Toro 30799 Operator'S Manual Download Page 2

2

All Rights Reserved

Printed in the USA

 2002 by The Toro Company

8111 Lyndale Avenue South
Bloomington, MN  55420-1196

The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.

Warning

Contents

Page

Introduction

3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safety and Instruction Decals

4

. . . . . . . . . . . . . . . . 

Specifications

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

General Specifications 

6

. . . . . . . . . . . . . . . . . . . . . 

Optional Equipment

6

. . . . . . . . . . . . . . . . . . . . . . . 

Setup

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Loose Parts

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Setup Instructions

8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Mount Hose Clamp

8

. . . . . . . . . . . . . . . . . . . . . . . 

Grass Deflector

8

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Mount Rear Castor Wheels

8

. . . . . . . . . . . . . . . . . . 

Connect Right-hand Push Arm To Cutting Unit

8

. . 

Connect Left-hand Push Arm To Cutting Unit

9

. . . 

Mount Front Lift Arm

10

. . . . . . . . . . . . . . . . . . . . . 

Mount Rear Lift Bracket

11

. . . . . . . . . . . . . . . . . . . 

Install Drive Shaft To Traction Unit

11

. . . . . . . . . . . 

Install Lift Chains

12

. . . . . . . . . . . . . . . . . . . . . . . . . 

Adjust Counter Balance Spring

12

. . . . . . . . . . . . . . 

Grease Cutting Unit

12

. . . . . . . . . . . . . . . . . . . . . . . 

Install Rear Weight

12

. . . . . . . . . . . . . . . . . . . . . . . . 

Page

Before Operating

13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Check Lubricant In Gear Box

13

. . . . . . . . . . . . . . . . 

Adjusting Height-of-cut

13

. . . . . . . . . . . . . . . . . . . . 

Check Tire Pressure

14

. . . . . . . . . . . . . . . . . . . . . . . 

Adjust Skid

15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Adjust Rollers

15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Operation

16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Grass Deflector

16

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Operating Tips

16

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Maintenance

17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Greasing The Cutting Unit

17

. . . . . . . . . . . . . . . . . . 

Trouble Shooting

18

. . . . . . . . . . . . . . . . . . . . . . . . . 

Separating Cutting Unit From Traction Unit

19

. . . . 

Mounting Cutting Unit To Traction Unit

19

. . . . . . . 

Adjusting Drive Belts

19

. . . . . . . . . . . . . . . . . . . . . . 

Replacing Drive Belts

20

. . . . . . . . . . . . . . . . . . . . . . 

Servicing Front Bushings In Castor Arms

20

. . . . . . 

Servicing Castor Wheels And Bearings

21

. . . . . . . . 

Replacing Grass Deflector

21

. . . . . . . . . . . . . . . . . . 

Removing Cutter Blade

21

. . . . . . . . . . . . . . . . . . . . 

Inspecting And Sharpening Blade

22

. . . . . . . . . . . . 

Correcting Cutting Unit Mismatch

23

. . . . . . . . . . . . 

The Toro General Commercial Products Warranty

24

. . 

Summary of Contents for 30799

Page 1: ...Operator s Manual English EN Form No 3327 739 72 Flex Deck Side Discharge Mower Model No 30799 220000001 and Up...

Page 2: ...Mount Rear Lift Bracket 11 Install Drive Shaft To Traction Unit 11 Install Lift Chains 12 Adjust Counter Balance Spring 12 Grease Cutting Unit 12 Install Rear Weight 12 Page Before Operating 13 Check...

Page 3: ...w Model No Serial No This manual identifies potential hazards and has special safety messages that help you and others avoid personal injury and even death Danger Warning and Caution are signal words...

Page 4: ...1 Warning part is spring loaded Read the operator s manual 100 8038 1 Height of cut setting for rear deck chain 93 7818 1 Warning torque the blade bolt to 115 149 N m Read the operator s manual for fu...

Page 5: ...rown object hazard keep bystanders away 2 Thrown object hazard from mower keep the deflector in place 3 Cutting dismemberment hazard of hands or feet stay away from rotating blades and moving parts 10...

Page 6: ...st iron housing 1 1 4 inch dia shaft with welded blade retainer Turning on two greaseable tapered roller bearings A positive splined connection attaches pulley to spindle shaft Castor Wheels Front Fou...

Page 7: ...1 4 x 1 in Nut 1 2 2 2 Install hose clamp Push arm adapter Push arm plate Capscrew 3 8 x 2 3 4 in Flat washer Nut 1 1 4 4 4 Install right push arm adapter Front lift arm Locknut Capscrew 3 8 x 3 in 1...

Page 8: ...ined when band is cut If done improperly personal injury may occur Warning 1 Figure 3 1 Grass deflector Mount Rear Castor Wheels The rear castor wheels are shipped secured upside down to deck brackets...

Page 9: ...bout 100 pounds a helper is needed to push the arm down Sudden release of the push arm could cause injury Warning 8 Have a helper carefully push down on the right push arm until holes in ball joint mo...

Page 10: ...sly removed Note Flange head capscrew heads to be positioned on inside of castor arm 7 Tighten large jam nut securing ball joint to push arm When tightening jam nut hold ball joint straight to permit...

Page 11: ...Install Drive Shaft To Traction Unit Note To ease installation of PTO shaft remove right traction tire 1 Slide smaller yoke end of drive shaft onto traction unit PTO shaft while aligning mounting hole...

Page 12: ...be greased to ensure proper lubricating characteristics refer to Lubrication page 13 Failure to properly grease the cutting unit will result in premature failure of critical parts Install Rear Weight...

Page 13: ...ottom of hole 1 2 Figure 16 1 Fill check plug 2 Drain plug Adjusting Height of cut The height of cut is adjustable from 1 to 4 inches in 1 4 inch increments 1 Start the engine and raise the cutting un...

Page 14: ...pin cotter Rear Deck Chain 1 Remove hair pin cotter and clevis pin securing height of cut chain to chamber bracket 2 Mount height of cut chain to desired height of cut hole with clevis pin and hair pi...

Page 15: ...i scalp rollers located on the center deck should be located in upper holes for 1 and 1 1 2 inch heights of cut and lower holes for 2 to 5 inch heights of cut Six rollers are located on the deck two u...

Page 16: ...2 in height of cut add a second washer between rear castor forks and bottom of castor arm housings to increase blade rake MOWING IN EXTREME CONDITIONS Air is required to cut and recut grass clippings...

Page 17: ...ont castor spindle bushings 2 Fig 26 front castor wheel bearings 4 Fig 26 rear castor wheel bearings 2 Fig 28 blade spindle bearings 3 Fig 28 right and left push arm ball joints Fig 28 drive shaft 3 F...

Page 18: ...18 Trouble Shooting 85 T o 110...

Page 19: ...it away from the traction unit Mounting Cutting Unit To Traction Unit 1 Position machine on a level surface and shut engine off 2 Move cutting unit into position in front of traction unit Since the le...

Page 20: ...Castor Arms The castor arms have bushings pressed into the top and bottom of the tube and after many hours of operation the bushings will wear To check the bushings move castor fork back and forth and...

Page 21: ...ition machine on a level surface raise cutting unit engage parking brake be sure traction pedal is in neutral position PTO lever in OFF position shut engine OFF and remove key from switch Block cuttin...

Page 22: ...ll form between the sail and flat part of the blade Fig 38 C Eventually a piece of the blade may break off and be thrown from under the housing possibly resulting in serious injury to yourself or byst...

Page 23: ...exceed 1 8 of an inch If dimension exceeds 1 8 of an inch replace the blade because it is bent Make sure to measure all blades 6 Compare measurements of outer blades with the center blade Center blad...

Page 24: ...ather storage practices contamination use of unapproved coolants lubricants additives or chemicals etc Normal wear and tear items Normal wear and tear includes but is not limited to damage to seats du...

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