background image

Engine Error Codes:

the system displays

engine error codes provided by the engine
manufacturer.

Clutch Output Fault:

clutch output is open or

shorted.

System Voltage Low:

voltage is too low (less

than 12.3 V).

Engine Communication Error:

communication lost between the engine
and module.

Module Communication Error:

communication is lost between the LDU
and MCU modules.

Anti-Stall Active:

the mower deck has been

disengaged in order to prevent the engine
stalling.

Wing Deck Interlock Fault (applicable
models):

the signal from the deck sensors

indicates that the wing deck has not been fully
lowered.

You can acknowledge and silence some of the
errors listed above. Move the motion-control
levers to the N

EUTRAL

-L

OCK

position and press

and hold the middle button.

Acknowledging an error removes the error
message from the engine temperature, engine
speed, or fuel level icon area and silence the
audible alarm. However, the error continues
to display on the active error screen in the
Maintenance and Service Menu and the status
LED continues to be illuminated red.

– The following errors emit a slow chirping sound

that you can acknowledge and silence:

Service Engine Oil

Service Transmission Oil

Fuel Low

Clutch Overcurrent

Clutch Reset Required

Engine Error Codes

Anti-Stall Active

– The following errors emit a fast chirping sound

and can be acknowledged and silenced:

System Overvoltage>16VDC

System Undervoltage<9VDC

– The following error codes emit a fast chirping

sound and cannot be acknowledged or
silenced.

Low Oil Pressure

Engine Over Temperature

Engine Communication Error

Module Communication Error

Clutch Output Failure

In order to protect the system components from
exceeding threshold limits, the system limits the
engine speed and/or disengages the clutch, which
allows you to drive the machine onto a trailer or
return to a service area.

These are the following errors that may occur:

1.

Clutch Overcurrent

If an overcurrent event occurs, the system
limits the engine speed to the Efficient
Transport Mode speed and places the
machine in Safe Transport Mode. Safe
Transport Mode limits the engine speed,
locks out the PTO, and disengages the
clutch; a Clutch Overcurrent error message
will display. Cycling the key switch to the O

FF

and then to the O

N

position clears the fault.

2.

System Overvoltage>16VDC

If the voltage exceeds 16 V, the system will
disengage the clutch and displays a System
Overvoltage>16VDC error message.

3.

System Undervoltage<9VDC

If the voltage is less than 9 V, the system
will not allow clutch engagement and display
the error System Undervoltage<9VDC. If
the clutch was engaged before the error
occurred, the system allows the clutch to
remain engaged; however, low voltage may
cause the clutch to disengage itself.

4.

Low Oil Pressure

If low engine-oil pressure is detected, the
system limits engine speed to the Efficient
Transport Mode speed and places the
machine in Safe Transport Mode. Safe
Transport Mode limits the engine speed,
locks out the PTO, and disengages the
clutch; a Low Oil Pressure message will
display. Cycling the key switch to the O

FF

and then to the O

N

position clears the fault.

5.

Engine Over Temperature

When the engine begins to overheat, the
system flashes the engine temperature
bar graph and chirps the audible alarm.
If the temperature rises above the upper
limit, the system limits the engine speed
to the Efficient Transport Mode speed and
places the machine in Safe Transport Mode.
Safe Transport Mode limits the engine
speed, locks out the PTO, and disengages
the clutch; an Engine Over Temperature
message displays. The fault clears once the
temperature falls below a safe limit.

14

 

Summary of Contents for Air Cool Z Master 96in 74090

Page 1: ...age You are responsible for operating the product properly and safely Read your Operator s Manual for more information Screen Icons The information screen uses the following icons Gauge and Meters Processing Advanced Settings Language Maintenance and Service Battery Voltage Fuel Level Engine Hours PTO Cancel Exit 2019 The Toro Company 8111 Lyndale Avenue South Bloomington MN 55420 Register at www ...

Page 2: ...s Neutral Lock Located in top row of the Information Screen Enter Return Operator Presence Control OPC Previous Maximum Engine Speed Next Efficient Engine Speed Reset Low Engine Speed Play Start Transmission Oil Maintenance Pause Stop 2 ...

Page 3: ...ntenance Decrease Yes No Located on bottom row of some menu screens Product Overview g030387 Figure 1 1 LDU Logic Display Unit 3 Audible alarm 2 MCU Master Control Unit g228164 Figure 2 LDU Logic Display Unit 1 Screen 3 Buttons 2 LED status light 3 ...

Page 4: ...A fast chirp sound indicates critical errors A slow chirping sound indicates less critical errors such as required maintenance or service intervals Note During startup the alarm sounds briefly to verify functionality Information Screens The main information screens are as follows Startup Screen page 4 Engine Off Screen page 4 Engine On Screen page 4 Startup Screen During startup the screen display...

Page 5: ...off if either the left the right or both levers are moved from NEUTRAL LOCK position while the parking brake is engaged Note Refer to the machine Operator s Manual to check the safety interlock system Engine Temperature A bar graph displays the engine temperature When the temperature is high and approaching an overheat condition the bar graph flashes When the engine has overheated the bar graph fi...

Page 6: ...gure 7 1 Hydraulic Trans Oil 2 Reminder display 3 Engine hours remaining until the service is due Press the toggle button to also display the engine hours at which every service reminder reset was performed g030187 Figure 8 1 Hydraulic Trans Oil 2 Service History display 3 Service reminder reset was performed e g 250 and 750 engine hours Engine Oil This service reminder screen displays the hours u...

Page 7: ...Engine communication highlights if module is communicating with the engine ECU PTO switch highlights if on Fuel sender voltage shows voltage Neutral switch highlights if on Brake switch highlights if on Seat switch highlights if on Oil pressure switch highlights if on Engine temperature shows temperature Wing Deck if applicable highlights if the wing decks are down and ready to mow Status of Outpu...

Page 8: ... 2 MCU 4 Software Version To exit the screen press the previous or next arrow keys Pressing the enter button takes you back to the Menu Selection screen g293225 Figure 17 1 Exit 2 Enter Return Gauges and Meters Menu You can scroll between the following screens in the Gauges and Meters menu Engine Hours page 8 PTO Hours page 9 Fuel Used page 9 Fuel Economy page 9 Trip Statistics page 9 Engine Hours...

Page 9: ...set 2 Displays US gallons liters used Fuel Economy This screen displays the US gallons liters of fuel used per engine hour g038363 Figure 22 1 Fuel Economy 2 Displays US gallons liters per hour Trip Statistics There are 5 trip statistics screens to scroll though and view g030207 Figure 23 1 Trip Statistics 2 View trip statistics Each screen features resettable counters for the following parameters...

Page 10: ...en are 0 0 0 0 g030221 Figure 26 1 Enter password 4 Enter Return 2 Active digits 5 Decrease 3 Increase The passcode is 1 9 8 2 When the active digit is highlighted press the increase or decrease buttons to scroll through digits from 0 to 9 Press enter to select the highlighted digit If you enter the incorrect password the module takes you back to the menu select screen When the correct password is...

Page 11: ...e log displays the errors starting with the most recent occurrence g030224 Figure 29 1 Historical Error 3 Number of times the error occurred during life of machine e g 3X 2 Current error e g Low Oil Pressure 4 Engine hour at which the error last occurred Alarms The alarms screen allows you to activate and deactivate the audible alarm for individual errors Press the Enter button to access individua...

Page 12: ...speed The low speed cannot be set higher than the efficient speed Note You can set the maximum speed equal to the efficient mow speed to use the efficient mode while mowing Calibrate Engine Settings This screen allows the calibration of the actual engine speed to match the commanded engine speed The enter button blacks out if the blades are not disengaged the parking brake is not engaged and the m...

Page 13: ...y Controlled Low Mode Speed Adjustment When operating in low mow mode press and hold the Low Speed Mode button reduce the engine speed minimum of 2 250 rpm Press the Low Speed Mode button again to return the engine to the default setting Auto Idle Down Mode If the operator leaves the seat and the safety interlocks allow the engine to remain running the system enters the auto idle mode and automati...

Page 14: ...he engine speed and or disengages the clutch which allows you to drive the machine onto a trailer or return to a service area These are the following errors that may occur 1 Clutch Overcurrent If an overcurrent event occurs the system limits the engine speed to the Efficient Transport Mode speed and places the machine in Safe Transport Mode Safe Transport Mode limits the engine speed locks out the...

Page 15: ... and engine charging system Contact an Authorized Service Dealer System Voltage Low Blink Red System voltage below 12 3 V Check the battery and engine charging system Contact an Authorized Service Dealer System Under voltage 9VDC Blink Red Disallow clutch engagement Disengage clutch The system voltage is below the lower limit of 9 V Check the battery and engine charging system Contact an Authorize...

Page 16: ...d error displayed Engine speed drops below operating limit Wait for the engine speed to recover then cycle the PTO switch to the OFF position and then to the ON position to engage the clutch If the problem persists turn the key to the OFF position and inspect the mower deck and engine for debris Wing Deck Interlock Fault for applicable models Blink Red Disallow clutch engagement Disengage clutch W...

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