 2 Gasket Bleeding the Hydraulic System The...

Page 55: ...s may cause personal injury Keep hands feet face clothing and other body parts away from rotating parts muffler and other hot surfaces 1 Raise the frame and block up the machine so drive wheels can rotate freely 2 Disconnect the electrical connector from the seat safety switch Temporarily install a jumper wire across terminals in the wiring harness connector 3 Unlatch the seat and slide seat forwa...

Page 56: ...ottle to fast Make sure the wheel remains stopped or slightly creeps in reverse adjust if necessary 6 Tighten the locknuts at the ball joints Figure 79 Figure 79 1 Double nuts 4 Locknut 2 Pump rod 5 Ball joint 3 Adjustment bolt 6 Pumps WARNING Electrical system will not perform proper safety shut off with jumper wire installed Remove jumper wire from wire harness connector and plug connector into ...

Page 57: ... to the cutting edge of the blade tip Figure 80 3 Record this measurement This measurement needs to be 3 1 8 to 3 1 4 inches 4 Position the left blade side to side Figure 80 5 Measure the left blade at the C location Figure 80 from a level surface to the cutting edge of the blade tip 6 Record this measurement This measurement needs to be 3 1 8 to 3 1 4 inches 80 to 83 mm 7 If the measurements at p...

Page 58: ...ower decks Figure 83 3 Adjust this distance by loosening the spring jam nut and turning the nut in front of each spring Figure 83 Turning the nut clockwise will shorten the spring counter clockwise will lengthen the spring 4 Lock the nut into position by tightening the spring jam nut Figure 83 Figure 83 1 11 1 8 inch 28 2 cm between the large washers for 52 inch mower decks 6 Lift nut 2 Front nut ...

Page 59: ...osition A of the blades Figure 85 Note this dimension Figure 85 1 Measure here from blade to hard surface 2 Position A 4 Rotate the opposite ends of the blades forward 5 Measure from a level surface to the cutting edge of the blades at the same position as in step 3 above The difference between the dimensions obtained in steps 3 and 4 must not exceed 1 8 inch 3 mm If this dimension exceeds 1 8 inc...

Page 60: ...ure proper cutting 2 Install the curved washer and blade bolt The curved washer cone must be installed toward the bolt head Figure 88 Torque the blade bolt to 85 110 ft lb 115 150 N m Figure 88 1 Sail Area of Blade 3 Curved washer 2 Blade 4 Blade Bolt Replacing the Grass Deflector WARNING An uncovered discharge opening could allow the lawn mower to throw objects in the operator s or bystander s di...

Page 61: ...s buildup under the mower daily 1 Disengage the PTO move the motion control levers to the neutral locked position and set the parking brake 2 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Raise the mower to the transport position Waste Disposal Engine oil batteries hydraulic oil and engine coolant are pollutants to the environment Disp...

Page 62: ...ide of the mower then wash the mower with a garden hose Note Run the machine with the PTO engaged and the engine at high idle for 2 to 5 minutes after washing 11 Check the condition of the blades refer to Servicing the Cutting Blades in Mower Deck Maintenance page 57 12 Prepare the machine for storage when non use occurs over 30 days Prepare the machine for storage as follows A Add a petroleum bas...

Page 63: ...s plugged 5 Clean or replace the fuel cap 6 Dirt is in the fuel filter 6 Replace the fuel filter The engine loses power 7 Dirt water or stale fuel is in the fuel system 7 Contact an Authorized Service Dealer 1 The engine load is excessive 1 Reduce the ground speed 2 The oil level in the crankcase is low 2 Add oil to the crankcase The engine overheats 3 The cooling fins and air passages above the e...

Page 64: ...cutting height 6 The blade spindle is bent 6 Contact an Authorized Service Dealer 1 The drive belt is worn loose or broken 1 Check the belt tension 2 The drive belt is off pulley 2 Install the drive belt and check adjusting shafts and belt guides for correct position 3 The mower deck belt is worn loose or broken 3 Install a new mower deck belt 4 The mower deck belt came off a pulley 4 Install mowe...

Page 65: ...Schematics g012068 Wire Diagram Rev A 65 ...

Page 66: ...Notes 66 ...

Page 67: ...08 Ibea S P A Italy 39 0331 853611 Irriamc Portugal 351 21 238 8260 Irrigation Products Int l Pvt Ltd India 86 22 83960789 Jean Heybroek b v Netherlands 31 30 639 4611 Lely U K Limited United Kingdom 44 1480 226 800 Maquiver S A Colombia 57 1 236 4079 Maruyama Mfg Co Inc Japan 81 3 3252 2285 Metra Kft Hungary 36 1 326 3880 Mountfield a s Czech Republic 420 255 704 220 Munditol S A Argentina 54 11 ...

Page 68: ...ollow this procedure 1 Contact your seller to arrange service of the product If for any reason it is impossible for you to contact your seller you may contact any Toro Authorized Distributor to arrange service 2 Bring the product and your proof of purchase sales receipt to the Service Dealer 3 If for any reason you are dissatisfied with the Service Dealer s analysis or with the assistance provided...

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