Rev. B
Crankcase Bearing Installation and Shimming
(Model 09801)
1. Remove crankshaft bearing end caps.
2. Remove existing shims from both end caps.
3. Install one yellow (.020) shim and one pink (.015)
shim onto input shaft bearing housing if required.
4. Install three yellow (.020), three blue (.005) and two
red (.002) shims onto the end cap bearing housing.
5. Install input shaft end cap over crankshaft input shaft
and secure to water pump housing. Tighten fasteners to
a torque of 18 – 20 ft–lb.
6. Install end cap bearing housing over output shaft and
secure with fasteners, but do not tighten.
7. Measure the crankshaft end play and remove shims
from end cap as required to get .006 + .001 INTERFER-
ENCE FIT (see chart).
8. Tighten fasteners (Item 10) to a torque of 18 – 20 ft–lb.
Crankshaft end play
from dial indicator
Shim thickness removed
to get .006 + .001
.010
.016
.009
.015
,008
.014
.007
.014
.006
.012
.005
.012
.004
.010
.003
.009
.002
.008
.001
.007
.000
.006
Hydroject 3010
Repairs
Page 6 – 27
Summary of Contents for HydroJect 3010
Page 2: ...Hydroject 3010...
Page 4: ...Hydroject 3000 4000...
Page 10: ...Equivalents and Conversions Product Records and Maintenance Page 2 2 Hydroject 3010...
Page 44: ...Repairs Page 4 26 Hydroject 3010...
Page 72: ...Repairs Page 5 28 Hydroject 3010...
Page 102: ...This page is intentionally blank Repairs Page 6 28 HydroJect 3010...
Page 109: ...IRXU ORFDWLRQV 7RUTXH WR IW OE LJXUH GURMHFW 3DJH 5HSDLUV...
Page 118: ...This page is intentionally blank Electrical Diagrams Page 8 2 Hydroject 3010...
Page 119: ...Page 8 3 Electrical Schematic Hydroject 3010...
Page 120: ...Hydroject 3010 Main Harness Page 8 4...
Page 121: ...Page 8 5 Main Wiring Diagram Hydroject 3010...
Page 122: ...Hydroject 3010 Control Panel Harness Page 8 6...
Page 123: ...Hydroject 3010 Tiller Wire Harness and Diagram Page 8 7...
Page 124: ......