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Toro Reelmaster 3555, Operator'S Manual, Page: 70 / 76

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Toro Reelmaster 3555 Operator'S Manual Download Page 70

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Summary of Contents for Reelmaster 3555

Page 1: ...Reelmaster 3555 3575 and 3550 Traction Unit Model No 03820 Serial No 409200000 and Up Model No 03821 Serial No 409200000 and Up Model No 03910 Serial No 409200000 and Up Register at www Toro com Origi...

Page 2: ...It is primarily designed for cutting grass on well maintained turf Using this product for purposes other than its intended use could prove dangerous to you and bystanders Read this information careful...

Page 3: ...Checking the Engine Oil Level 43 Changing the Engine Oil and the Filter 44 Servicing the Air Cleaner 45 Fuel System Maintenance 46 Servicing the Fuel Tank 46 Inspecting the Fuel Lines and Fittings 46...

Page 4: ...the machine without all guards and other safety protective devices in place and functioning properly on the machine Keep bystanders and children out of the operating area Never allow children to oper...

Page 5: ...elp fast 5 Read the Operator s Manual 10 Contains lead do not discard decal93 7276 93 7276 1 Explosion hazard wear eye protection 2 Caustic liquid chemical burn hazard to perform first aid flush with...

Page 6: ...hields in place decal125 6688 125 6688 1 Explosion hazard Read the Operator s Manual Do not use starting fluid decal133 8062 133 8062 decal136 3702 136 3702 1 Warning Read the Operator s Manual wear a...

Page 7: ...and remove the key before leaving the machine 2 Warning read the Operator s Manual before towing the machine 5 Thrown object hazard keep bystanders away 3 Tipping hazard drive slowly when turning do n...

Page 8: ...ey to the engine start position and disengage the parking brake 9 Engine Start 2 Raise the cutting units 6 Read the Operator s Manual for information on stopping the engine disengage the cutting units...

Page 9: ...adjustment 3 Read the Operator s Manual for information on adjusting the reel 2 11 blade reel adjustment Model 03821 decal133 4901 133 4901 1 8 blade reel adjustment 3 Read the Operator s Manual for i...

Page 10: ...ered to the ground while operating the machine on slopes Raising the cutting units while operating on slopes can cause the machine to become unstable 1 Warning read the Operator s Manual all operators...

Page 11: ...Model 03910 decal138 6980 138 6980 1 Read the Operator s Manual 11...

Page 12: ...ng the machine on slopes Raising the cutting units while operating on slopes can cause the machine to become unstable 1 Warning read the Operator s Manual all operators should be trained before operat...

Page 13: ...h 1 Install the hood latch CE machines Year of production decal 1 CE decal Part No 133 8095 1 Danger decal Part No 138 1186 Models 03820 and 03821 1 6 Danger decal Part No 121 7928 Model 03910 1 Insta...

Page 14: ...tion spring mounted at the right side of the cutting unit Ensure that the turf compensation spring is mounted to the same side of the cutting unit as the reel drive motor Note When installing or remov...

Page 15: ...4 Cutting unit 4 g015160 Figure 7 1 Hose guide left side shown 3 Nuts 2 Rod bracket g289454 Figure 8 1 Hose guides each must lean toward the center cutting unit Aligning the Cutting Units to the Lift...

Page 16: ...yoke 2 Secure the cap and the carrier frame shaft to the lift arm yoke with the snapper pin Note Use the slot if a steering cutting unit is desired or use the hole if the cutting unit is to be locked...

Page 17: ...ise lever forward to lower the cutting units to the shop floor 5 Shut off the engine remove the key and wait for all moving parts to stop 6 Make sure that the hairpin cotter is installed in the rear h...

Page 18: ...gure 15 g020158 Figure 15 1 Cutting unit kickstand Secure the kickstand to the chain bracket with the snapper pin Figure 16 g004144 Figure 16 1 Chain bracket 3 Cutting unit kickstand 2 Snapper pin 5 I...

Page 19: ...bracket 2 Bolt and nut assembly 4 Align the washers with the holes on the inside of the hood 5 Rivet the brackets and the washers to the hood Figure 18 6 Hook the latch onto the hood latch bracket Fig...

Page 20: ...ear of Production decal to the frame near the serial plate as shown in Figure 21 3 Wipe clean the left frame near the hood lock with alcohol and allow the frame to dry Figure 22 g352025 Figure 22 1 CE...

Page 21: ...24 Product Overview g216864 Figure 25 1 Engine hood 5 Seat adjustment lever 2 Seat 6 Front cutting units 3 Control arm 7 Rear cutting units 4 Steering wheel Controls g352073 Figure 26 1 Tilt steering...

Page 22: ...ecrease the engine speed Cutting Unit Drive Switch The cutting unit drive switch Figure 27 has 2 positions ENGAGE and DISENGAGE The rocker switch operates a solenoid valve on the valve bank to drive t...

Page 23: ...ower point to power 12 V electronic devices Figure 28 g019983 Figure 28 1 Power point Fuel Gauge The fuel gauge Figure 29 indicates the amount of fuel in the tank g019982 Figure 29 1 Fuel gauge Mower...

Page 24: ...when you are mowing or when you backlap the reels and bedknives Figure 30 Rotate the backlap lever to the F position when mowing Rotate the lever to the R position when backlapping the cutting units I...

Page 25: ...ed people to operate or service the machine Local regulations may restrict the age of the operator The owner is responsible for training all operators and mechanics Become familiar with the safe opera...

Page 26: ...or lesser blends in cold weather Monitor seals hoses gaskets in contact with fuel as they may degrade over time The fuel filter may plug up for a period after converting to biodiesel blends Contact a...

Page 27: ...START position Note The starter should not crank the engine while holding the mow raise lever forward Checking the Parking Brake and Seat Run Interlock 1 Sit in the operator s seat 2 Engage the parki...

Page 28: ...e linkage for damage and check the brake lever pivot for damage refer to Servicing the Parking Brakes page 52 5 Shut off the engine remove the key and wait for all moving parts to stop before leaving...

Page 29: ...that causes distractions otherwise injury or property damage may occur Before you start the engine ensure that all drives are in neutral the parking brake is engaged and you are in the operating posi...

Page 30: ...s where traction steering or stability is in question Remove or mark obstructions such as ditches holes ruts bumps rocks or other hidden hazards Tall grass can hide obstructions Uneven terrain could o...

Page 31: ...engine and wait for all moving parts to stop before checking for oil leaks loose parts and other malfunctions Shutting Off the Engine 1 Move the throttle control to the IDLE position 2 Engage the park...

Page 32: ...e Push the lower mow raise lever forward again to lower and run the cutting units Driving the Machine in Transport Mode 1 Move the cutting unit drive switch to the DISENGAGE position 2 Raise the cutti...

Page 33: ...peed to the height of cut Important If the reel speed is too slow you may notice visible clip marks If the reel speed is too fast the cut may have a fuzzy appearance decal121 7884 Figure 40 Models 038...

Page 34: ...ground speed best suited for conditions 3 Use the graph on the reel speed chart decals Figure 40 and Figure 41 to determine the proper reel speed setting Note Take note of the reel speed number 4 Open...

Page 35: ...ustment Figure 44 CAUTION The springs are under tension and could cause personal injury Use caution when adjusting the spring tension 3 While relieving the spring tension remove the bolt and locknut s...

Page 36: ...th the machine practice operating up and down slopes at different speeds Understanding the Warning System If a warning light comes on during operation stop the machine immediately and correct the prob...

Page 37: ...if needed use the parking brake to control your machine while being towed Important Do not start the engine while the bypass valve is open 6 Before starting the engine close the bypass valve by rotati...

Page 38: ...of the machine use only genuine Toro replacement parts Replacement parts made by other manufacturers could be dangerous and such use could void the product warranty Recommended Maintenance Schedule s...

Page 39: ...fluid If you are not using the recommended hydraulic fluid or have ever filled the reservoir with an alternative fluid replace the hydraulic filter Every 1 000 hours If you are using the recommended h...

Page 40: ...ebris Check for unusual operating noises Check the hydraulic system fluid level Check the hydraulic hoses for damage Check for fluid leaks Check the fuel level Check the tire pressure Check the instru...

Page 41: ...e MOW position g352635 Figure 50 1 Mow transport slid 2 Mow 5 Move the lower mow raise control lever forward Figure 49 6 Shut off the engine and remove the key 7 Wait for all parts to stop moving Remo...

Page 42: ...ediately after every washing regardless of the interval specified 1 Prepare the machine for maintenance refer to Preparing for Maintenance page 41 2 Grease fittings at the locations and for quantities...

Page 43: ...le from your authorized Toro distributor in either 15W 40 or 10W 30 viscosity grades Checking the Engine Oil Level Service Interval Before each use or daily The engine is shipped with oil in the crank...

Page 44: ...he upper and lower limits on the dipstick Overfilling or underfilling the engine oil may cause severe engine damage g352241 Figure 62 1 Oil fill cap 6 Install the oil fill cap and dipstick 7 Close and...

Page 45: ...Air cleaner body 4 Remove the cover from the air cleaner body 5 Before removing the filter use low pressure air 276 kPa 40 psi clean and dry to help remove large accumulations of debris packed betwee...

Page 46: ...ring for Maintenance page 41 2 Unlatch and open the hood and wait for the engine to cool 3 Place a clean container under the fuel filter 4 Loosen the drain valve on the bottom of the filter canister F...

Page 47: ...repairing the machine Disconnect the negative terminal first and the positive last Connect the positive terminal first and the negative last Charge the battery in an open well ventilated area away fr...

Page 48: ...sitive battery cable E Connect the negative battery cable F Coat the clamps and terminals with battery terminal protector 8 Check that the battery cable clamps are tight on the battery posts 9 Install...

Page 49: ...es is 83 kPa 12 psi 2 If needed add air to of remove air from the tires until you measure 83 kPa 12 psi Torquing the Wheel Nuts Service Interval After the first hour After the first 10 hours Every 200...

Page 50: ...make a final adjustment of the traction adjustment cam Contact with hot or moving parts can result in personal injury Keep your hands feet face and other body parts away from the muffler other hot pa...

Page 51: ...ended life coolant OAT in one of the following colors red pink orange yellow blue teal violet and green Coolant Types Ethylene Glycol Coolant Type Corrosion Inhibitor Type Service Interval Extended li...

Page 52: ...nstall the lower radiator shield 7 Close and latch the hood Brake Maintenance Adjusting the Parking Brake Service Interval Every 200 hours Check the adjustment of the parking brake 1 Prepare the machi...

Page 53: ...Locknut 3 Wheel motor shaft 2 Hub and brake drum g332520 Figure 76 Machines with the Optional Grass Shield 1 Locknut 3 Wheel motor shaft 2 Hub and brake drum 2 Repeat step 1 at the other side of the m...

Page 54: ...eld machines with the optional wheel rim grass shield spray penetrating oil between the brake cam shaft and the backing plate Figure 79 or Figure 80 g332544 Figure 79 Machines without the Optional Gra...

Page 55: ...lever 2 Inspect the brake pivot shaft Figure 82 for damage and wear If the pivot shaft is damaged and worn replace them refer to the Service Manual for your machine Installing the Wheel Hub and Brake...

Page 56: ...or your machine 5 Repeat steps 1 through 4 at the other side of the machine Installing the Wheel 1 Assemble the wheel to the hub with the 4 lug nuts Figure 86 and tighten the lug nuts by hand g332518...

Page 57: ...ween the alternator and engine and pry the alternator outward C When you achieve proper belt tension tighten the alternator and brace bolts to secure the adjustment 5 Close and latch the hood Replacin...

Page 58: ...ge 41 2 Unlatch and open the hood 3 Position the throttle lever rearward so that it stops against the control panel slot 4 Loosen the throttle cable connector on the injection pump lever arm Figure 90...

Page 59: ...t with your lubricant distributor to identify a satisfactory product Note Toro does not assume responsibility for damage caused by improper substitutions so use products only from reputable manufactur...

Page 60: ...ve ever filled the reservoir with an alternative fluid change the hydraulic fluid WARNING Hot hydraulic fluid can cause severe burns Allow the hydraulic fluid to cool before performing any maintenance...

Page 61: ...severe burns Allow the hydraulic fluid to cool before performing any maintenance to the hydraulic system Use a genuine Toro replacement filter Part No 86 3010 Important Use of any other filter may voi...

Page 62: ...the full length of the reel and bedknife refer to Adjusting Reel to Bedknife in the cutting unit operator s manual Using the Optional Gauge Bar Use the gauge bar Figure 95 to adjust the cutting unit...

Page 63: ...t the engine and allow it to run at low idle speed 2 Press the cutting unit drive switch to the ENGAGE position g352634 Figure 98 1 Lower 3 Cutting unit drive switch 2 Engage 4 Lower mow raise control...

Page 64: ...ngine 3 Move the backlap lever to the F mow position Figure 99 Important If you do not change backlap lever to the F mow position after backlapping the cutting units will not raise or function properl...

Page 65: ...tore the machine or fuel container where there is an open flame spark or pilot light such as on a water heater or other appliance Preparing the Traction Unit 1 Park the machine on a level surface lowe...

Page 66: ...approximately 2 minutes 5 Shut off the engine and remove the key 6 Flush the fuel tank with fresh clean fuel 7 Secure all the fuel system fittings 8 Thoroughly clean and service the air cleaner assemb...

Page 67: ...t be connected and functioning properly Use the Diagnostic ACE display to help verify and correct electrical functions of the machine Verifying the Interlock Switch Function 1 Park the machine on a le...

Page 68: ...ic ACE is also able to detect which output solenoids or relays are turned on This is a quick way to determine if a machine malfunction is electrical or hydraulic Verifying Output Function 1 Park the m...

Page 69: ...Note If each output switch is in the correct position and functioning correctly but the output LEDs are not correctly illuminated this indicates an ECM problem If this occurs contact your authorized T...

Page 70: ...Notes...

Page 71: ...Notes...

Page 72: ...Notes...

Page 73: ...for marketing purposes Retention of your Personal Information Toro will keep your personal information as long as it is relevant for the above purposes and in accordance with legal requirements For mo...

Page 74: ...to restaurants grocery stores hotels schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs...

Page 75: ...roduct warranty and become the property of Toro Toro will make the final decision whether to repair any existing part or assembly or replace it Toro may use remanufactured parts for warranty repairs D...

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