Toro 41393 Operator'S Manual Download

Page: 47 / 92

Daily Maintenance Checklist

Duplicate this page for routine use.

For the week of:

Maintenance Check Item

Monday

Tuesday

Wednesday Thursday

Friday

Saturday

Sunday

Check the brake and parking-brake
operation.

Check the neutral-lockout-switch
operation.

Check the fuel level.

Check the engine-oil level.

Check the hydraulic-fluid level.

Check the coolant level.

Inspect the air filter.

Inspect the radiator and oil cooler for
debris.

Check for any unusual engine noises.

Check for any unusual operating noises.

Check the tire air pressure.

Check for fluid leaks.

Check all hydraulic and fluid hoses for
damage, kinks, or wear.

Check the instrument operation.

Check the accelerator operation.

Clean the suction strainer.

Lubricate all grease fittings

Touch up any damaged paint.

Immediately after

every

washing, regardless of the interval listed

Notation for Areas of Concern

Inspection performed by:

Item

Date

Information

Summary of Contents for 41393

Page 1: ...Form No 3409 654 Rev E Multi Pro 5800 D Turf Sprayer with ExcelaRate Spray System Model No 41393 Serial No 400000000 and Up Register at www Toro com Original Instructions EN 3409 654 E...

Page 2: ...ls known to the State of California to cause cancer birth defects or other reproductive harm Introduction Read this manual carefully to learn how to operate and maintain your product properly The info...

Page 3: ...Daily Maintenance Checklist 47 Notation for Areas of Concern 47 Pre Maintenance Procedures 48 Raising the Sprayer 48 Accessing the Engine 48 Lubrication 51 Greasing the Spray Pump 51 Greasing the Fron...

Page 4: ...ded with each attachment for additional safety instructions Safe Operating Practices Important Important The machine is designed primarily as an off road vehicle and is not intended for extensive use...

Page 5: ...rectly or is damaged in any way do not use the sprayer Make sure that the problem is corrected before the sprayer or attachment is operated Make sure that the operator and passenger areas are clean an...

Page 6: ...eds or with a full load Stopping time and distance will increase with a full load Avoid sudden stops and starts Do not go from reverse to forward or forward to reverse without first coming to a comple...

Page 7: ...lls Avoid stopping on hills especially with a load Stopping while going down a hill takes longer than stopping on level ground If you must stop the machine avoid sudden speed changes which may initiat...

Page 8: ...ptimum performance and safety always purchase genuine Toro replacement parts and accessories Replacement parts and accessories made by other manufacturers could be dangerous Altering this machine in a...

Page 9: ...decal107 8731 107 8731 1 Warning read the Operator s Manual 2 Torque the lug nuts to 75 to 102 N m 55 to 75 ft lb decal107 8732 107 8732 1 Warning read the Operator s Manual 2 Torque the lug nuts to...

Page 10: ...read the Operator s Manual 2 Warning do not enter the tank 3 Caustic liquid chemical burn and toxic gas inhalation hazards wear hand skin eye and respiratory protection decal120 0623 120 0623 1 Tow hi...

Page 11: ...s away from the hinge 2 Crushing hazard boom keep bystanders away decal127 6976 127 6976 1 Decrease 2 Increase decal127 6979 127 6979 1 Pump return flow 3 Agitation flow 2 Flow decal127 6981 127 6981...

Page 12: ...e increase 5 Foam marker off 11 Application rate decrease 6 Rinse system on decal132 7708 132 7708 1 Headlight on 3 Horn 2 Headlight off decal136 2351 136 2351 1 To engage the parking brake press down...

Page 13: ...n it to the start position 3 Warning stay away from moving parts keep all guards and shields in place 7 To shut off the engine press the brake ensure that the traction pedal is in the Neutral position...

Page 14: ...ight section 13 Left section spray 2 Pump off 6 Speed control off 10 Raise the right section 14 Center section spray 3 Agitation on 7 Lower the left section 11 Engine speed fast 15 Right section spray...

Page 15: ...zles and before using the sprayer for the first time adjust the section bypass valves so that the pressure and application rate remains the same for all sections when you turn 1 or more sections off R...

Page 16: ...pins that secure the latches for the quick disconnect coupling for the anti siphon fill receptacle Figure 4 g191617 Figure 4 1 Quick disconnect fitting 3 Latches quick disconnect coupling 2 Hairpins 2...

Page 17: ...the bolts washers and nuts that secure the shipping bumper to the front chassis plate Figure 6 g028179 Figure 6 1 Nut 3 Washer 2 Shipping bumper 4 Bolt 2 Remove the shipping bumper from the machine F...

Page 18: ...sprayer tank 10 Work lights 2 Passenger seat 5 Tank lid 8 Spray pump 3 Operator s seat 6 Chemical tank 9 Battery g190600 Figure 8 1 Lift cylinder 3 Valve manifolds 5 Hydraulic tank 7 Center boom secti...

Page 19: ...ine Important Ensure that you allow the sprayer to come to a stop before switching between the FORWARD and the REVERSE positions Note The farther you press the pedal in either direction the faster the...

Page 20: ...l side of the wheels Ignition Switch The ignition switch Figure 9 is used to start and shut off the engine and the switch has 3 positions OFF ON PREHEAT and START Speed Lock Switch The speed lock swit...

Page 21: ...ng Coolant Temperature Warning Light The coolant temperature warning light illuminates when the coolant temperature is hotter that 102 to 108 C 216 to 226 F Battery Voltage Warning Light The battery v...

Page 22: ...tion lift switches are located on the center console to the right of the seat and used to raise or lower the left and right boom sections Figure 14 Master Section Switch The master section switch is l...

Page 23: ...ection remains constant no matter how many spray sections are on Figure 17 Note Use the bypass valves when spraying in the manual mode open loop only g190774 Figure 17 1 Knob section bypass valves 2 S...

Page 24: ...e left and swing it open You can remove the strainer inside for cleaning To seal the tank close the cover and rotate the front half toward the right InfoCenter Controls The InfoCenter controls use the...

Page 25: ...m the normal operating position Think Safety First Please carefully read all of the safety instructions and decals in the safety section Knowing this information could help you or bystanders avoid inj...

Page 26: ...vapors A fire or explosion from fuel can burn you and others and can damage property Always place fuel containers on the ground away from your vehicle before filling Do not fill fuel containers insid...

Page 27: ...aring to Use the Sprayer Cleaning the Suction Filter Service Interval Before each use or daily Clean the suction filter Clean the suction filter more often when using wettable powders 1 Park the machi...

Page 28: ...ment with clean water Important Replace the filter if it is damaged or cannot be cleaned 7 Check the gasket for the drain plug located inside the bowl and the gasket for bowl located inside the filter...

Page 29: ...ion then to the ON PREHEAT position Note Repeat steps 3 through 7 as required 8 Run the engine at IDLE speed or partial throttle until the engine warms up Driving the Machine 1 Release the parking bra...

Page 30: ...n of the chemicals and possible damage to the sprayer components CAUTION Chemicals are hazardous and can cause personal injury Read the directions on the chemical labels before handling the chemicals...

Page 31: ...nk cover and clean the strainer 4 Assemble the fill hose to the quick disconnect fitting of the anti siphon fill receptacle 5 Add 3 4 of the required water to the spray tank Figure 27 Important Always...

Page 32: ...e rear of the vehicle While this movement will not damage the outer spray sections they should be immediately put back into the transport cradle Important The outer spray sections can be damaged by tr...

Page 33: ...individual area and volume information 6 If you need to switch the active rate between the rate 1 value and the rate 2 value from the InfoCenter home screen press buttons 1 and 2 simultaneously to sel...

Page 34: ...le to the desired engine speed to spray refer to Figure 31 in Spraying in the Application Rate Mode page 32 5 Drive to the spraying location 6 Lower the sections into position 7 Set the individual sec...

Page 35: ...te mode perform the steps in Using the Test Speed refer to the Software Guide for the Multi Pro 5800 D and 5800 G turf sprayers with ExcelaRate spray system Note Set the simulated test speed between 4...

Page 36: ...ion hand spraying with a spray gun or using a walking boom Use the following precautions Avoid stationary spraying when conditions are very hot and or dry as turf can be more stressed during these per...

Page 37: ...at is mounted to the left rear fender g191084 Figure 37 1 Drain valve sprayer tank 3 Lift the valve until the mount studs of the valve clear the slots in the drain valve bracket and move the valve rea...

Page 38: ...lter page 27 Important If you used wettable powder chemicals clean the strainer after each tank 12 Using a garden hose rinse off the outside of the sprayer with clean water 13 Remove the nozzles and c...

Page 39: ...ch 15 Turn off the spray pump Agitation Bypass Valve Knob Position The agitation bypass valve is in the full open position as shown in Figure 40A The agitation bypass valve is in the closed 0 position...

Page 40: ...o the OFF position 12 Move the throttle lever to the IDLE SLOW position and turn the key switch to the OFF position Locating the Spray Pump The spray pump is located near the back of the tank on the l...

Page 41: ...be moved a considerable distance transport it on a truck or trailer refer to Hauling the Machine page 40 1 Allow the exhaust system to cool completely 2 Remove the undercarriage shroud refer to Removi...

Page 42: ...r Suction Filter Table Spray Nozzle Color Code flow rate Screen Mesh Size Filter Color Code Yellow 0 2 gpm 50 Blue Red 0 4 gpm 50 Blue Brown 0 5 gpm 50 or 30 Blue or green Gray 0 6 gpm 30 Green White...

Page 43: ...pm 50 Blue White 0 8 gpm 50 Blue Blue 1 0 gpm 50 Blue Green 1 5 gpm 50 Blue As required for high viscosity chemicals or solutions or high application rates 30 Red Pressure Filter Table cont d Spray No...

Page 44: ...ay 0 6 gpm 50 Blue White 0 8 gpm 50 Blue Blue 1 0 gpm 50 Blue Green 1 5 gpm 50 Blue The mesh size of the nozzle filters in this table are based on spray chemicals or solutions with the viscosity equiv...

Page 45: ...e front wheel bearings Before each use or daily Check the tire air pressure Check the brakes Clean the suction filter Clean the pressure filter Check the tank straps Check the air cleaner Check the en...

Page 46: ...luid Check the coolant as directed by the manufacturer and change if necessary Replace the hydraulic fluid filters Change the hydraulic fluid Inspect the O rings in the valve assemblies and replace th...

Page 47: ...the air filter Inspect the radiator and oil cooler for debris Check for any unusual engine noises Check for any unusual operating noises Check the tire air pressure Check for fluid leaks Check all hy...

Page 48: ...h jack stands The jacking point at the front of the sprayer is under the front axle directly under the leaf springs Figure 54 g203110 Figure 54 1 Front jacking points The jacking point at the rear of...

Page 49: ...e jack stands and lower the machine Removing the Undercarriage Shroud 1 Remove the 5 flange head bolts 5 16 x 7 8 inch and 5 washers 5 16 inch that secure the rear of the undercarriage shroud to the c...

Page 50: ...d page 49 4 Align the holes in the rear part of the undercarriage shroud with the holes in the chassis refer to Figure 58 in Removing the Undercarriage Shroud page 49 5 Assemble the rear part of the u...

Page 51: ...ings at each rod end of the cylinder Steering rod 2 grease fittings at each rod end Spindle pivot 2 grease fittings at each side of the machine 1 Wipe the grease fittings clean Figure 62 and Figure 63...

Page 52: ...the ground Figure 65 4 Inspect the clevis pin for damage and replace it if necessary g013780 Figure 65 1 Actuator 4 Hairpin 2 Actuator rod 5 Clevis pin 3 Boom pivot pin housing 5 Swivel the rod end b...

Page 53: ...rward and align the prop rod into the detent in the prop rod guide slot 3 Clean the dust cap and air cleaner body Figure 67 g028188 Figure 67 1 Dust cap 4 Air cleaner body 2 Latch dust cap 5 Dust valv...

Page 54: ...67 3 Lift the coolant overflow tank up and off the tank support bracket Figure 68 g032541 Figure 68 1 Coolant overflow tank 5 Air filter element 2 Tank support bracket 6 Dust valve 5 to 7 o clock pos...

Page 55: ...0W 30 or 5W 30 all temperatures Toro Premium Engine Oil is available from your distributor in either 15W 40 or 10W 30 viscosity Refer to the Parts Catalog for part numbers Checking the Engine Oil Serv...

Page 56: ...the specified oil to the rubber gasket on the replacement oil filter 8 Install the oil filter to the filter adapter and turn the oil filter clockwise until the rubber gasket contacts the filter adapte...

Page 57: ...e level is 25 mm 1 inch below the bottom of the filler neck This empty space in the tank allows the fuel to expand Never smoke when handling fuel and stay away from an open flame or where fuel fumes m...

Page 58: ...bleed screw Figure 75 and turn the key to the OFF position Note Normally the engine should start after you bleed the fuel system However if the engine does not start there may be air trapped between...

Page 59: ...hand until the gasket contacts the mounting surface then rotate the filter an additional 1 2 turn 9 Ensure that the drain valve at the bottom of the water separator filter is rotated clockwise tightly...

Page 60: ...he 8 mm 5 16 inch hose fitting and secure the hose to the fitting with the hose clamp Figure 77B 6 Assemble the cover to the tank Figure 77A with the 4 screws 10 x 3 4 inch that you removed in step 2...

Page 61: ...n to the State of California to cause cancer and reproductive harm Wash hands after handling Always keep the battery clean and fully charged Use a paper towel to clean the battery and battery box If t...

Page 62: ...able to the positive battery post and the negative black cable to the negative battery post using the bolts and nuts 3 Slide the insulator boot over the positive battery post 4 Install the battery cov...

Page 63: ...yer on a level surface with the rear wheels positioned as shown in Figure 81 g002244 Figure 81 1 Drain plugs 2 Engage the parking brake shut off the spray pump shut off the engine and remove the key 3...

Page 64: ...Figure 84 Note The distance between the front of the tires should be 0 to 3 mm 0 to 1 8 inch less than the distance between the back side of the front tires g002247 Figure 84 1 Tire center line back...

Page 65: ...nt is hot it could spray out and severely burn you or bystanders Allow the engine to cool for at least 15 minutes before opening the radiator cap 1 Position the sprayer on a level surface 2 Engage the...

Page 66: ...radiator with coolant to approximately 2 5 cm 1 inch below the sealing surface of the cap Note Use enough coolant to fill the engine and the system lines This allows the coolant to expand without it...

Page 67: ...Interval After the first 8 hours Every 100 hours Check the condition and tension of the alternator cooling fan belt Replace the belt as necessary 1 Position the sprayer on a level surface engage the...

Page 68: ...ion in consistently high ambient temperatures 18 C 65 F to 49 C 120 F ISO VG 68 hydraulic fluid may offer improved performance Premium Biodegradable Hydraulic Fluid Mobil EAL EnviroSyn 46H Important M...

Page 69: ...cate the 2 hydraulic filters on the machine Figure 92 and Figure 93 Note 1 filter is below the hydraulic fluid tank and the other filter is located at the rear of the machine on the frame Forward filt...

Page 70: ...ic hose fitting on the bottom of the hydraulic fluid tank Figure 94 g014219 Figure 94 1 Hydraulic tank 2 Hydraulic hose and fitting 3 Place a large drain pan under the hydraulic tank fittings 4 Remove...

Page 71: ...spect all hoses and connections for damage and proper attachment Every 400 hours Yearly whichever comes first Inspect the O rings in the valve assemblies and replace them if necessary Examine each hos...

Page 72: ...ter head for damage and wear Figure 97 Note Replace any damaged or worn O rings for the plug bowl or both 7 Install the new pressure filter element into the filter head Figure 97 Note Ensure that the...

Page 73: ...let 7 Jam nut tightened to lock new position 4 Jam nut loosened 6 Turn the eyelet rod in the actuator rod to shorten or lengthen the extended actuator to the desired position Figure 100 Note You must...

Page 74: ...l the boom and pivot bracket assembly into the center frame aligning the holes Figure 101 9 Install the pivot pin and secure it with the bolt and nut removed in step 4 10 Repeat steps 2 through 9 for...

Page 75: ...the entire spraying system 2 Remove the flow meter from the sprayer and flush it with clean water 3 Remove the retainer ring on the upstream side Figure 102 g214630 Figure 102 1 Flange flow meter bod...

Page 76: ...retainer for installation in Installing the Valve Actuator page 82 g032545 Figure 103 Section Valve Actuator Shown the agitation valve actuator is similar 1 Actuator section valve 3 Stem port 2 Retain...

Page 77: ...Removing the Section Manifold Valve 1 Remove the quick connect pin that secures the quick connect coupler for the section bypass valve to the section manifold valve Figure 106 g191303 Figure 106 1 Se...

Page 78: ...Flange head bolt 1 4 x 3 4 inch left and right section valve manifold positions 5 Move the section valve manifold and gaskets down to clear the section bypass valve and then away from the machine Figu...

Page 79: ...r 10 Manifold body 5 Outlet fitting O ring 0 737 x 0 103 inch 11 Ball valve 6 Coupling manifold 12 Coupling assembly manifold 3 Turn the valve stem so that the ball is in the open position Figure 109A...

Page 80: ...hould fit inside the ball drive slot If the valve stem does not fit adjust the position of the ball Figure 112 g027565 Figure 112 7 Turn the valve stem assembly so that the valve is closed B of Figure...

Page 81: ...on Manifold Valve page 77 6 Torque the flange head bolts and flange locknuts to 1978 to 2542 N cm 175 to 225 in lb 7 Tighten the 2 flange clamps by hand Figure 115 8 Assemble the quick connect coupler...

Page 82: ...d flange locknut 1 4 inch that you removed in Removing the Agitation Manifold Valve page 76 4 Torque the flange head bolts and flange locknuts to 1978 to 2542 N cm 175 to 225 in lb 5 Tighten the 3 fla...

Page 83: ...tracted to prevent actuator rod damage 5 Perform the following maintenance steps for short term or long term storage Short term storage less than 30 days clean the sprayer system refer to Cleaning the...

Page 84: ...the water level in the battery and charge it every 30 days Note Do not connect the battery cables to the battery posts during storage O Remove the key from the starter switch and put the key in a saf...

Page 85: ...fuel cap 2 Dirt or water is in the fuel system 2 Drain and flush the fuel system add fresh fuel 3 The fuel filter is clogged 3 Replace the fuel filter 4 A fuse is blown or loose 4 Correct or replace t...

Page 86: ...e or is sluggish in either direction because the engine bogs down or stalls 1 The parking brake is set 1 Release the parking brake 1 The parking brake was not released or the parking brake is not rele...

Page 87: ...Kit contact your Authorized Service Dealer 1 The section bypass valve is improperly adjusted 1 Adjust the section bypass valve 2 There is an obstruction in the section valve body 2 Remove the inlet an...

Page 88: ...Schematics g034336 Sprayer System Schematic Rev DWG 131 9559 Rev A 88...

Page 89: ...Notes...

Page 90: ...Notes...

Page 91: ...these activities We will not sell your personal information to any other company We reserve the right to disclose personal information in order to comply with applicable laws and with requests by the...

Page 92: ...o damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to...

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Toro 41393, Operator'S Manual

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