Ransomes MP655 Safety, Operation & Maintenance Manual/Parts List Download Page 1 | Manualshive

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RJL 100 September 2015

GB

United

Kingdom

Safety, Operation & Maintenance Manual

Ransomes MP655, Kubota

®

V2403-CR-TE4, 4WD with Cab

Series: TA
Product code: RMP655C

WARNING

WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine
must be trained in its proper use, warned of its dangers and must read the entire manual before attempting to set
up, operate, adjust or service the machine.

25118G-GB (Rev.0)

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Summary of Contents for MP655

Page 1: ...h Cab Series TA Product code RMP655C WARNING WARNING If incorrectly used this machine can cause severe injury Those who use and maintain this machine must be trained in its proper use warned of its da...

Page 2: ...AND POD 40 PARKING BRAKE RELEASE VALVE 41 TOW VALVE 41 LIGHTING KIT OPTIONAL 41 CAB CONTROLS 42 OPERATION DAILY INSPECTION 43 OPERATOR PRESENCE AND SAFETY INTERLOCK SYSTEM 44 PROCEDURE FOR OPERATION...

Page 3: ...er are understood to be part of the cor rect use ALL operators MUST read through this manual and understand the Safety Instructions controls lubrication and maintenance procedures Make sure that you o...

Page 4: ...ame G Product code H Product name J Serial number Location of Serial number plate The serial number plate A is found on the front of the chassis between the front deck stops next to the environmental...

Page 5: ...Serial number plate Cabin Serial number plate Location The cab serial number plate C is located on the front face of the control panel facing forwards DIETEG GER TEBAU GMBH CO KG MODEL N0 SERIAL NO AP...

Page 6: ...l of the necessary lifting equipment Use correct tools and Personal Protective Equipment PPE and take instruction from the technical manuals applicable to the machine Remove and store correctly 1 Batt...

Page 7: ...2 Website www ransomesjacobsen com Select the MANUALS tab You have the option to view or Download a PDF version of the parts manual 3 Complete the form included in the technical manual pack supplied...

Page 8: ...en 8 2 INTRODUCTION NOTES...

Page 9: ...erate equipment that is not in correct order or without decals guards shields deflectors or other protective devices fastened When you mow with a side discharge deck DO NOT operate the cutting unit wi...

Page 10: ...ible g When you drive in the reverse direction look behind you and down to make sure the path is clear Do not operate the cutting units when you drive in the reverse direction h Use caution when you g...

Page 11: ...iner Always put the fuel container on the ground away from your vehicle before you fill the container e Refuel the mower before you start the engine When the engine is in operation or while the engine...

Page 12: ...hydraulic fluid surgically within a few hours or gangrene can occur n When you service the hydraulic system make sure the hydraulic fittings tubes and hoses are tightened to the correct torque Make su...

Page 13: ...ician If additional information or service is needed Contact your Authorized Ransomes Jacobsen Dealer who knows the latest methods to service this equipment and can give that service WARNING The Inter...

Page 14: ...ven off road a seat belt must be worn only when a rops frame is in position This warning is because a seat belt must be worn with a rops to follow the machinery directive 2006 42 EC sections 3 2 2 sea...

Page 15: ...combined value of the activities WARNING Never mow if there is a risk of lightning or you hear thunder if you are in the middle of mowing stop in a safe place turn off the engine and go inside a build...

Page 16: ...en 16 4 DECALS 4153197 A B C D E F G H J 19 4321506 a b c d e g f K L 4324674 4 1 SAFETY DECALS...

Page 17: ...Fasten Seat Belt J 4153197 Caution Stop The Engine And Remove The Starter Key Before You Pressure Wash The machine K 4164860 Caution Hydraulic Oil L 4252558 Decal Seal Plate a Read The Operator Manual...

Page 18: ...en 18 4 DECALS B F E G C A H TOTAL EQUIVIS ZS 46 4286422 API CLASSIFICATION CJ 4 D J 4 2 INSTRUCTION DECALS ______________________________________________ x 0 100 rpm x 2 700 rpm x 3 1135 rpm 4345686...

Page 19: ...er Level B 4316826 Mow Selector C 4316827 Transport Selector D 4164861 Forward Reverse Traction Pedal E 4286422 Hydraulic Fluid F 009039870 Jack Hook Point G 4164580 Lubrication Point H 4316686 Engine...

Page 20: ...en 20 5 CONTROLS 5 3 5 8 5 4 7 5 1234 5 1234 5 12V 10A 5 2 7 6 5 1 OPERATOR WORKSTATION __________________________________________...

Page 21: ...n this model G 4 WD in reverse direction Switch H Cruise Control Switch J DPF Switch K Transport Lock L Road Light Switch Optional M Hazard Switch Optional N Right hand Unit Lift Lower Switch P Centre...

Page 22: ...ase the engine speed NOTE Operate the engine at full speed 5 2 C PARKING BRAKES ___________________________________________________ Move the orange button back and press the switch to engage the parki...

Page 23: ...TION SWITCH________________________ Engages 4 wheel drive while the vehicle is in reverse direction Hold the switch to keep engaged Push the front of the switch to turn ON Release the switch to turn O...

Page 24: ...op the engine disengage the parking brake or drive the mower until the Regen cycle is completed and the Regen Request light turns off See 8 15 5 2 K TRANSPORT LOCK SWITCH _____________________________...

Page 25: ...ntinue to rotate for 3 seconds Lowering the unit within 3 seconds will let the blade continue rotating without stopping If the lever is held and the unit lifts above the cross cut position the unit wi...

Page 26: ...t a pop up screen will become visible over the top of the warning screen The operator must confirm the fault before they can move to the main screen 5 2 Z 4 FIRST SCREEN ______________________________...

Page 27: ...rt until all the items in the list are correct 5 2 Z 7 BRIGHTNESS CONTRAST SELECT _______________________________ To change the Brightness or the Contrast press the button below the icon 5 2 Z 8 BRIGH...

Page 28: ...he count Press the button to accept and move to the month underlined Press the button up and down to move the count Press the button accept and move to the year underlined Press the button accept 5 2...

Page 29: ...the controller finds are recorded When 50 faults are recorded the fault that next occurs will write over the oldest fault This information is got with the service tool or can be seen on the errors pa...

Page 30: ...TIL SERVICE_____________________________ Select the time until service and accept 5 2 Z 20 TIME UNTIL SERVICE ____________________________________________ This screen displays the time until the servi...

Page 31: ...button to return to I O diagnostics menu For pin designations see section 11 Diagnostics Water Temp deg C 80 5 Fuel Level pct 100 Sys Voltage V 11 8 Cutter h 0 0 SW Vers DP250 70055160_S0181_P0131 Co...

Page 32: ...J3 4 Center Joystick mV J3 5 Left Joystick mV J3 6 Weight Transfer Switch J3 7 Right Wheel Sensor J3 8 Left Wheel Sensor J3 9 Not Used J3 10 Throttle Input mV J3 11 Service Brake mV J3 12 Traction Ped...

Page 33: ...language The options will be in the correct language i e English Deutsch Francais Danish Swedish Dutch and Espa ol Press the button to return to previous menu 5 2 Z 31 AUTOMATIC CREEP CONTROL_________...

Page 34: ...s the button up and down to move between litre gal and imperial gal Press the button to return to previous menu Select the temperature and accept Press the button up and down to move between C and F P...

Page 35: ...sound four times every 4 seconds and the red LED s will flash four times every 4 seconds This will continue until the machine has been driven to an area with a slope of less than 19 Press the button...

Page 36: ...Press the button below the to confirm the fault 5 2 Z 40 WARNING ENGINE FAULT ________________________________________ When this screen is shown there is an engine fault Stop the engine as soon as pos...

Page 37: ...Replace the filter element at the earliest opportunity to avoid possible hydraulic system damage Press the button below the to confirm the fault 5 2 Z 44 WARNING HYDRAULIC OIL LEVEL LOW When this scr...

Page 38: ...ault 5 2 Z 47 WARNING TST TILT SENSOR TECHNOLOGY FAULT _________________ When this screen is shown there is a fault with the TST Stop as soon as possible and contact your service dealer Press the butt...

Page 39: ...forward speed that you need To stop Carefully return the foot pedal to the Neutral position To move in the reverse direction press the bottom B of the foot pedal 5 5 STEERING TILT CONTROL ____________...

Page 40: ...ard a Release the hand wheel A b Use both hands to lift or lower the armrest The armrest will move in a an arc X c When the correct position is reached tighten the hand wheel A To rotate the pod in th...

Page 41: ...e parking brake see section 5 9 2 Turn screw A located on the right side of the left hand side of the transmission pump three complete turns counterclockwise Set the steering wheel so that the rear wh...

Page 42: ..._________________________________ 3 2 1 0 A C O F F F O F 15 25 7 5 20 10 15 7 5 15 15 5 10 15 7 5 A B C H G F E D J K L N 8 7 6 5 4 3 2 1 8 7 3 2 1 6 5 4 M A Left Turn Signal B Working Lights Switch...

Page 43: ...s are in good condition 2 Check the fuel supply radiator coolant level engine crankcase oil level and air cleaner is clean All fluids must be at the full mark with the engine cold 3 Make sure all cutt...

Page 44: ...the engine between each test Test 1 Shows the normal start procedure The operator must be in the driver seat and the cutter switch disengaged the park brake switch on and the traction pedal in the neu...

Page 45: ...roadway parking areas cart paths Stones released from the equipment can cause injuries to persons and damage the equipment 7 When you move across the roads or paths disengage the cutter motors and li...

Page 46: ...s 1 With the lift arms A in the lower position align cutting unit mounting bracket B with shaft fitted with spacers C and D 2 Fit locking collar E to shaft fasten with screw and washer F Centre unit 1...

Page 47: ...the NEUTRAL position and the mow switch is turned off The throttle must be in the center position 2 Turn the ignition switch to start position If engine does not start after 3 5 seconds return key to...

Page 48: ...ress the cutting unit switch found on the control panel 4 Release the parking brake and drive in a forward direction 5 Set a speed compatible with the surface and gradient you are cutting When you ope...

Page 49: ...bsen Cutting Unit Tool part number 4184540 see below or stout stick put into the cutting cylinder between the blades 9 Rotate the cylinder with either the Cutting Unit Tool or Stout Stick until the ob...

Page 50: ...r to bottom blade and return the controls to the normal mow positions Ransomes Jacobsen grinding paste PROCEDURE 1 Apply an even coat of Backlapping compound to the entire length of each blade of the...

Page 51: ...anufactures handbooks before towing 6 13 SLINGING AND JACKING THE MACHINE Slinging When slinging the machine a set of four damage free wheel clamps must be used similar to the one shown in conjunction...

Page 52: ...slope always lower implements to the ground to reduce the risk of mower overturning Correct tyre pressure is essential for maximum traction See Specification WARNING To decrease the possible cause of...

Page 53: ...Machine Is Being Used Whether Cutting Grass Or Not On Slopes The Rops Frame Must Be Deployed And The Seat Belt Used This Rationale Is Based On The Fact That A Seat Belt Must Be Worn With A Rops To Co...

Page 54: ...in Degrees Slope Angle D measured in Grade 3 4 8 8 3 100 5 7 10 0 150 8 5 15 0 6 9 5 16 7 200 11 3 20 0 7 5 11 8 20 8 225 12 7 22 5 9 250 14 0 25 0 275 15 4 27 5 10 15 5 27 8 300 16 7 30 0 11 17 0 30...

Page 55: ...en 55 OPERATION 6 NOTES...

Page 56: ...in position and all hardware tight f Keep the tyres correctly inflated When you make the adjustments or repairs do not wear jewelry or loose fitting clothing Refer to the illustrations in the Parts M...

Page 57: ...l 7 3 FLOATING HEAD FRONT ROLL SETTING SPORT 200 ______________________ 1 The right hand end of the front roll is fixed To set the roll parallel to the bottom blade rotation of an eccentric clamping n...

Page 58: ...e adjustment mechanism slack i e between notches A requirement of the hand adjustment is that the cylinder must always be moved towards the bottom blade i e clockwise rotation of handwheels to attain...

Page 59: ...o adjustments 7 6 FRONT AND REAR ROLL BEARINGS _____________________________________ The roll bearings are self adjusting taper roller bearings and require no adjustment 7 7 GRASS DEFLECTOR __________...

Page 60: ...to make sure that the seat is installed correctly If the seat does not operate correctly have the seat repaired in a GRAMMER workshop Check the seat for damage to the seat suspension and bellows or fo...

Page 61: ...fold on to the seat cushion Move backward in the seat to get the correct position for the backrest Lower the release lever to put the seat into one of the preset positions C WEIGHT ADJUSTMENT To Adjus...

Page 62: ...e seat height can be altered by fully pulling out or pressing in the actuator lever 1 The green marking in the weight and height indicator 2 should be visible In order to avoid damage do not operate c...

Page 63: ...size 13mm and adjust the armrest to the desired position and tighten the nut again 7 10 7 BACKREST ADJUSTMENT OPTION ___________________________________ The backrest extension can be individually adju...

Page 64: ...y the driver seat Position 1 fore aft isolator off Position 2 fore aft isolator on 7 10 11 FORE AFT ADJUSTMENT OPTION __________________________________ The fore aft adjustment is released by lifting...

Page 65: ...7 10 14 MAINTENANCE _____________________________________________________ Dirt can impair the function of the seat so make sure you keep your seat clean Upholstery can be quickly and simply removed fr...

Page 66: ...nting E Cylinder Bearing Housing F Cutting Unit Rolls FLUID REQUIREMENTS Quantity Type Engine Oil with filter 9 5 litres 2 1 Imp gals 2 51 US gals 10 30W see specification below Hydraulic Oil with fil...

Page 67: ...en 67 MAINTENANCE AND LUBRICATION 8 F F D D D D F F F F F F B B A A A A E E F F F F F F E E...

Page 68: ...djust Fan Belt Tension Check Air Intake Hose Every 400 hours Change Engine Oil Change Engine Oil Filter Cartridge Every 500 hours Replace Fuel Filter Cartridge B Clean Water Separator A Remove the Sed...

Page 69: ...3 3 3 3 3 3 3 3 3 3 The jobs indicated by must be done after the first 50 hours of operation 3 Consult your local Kubota Dealer for this Service The items listed above marked are registered as emissio...

Page 70: ...instructions you will make sure of the maximum service life of the engine The replacement engine manuals are available from the engine manufacturer The operation and maintenance during the first 50 ho...

Page 71: ...el ground remove the dipstick A clean with a cloth and replace in position b Remove the dipstick A again and check the oil level The oil must be between the two level indicators B on the dipstick c Fi...

Page 72: ...ine fan belt see maintenance chart and replace the belt see maintenance chart Replace the clamps and hoses see maintenance chart Have your Ransomes Jacobsen Dealer check the cooling system if you need...

Page 73: ...If you need to fill the tank remove the plastic cap and fill with the correct anti freeze mixture see section 8 1 c Replace the plastic cap CAUTION The Anti freeze Can Damage Your Skin Use Gloves Whe...

Page 74: ...en the difference in hydraulic pressure across the filter is greater than 16 to 20 psi 1 1 to 1 4 BAR the hydraulic oil filter warning will be shown on the visual display To make sure continued protec...

Page 75: ...arator a Stop the engine Open the air vent 2 at the top of water separator b Open the drain valve 3 at the bottom of the water separator and drain the water Water will drain before the fuel When fuel...

Page 76: ...he old elements carefully Clean the inside of the filter housing Make sure dust and other particles do not get into the engine inlet hose Inspect the new elements Do not use a damaged element and neve...

Page 77: ...ou try to jump start the mower check the condition of the drained battery b Connect the positive battery terminal of the charged battery to positive battery terminal of the drained battery c Connect t...

Page 78: ...or sound of the exhaust stop the engine immediately Identify the problem and have the system repaired Torque all exhaust manifold hardware equally Tighten or replace the exhaust clamps WARNING Charge...

Page 79: ...ngine will enter Active Regen state unless Inhibit Regen switch is in the INHIBIT position Normal Active Regen is completed in approximately 20 minutes If the particle material level does not decrease...

Page 80: ...ore you disconnect any hydraulic component tag or mark the location of each hose then clean the area around the fittings To stop the entry of dirt into the system when you disconnect the component be...

Page 81: ...he wheel to make sure of full contact between surface of wheel and hub Tighten all hardware with your fingers then torque hardware in the order shown When possible tighten nuts in the top position Che...

Page 82: ...ts wax with a good grade of one step cleaner wax Repair damaged metal surfaces and use Ransomes Jacobsen touch up paint Apply wax to the equipment for maximum paint protection NOTICE Do not wash any p...

Page 83: ...tion To decrease the self discharge rate the temperature must not be more than 80 F 27 C or less than 20 F 7 C Engine While the engine is warm remove the drain plug drain the oil from the crankcase an...

Page 84: ...en 84 8 MAINTENANCE AND LUBRICATION 8 19 LUBRICATION OF CUTTING UNITS AND LIFT ARMS ________________________ Wing Pivot Arm A Front Pivot Arm B Centre Pivot Arm C B A A C...

Page 85: ...en 85 MAINTENANCE AND LUBRICATION 8 Cutting Unit Mounting D Bearing Housings E Rolls F F D E F D F E...

Page 86: ...that the lubricating oil filter flow is not decreased A dirty filter element can cause loss of lubrication Change the filter element The air cleaner is dirty Clean the filter element every 100 hours...

Page 87: ...radiator screen or radiator fins are dirty Clean screen or fin carefully The radiator or coolant lines are dirty Clean or replace the radiator and parts The fan radiator or radiator cap has defects Re...

Page 88: ...e wave tip to tip distance is approxi mately 6 8 in 15 20 cm Colour variation light to dark may also be noticed This condition is usually caused by a rocking motion in the cutting unit s This conditio...

Page 89: ...from one side of a cutting unit to the other or from one cutting unit to another Check HOC adjustment of cutting units Refer to Parts Maintenance Manual Worn roller bearings or deck caster wheels Che...

Page 90: ...nding areas resulting in a light green or even brown patch This is usually caused by an excessively low height of cut HOC setting and or uneven turf Probable Cause Remedy HOC height of cut settings ar...

Page 91: ...tes direction of travel Stragglers are scattered blades of uncut or poorly cut grass Probable Cause Remedy Dull cutting blades Sharpen or replace blade Mowing ground speed is too fast Reduce mowing gr...

Page 92: ...sively Cutting units don t overlap during turns or on side hills Turn less aggressively to allow cutting units to over lap Change mowing direction or pattern on side hills Tire mats down grass before...

Page 93: ...posit of clippings concentrated at one end of cutting unit s or between two cutting units forming a line in the direction of travel Probable Cause Remedy Grass is too tall Mow more often Mowing while...

Page 94: ...cut ad justment from one cutting unit to another Probable Cause Remedy HOC inconsistent from one cutting unit to another Check adjust HOC on cutting units to same height Refer to Maintenance Section D...

Page 95: ...en 95 QUALITY OF CUT 10 NOTES...

Page 96: ...en 96 11 FUSES RELAYS AND CONTROLLER 1 3 4 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 5 1 5 2 R1 R2 R3 R4 R5 2 1 2 3 4 5 6 11 1 FUSE AND RELAY COMPONENT IDENTIFICATION _________________________...

Page 97: ...ircuits 1 20A Key Switch to Machine Control Unit 2 10A Key Switch to Air Seat 3 5A Key Switch to Mow Switch 4 5A Key Switch to Visual Display 5 5A Key Switch to Alternator 6 5A Key Switch to Transport...

Page 98: ...en 98 11 FUSES RELAYS AND CONTROLLER 1 3 4 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 5 1 5 2 R1 R2 R3 R4 R5 2 1 2 3 4 5 6...

Page 99: ...Box to Engine Master Relay 4 5A Splice to Start Circuit Signal 5 20A I P from M Positive Splice to O P to Engine Control Unit 6 7 5A I P from M Positive Splice to EGR MAF And SVC Connectors MAXI FUSE...

Page 100: ...en 100 11 FUSES RELAYS AND CONTROLLER NOTES...

Page 101: ...HP rpm 48 6 kW 2700 rpm 66 1 HP 2700 rpm Maximum Torque Rotating Speed 19 5 N m min 1600 rpm 20 2 kg m min 1600 rpm Maximum Bare Speed 2900 rpm No load Idle Speed 775 to 825 rpm Firing order 1 3 4 2...

Page 102: ...ximum Rear Axle Loading 850 kg 1874 lb Weight of one Magna 250 4 Knife Cutting Unit Fixed 66 kg 145 5 lb Weight of one Magna 250 6 Knife Cutting Unit Fixed 75 kg 165 4 lb Weight of one Magna 250 8 Kni...

Page 103: ...en 103 SPECIFICATIONS 12 A G F B H C K D J...

Page 104: ...mph Reverse Transport 0 25 km h 0 15 5 mph Forward 0 6 4 km h 0 4 mph Reverse Steering Q AMP variable rate hydrostatic powered equal displacement cylinders to rear wheels Ground pressure Depends on th...

Page 105: ...o Hand Arm Standards BS EN ISO 5349 1 2001 BS EN ISO 5349 2 2002 Whole body vibration measurement was carried out with the machine traveling in a straight line at a speed close to 6 km h on a flat hor...

Page 106: ...746 2010 Measured Sound Pressure 85 dB A 0 33 When the machine was tested for sound power Noise in the Environment The Machinery Safety Directive 2006 42 EC And Noise Emission In The Environment By Eq...

Page 107: ...llowance is included for normal overlaps and turning at the end of each cut Magna 250 Sport 200 Fixed Sport 200 Floating Verticut Construction Heavy duty welded pressed steel construction Reel Length...

Page 108: ...____ Grease Shell Darina R2 lithium grease or equivalent 12 10 ACCESSORIES_______________________________________________________ Air Suspension Seat MSG75 Kit Kit number LMAC560 Lights and mirror Kit...

Page 109: ...Agents 2002 44 EC Vibration Physical Agents 97 68 EC NRMM Engine Emissions RQIRUPLW VVHVVPHQW RGQRFHQt SOQ Qt SRGPtQHN 2YHUHQVVWHPPHOVHVYXUGHULQJ RQIRUPLWHLWVEHRRUGHOLQJ 9DVWDYXVKLQGDPLQH 9DDWLPXVWHQP...

Page 110: ...hnical file and who is established in the Community 3RGSLV RVRE RSUiYQ Qp VHVWDYLW SURKOi HQt MPpQHP Y UREFH GU HW WHFKQLFNRX GRNXPHQWDFL D RVRE RSUiYQ Qp VHVWDYLW WHFKQLFNp VRXERU D DOR HQp Y UiPFL Y...

Page 111: ...Q FRPSOHWD GHO IDEULFDQWH 7LOOYHUNDUHQV I UHWDJVQDPQ RFK NRPSOHWWD DGUHVV ULUW NLVKHLWL RJ IXOOW KHLPLOLVIDQJ IUDPOHL DQGD LUPDQDYQ RJ IXOO DGUHVVH IRU SURGXVHQWHQ MAGNA 250 x 6K FX RHD HAND SPANNER M...

Page 112: ...sammenzustellen und die in der Gemeinschaft niedergelassen ist Gedeeltelijk voltooide machinerie mag niet in dienst worden genomen totdat er voor de definitieve machinerie waarvan gedeeltelijk voltooi...

Page 113: ...en 113 SPECIFICATIONS 12 NOTES...

Page 114: ...l dealer or distributor SERVICE A network of authorised Sales and Service dealers has been established and these details are available from your supplier When service attention or spares are required...

Page 115: ......

Page 116: ...rica Ransomes Jacobsen Limited West Road Ransomes Europark Ipswich IP3 9TT English Company Registration No 1070731 www ransomesjacobsen com North South America Jacobsen A Textron Company 11108 Quality...

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