background image

Removing the Groomer
Drive Box

Note:

Retain all removed parts for later installation

unless otherwise stated.

Important:

If you have any issues removing the

groomer drive box, refer to your traction unit

Service Manual

or contact your authorized Toro

distributor.

1.

Remove the cap from the groomer.

2.

Remove the clamp bolts connecting the groomer
to the drive box (

Figure 16

).

3.

Remove the shoulder bolt and hardened washer
connecting the groomer drive box to the adjuster
arm (

Figure 29

).

g346932

Figure 29

1.

Shoulder bolt

3.

Groomer drive hex-head

2.

Hardened washer

4.

Reinforcement screw

4.

Restrain the reel for removal; refer to

Restraining

the Reel for Removing Threaded Inserts (page
19)

.

5.

Install the reinforcement screw (Part No.
1-803022—sold separately) to the internal
threads of the groomer drive hex head and
torque to 13.5 N

m (120 in-lb) as shown in

Figure 29

.

6.

Remove the groomer drive box from the cutting
reel by turning the groomer drive hex-head
(

Figure 29

).

Important:

If the groomer drive box is

installed on the right side of a cutting
unit, turn the groomer drive hex-head
counter-clockwise (right-hand thread) to
remove the drive-box shaft from cutting unit.

Important:

If the groomer drive box is

installed on the left side of a cutting unit,

turn the groomer drive hex-head clockwise
(left-hand thread) to remove drive-box shaft
from cutting unit

Important:

You must use a 6-point socket

with heavy wall.

Cleaning the Grooming
Reel

Service Interval:

After each use

Clean off the grooming reel after using it by spraying
it with water. Do not direct the water stream
directly at the groomer bearing seals. Do not permit
the grooming reel to stand in water so that the
components rust.

Inspecting the Blades

Service Interval:

Before each use or daily

Inspect the grooming-reel blades frequently for
damage and wear. Straighten bent blades with a
pliers and replace worn blades. When inspecting the
blades, check to see that nuts on the right and left
blade-shaft ends are tight.

g010613

Figure 30

1.

Grooming blade

3.

Sharp edges

2.

Dull (rounded) edges

18

 

Summary of Contents for 03763

Page 1: ...ide plate cutting units Model Numbers 03636 7 8 9 03641 43 and 03721 2 Painted red side plate DPA cutting units Model Numbers 03681 2 03696 7 8 9 03693 and 03863 4 Read this information carefully to l...

Page 2: ...ring 5 Idler assembly left 2 Idler assembly right 3 Flange locknut 3 8 inch Model 03763 only 10 6 Jam locknut 3 8 inch Model 03768 only 10 Install the idler assembly Left HOC bracket assembly 5 Right...

Page 3: ...9 N m 85 to 95 ft lb Torque wrench 135 to 150 N m 100 to 110 ft lb Reel driveshaft tool Part No TOR4112 used only on 5 inch reels Reel driveshaft tool Part No TOR4074 used only on 7 inch reels Long ha...

Page 4: ...rque to 115 to 128 N m 85 to 95 ft lb 2 Apply medium strength removable locking compound to the threads 4 Restrain the reel to install the new insert Restraining the Reel for Installing Threaded Inser...

Page 5: ...Hex socket button head bolt 3 8 x 3 4 inch 3 Groomer drive box left drive 2 Groomer drive box right drive Procedure 1 Identify the left drive groomer drive boxes and the right drive groomer drive box...

Page 6: ...ve box shaft to 135 to 150 N m 100 to 110 ft lb Important Use a 6 point socket with heavy wall Important Do not use an impact wrench for this step Important Allow the thread locking compound to cure f...

Page 7: ...flange locknut 3 8 with 5 8 inch hex 3 Left HOC bracket assembly 2 Apply medium strength cylindrical bonding retaining compound such as Blue Loctite 242 to the shoulder bolts prior to installing the...

Page 8: ...1 Adjusting bolt 4 Flange nut 2 Locknut 5 Capscrew 3 Carriage bolt and flange locknut 3 8 with 5 8 inch hex 6 Tighten the locknut on the HOC adjuster bolt then back off the locknut 1 2 turn Figure 13...

Page 9: ...mbly and Optional Broomer Kit Groomer and Broomer Kits Come Separately Parts needed for this procedure 20 Bolt 1 4 x 1 1 2 inches 20 Jam nut 20 Shaft clamp 5 Grooming reel order separately Installing...

Page 10: ...ght of groom as necessary Installing the Broomer Kit Part Number Broomer Kit 132 7115 18 inch Broomer Kit 132 7125 22 inch Broomer Kit 133 8222 27 inch Broomer Kit 1 Obtain an optional broomer kit for...

Page 11: ...aining nuts torque them to 45 2 N m 400 in lb 7 While pushing a screwdriver against the strap buckle grasp each strap with a locking pliers and pull the straps tight until they lock into the brush gro...

Page 12: ...odel 133 0150 only order 45 hydraulic fitting Part No 340 101 and follow the procedure below 1 Remove the hydraulic hose from the hydraulic fitting on the motor 2 Remove the 2 O rings on the new 45 fi...

Page 13: ...g during periods of high stress Cool season species such as creeping bent grass and annual blue grass should not be groomed during high temperature and high humidity periods in midsummer Many variable...

Page 14: ...the Height of Cut HOC and Height of Groom HOG recommended range chart for setting the gauge bar 4 At 1 end of the groomer reel measure the distance from the lowest tip of the groomer blade to the work...

Page 15: ...50 19 0 0 750 2 12 7 to 19 0 0 500 to 0 750 19 0 0 750 3 12 7 to 15 8 0 500 to 0 625 22 2 0 875 1 15 8 to 22 2 0 625 to 0 875 22 2 0 875 2 15 8 to 22 2 0 625 to 0 875 22 2 0 875 3 15 8 to 19 0 0 625 t...

Page 16: ...at you would normally use without the grooming reel Use a Wiehle roller on the front and a full roller on the rear Note The amount of grass removed is a key indicator in determining the height depth s...

Page 17: ...cutting unit back onto the kickstand until the drain port is at the bottom to ensure complete drainage Figure 26 g346929 Figure 26 1 Remove the drain plug from the drain port 3 Loosen the air vent pl...

Page 18: ...the groomer drive hex head Figure 29 Important If the groomer drive box is installed on the right side of a cutting unit turn the groomer drive hex head counter clockwise right hand thread to remove...

Page 19: ...re 31 Note Insert the pry bar between the top of the reel shaft and the backs of 2 reel blades so that the reel will not move Important Do not contact the cutting edge of any blades with the pry bar t...

Page 20: ...reel locking it in place Important Do not contact the cutting edge of any blades with the pry bar this may damage the cutting edge and or cause a high blade Important The insert on the left side of t...

Page 21: ...Notes...

Page 22: ...ch or 27 inch Cutting Units with 7 Reel 7IN RM UNIVERSAL BI DIRECTIONAL GROOMER Groomer Kit 2006 42 EC Relevant technical documentation has been compiled as required per Part B of Annex VII of 2006 42...

Page 23: ...for marketing purposes Retention of your Personal Information Toro will keep your personal information as long as it is relevant for the above purposes and in accordance with legal requirements For mo...

Page 24: ...roduct warranty and become the property of Toro Toro will make the final decision whether to repair any existing part or assembly or replace it Toro may use remanufactured parts for warranty repairs D...

Reviews: