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Table of Contents

 

Introduction ...................................................................................................................................................................... 5

 

Types of Diesel Engine Fire Pump Controllers .......................................................................................................... 5

 

Methods of Starting/Stopping ..................................................................................................................................... 5

 

Installation ....................................................................................................................................................................... 7

 

Location ...................................................................................................................................................................... 7

 

Mounting .................................................................................................................................................................... 7

 

Storage ....................................................................................................................................................................... 7

 

Wiring and Connections ............................................................................................................................................. 7

 

Electrical Connections................................................................................................................................................ 7

 

Energy Consumption .................................................................................................................................................. 8

 

Sizing.......................................................................................................................................................................... 8

 

Incoming Power Connections .................................................................................................................................... 8

 

Circuit protection ........................................................................................................................................................ 8

 

Terminal Strip Descriptions ........................................................................................................................................ 9

 

Quick Start-Up Guide ............................................................................................................................................... 10

 

Main Features ............................................................................................................................................................... 14

 

The ViZiTouch .......................................................................................................................................................... 14

 

Alarm Bell ................................................................................................................................................................. 15

 

First Setup ................................................................................................................................................................ 15

 

Home ............................................................................................................................................................................. 16

 

Home (Membrane button) ........................................................................................................................................ 16

 

Screen Saver ........................................................................................................................................................... 17

 

Alarms ........................................................................................................................................................................... 18

 

Alarms (Membrane button) ...................................................................................................................................... 18

 

Configuration ................................................................................................................................................................. 21

 

Config (Membrane button) ....................................................................................................................................... 21

 

NumPad Page .......................................................................................................................................................... 22

 

Date and Time Page ................................................................................................................................................ 22

 

User Login Page / KeyPad Page ............................................................................................................................. 23

 

Advanced Configuration Page ................................................................................................................................. 24

 

Details of the Advanced Configuration Page ........................................................................................................... 24

 

Volt-Current Calibration............................................................................................................................................ 24

 

Timers Page ............................................................................................................................................................. 26

 

Inputs/Outputs Configuration ................................................................................................................................... 27

 

Inputs/Outputs Expansion board 1-2-3-4 ................................................................................................................. 29

 

Update Program Page ............................................................................................................................................. 30

 

Factory Settings ....................................................................................................................................................... 30

 

Reset to Factory Settings Page ............................................................................................................................... 31

 

The Sensors Pages .................................................................................................................................................. 32

 

H) Tachometer (Engine Speed Switch) ................................................................................................................... 32

 

Summary of Contents for HFD

Page 1: ...1 INSTALLATION AND MAINTENANCE MANUAL FOR DIESEL ENGINE FIRE PUMP CONTROLLERS MODEL HFD ...

Page 2: ...2 HFD Manual EN v1 4 0 0 Table of Contents 1 Introduction 2 Installation 3 Main Features 4 Home 5 Alarms 6 Configuration 7 History 8 Technical Documents ...

Page 3: ... ViZiTouch 14 Alarm Bell 15 First Setup 15 Home 16 Home Membrane button 16 Screen Saver 17 Alarms 18 Alarms Membrane button 18 Configuration 21 Config Membrane button 21 NumPad Page 22 Date and Time Page 22 User Login Page KeyPad Page 23 Advanced Configuration Page 24 Details of the Advanced Configuration Page 24 Volt Current Calibration 24 Timers Page 26 Inputs Outputs Configuration 27 Inputs Out...

Page 4: ... Details of the Debug Page 35 Calibration 35 IO Debug 36 Inputs Outputs Debug 36 Interlock Lockout 36 History 38 History Membrane button 38 Details of the History Page 39 Events Page 39 Download to USB Device 39 The Statistics 41 All Time Statistics 41 Technical Documents 42 ...

Page 5: ...are available as combination automatic non automatic METHODS OF STARTING MANUAL START The automatic engine cranking sequence can be started by pressing the START push button on the ViZiTouch REMOTE MANUAL START The engine can be started from a remote location by momentarily closing a contact of a manual push button OPERATE MANUAL START TEST The engine can be started by using this pushbutton after ...

Page 6: ...ys possible in any running condition and is done by pressing the Stop pushbutton for 8 seconds This will activate the Auto Mode Bypass stopping the engine and preventing the engine from starting automatically Use only for maintenance operations ...

Page 7: ...ded Controllers must be installed inside a building and they are not designed for outside environment The paint color may change if the controller is exposed to ultraviolet rays for a long period of time Mounting The fire pump controller shall be mounted in a substantial manner on a single incombustible supporting structure Wall mounted controllers shall be attached to the structure or wall using ...

Page 8: ...all be powered by a dedicated source protected by a fuse or circuit breaker Verify the label on the cabinet to select the correct protection Always follow this procedure when connecting or disconnecting the controller Connect both batteries before connecting the AC power Disconnect the AC power before disconnecting the batteries Disconnecting the batteries while the AC is connected may result in s...

Page 9: ...sed N Not Used O Not Used P Not Used Q Not Used R Not Used S Not Used T Not Used U Engine Terminals The terminals are numbered according to the standard 1 FS fuel solenoid valve energized to start 2 Not used 3 Not used 4 Not used 5 Not used 6 B1 battery 1 positive 8 B2 battery 2 positive 9 C1 start contactor 1 10 C2 start contactor 2 11 GND Ground 12 ST stop fuel solenoid valve ETS energized to st...

Page 10: ... rating label is the most important label It must be read carefully to ensure the compatibility between the controller and the installation Open the controller s door and verify all circuit breakers are in the lower OFF position ...

Page 11: ...he Terminal Strip Descriptions in the manual Secure with the appropriate torque as indicated on the torque label and verify all connections Connect the AC main lines and ground to the AC terminals in the controller Activate the disconnect switch if present and all breakers by setting them to the on position The controller will boot up for the first time ...

Page 12: ... is now visible Click on the padlock button to log in with your password If needed read the User Login KeyPad section for more information on how to enter your password Once a valid password is confirmed the Config page will be visible again with the padlock showing that it is open the actual user security level Once the configuration is done click on the Home membrane button The First Setup page ...

Page 13: ...oceed with the download step to save the report Press the home page button to verify that the displayed values are correct The First Start up is now completed The controller is fully installed and configured ...

Page 14: ...ing conditions are gone K OPERATE START TEST PUSH BUTTON The engine can be started by using this pushbutton after a Fail to Start alarm after an automatic start followed by a stop and during the first setup procedure The last method will not activate the Fuel Solenoid relay therefore creating an intentional Fail to Start This method of starting will activate both cranking starters L Contextual nav...

Page 15: ...emain unchanged after 24 hours The alarm bell automatically stops ringing if alarm conditions are not present anymore Note other external conditions may trigger optional conditions depending of the factory settings Verify drawings affixed inside the cabinet Default Conditions Engine Overspeed Engine Low Oil Pressure Engine High Coolant Temperature Engine Fail to Start Battery Failure 1 2 DC Failur...

Page 16: ...nd time adjustable in the Configuration page B Battery charger state It may become one of three colors and also explicitly describes the current battery charger state POWER UP Green BULK Green OVER_CHARGE Green FLOAT Green CHARGER_FAIL Red NO_AC Red BATTERY_FAIL Green An orange rectangle between the battery and the charger will appear periodically It is the boost mode This charging mode enables th...

Page 17: ...starting activated by remote equipment Alternative current failure Alternative current failure will count the time following an AC Failure and at the end of a predetermined timer will start the engine with an Alternative current failure request when this option is enabled A red capsule will indicate the reason why the motor is not running despite the fact that a request is being made Possible caus...

Page 18: ...activate the alarm bell for 3 seconds The table displays system events Date and Time Date and time stamp of the alarm in the YYYY MM DD format Message Alarm message State OCCURED or ACTIVE Color Code Red The event is an alarm Yellow The event is a warning Complete list of alarms Common Alarms Engine Trouble The Engine Trouble common alarm is active when one or more of these conditions are active E...

Page 19: ...er Water Res Low Activates if the Water Reservoir Low contact input is triggered or if the analog readout of the water reservoir is enabled and is lower than the water reservoir low set point in the Water Level sensor page Water Res Empty Activates if an external contact triggers the optional Water Reservoir Empty input Main Relief Valve Open Activates if an external contact triggers the optional ...

Page 20: ...triggers the bell If this alarm persists for more than 1 minute the controller will reboot to try and fix the problem I O Expansion Communication Error Activates if no communication with the Expansion I O board could be established for 15 seconds Communication System Failure Activates when the communication task has stopped responding This alarm condition is critical and will be followed by a cont...

Page 21: ... padlock again when you have concluded your operation Access Level 0 The Advanced button activates the advanced configuration pages Date and Time adjustment are accessed by pressing the clock Refer to the Date and Time page for more information Access Level 1 Inside the left box the engine speed parameters can be set Adjustment of the Minimum and the Maximum of the speed gauge displayed on the Hom...

Page 22: ... if the value entered is invalid and the OK button will be black indicating that the value is out of range The MIN and MAX show the range of values accepted for that particular parameter The X button allows the user to cancel editing the value The back arrow erases the last entered number and the CA button clears the whole text field Simply click the OK button once the value is set Date and Time P...

Page 23: ...ecurity level by entering a password If the password is valid the text field will turn green and if it is invalid the text field will turn red A X button appears in the text field as soon as a character is entered allowing for a quick erase of the written password If the password is invalid for a consecutive number of times the user will be redirected to the Service Dealer page allowing the user t...

Page 24: ...shown in the grey box surrounded by a black dotted line Each time one of these sensors is installed the other will turn orange preventing the dual installation of these sensors All buttons are set to security Level 0 except Update Program which is set at Level 1 security Details of the Advanced Configuration Page Volt Current Calibration Config Advanced Calibration Voltage Current This page is use...

Page 25: ...rminals around 8800 mA Write the measured value in the second text field and press the second read button Finally press the COMPUTE button to complete the calibration Repeat for the second battery linked to CB4 Breaker and terminals 8 and 11 This page is used to adjust the calibration of the battery test Number of Missing Test Before Alarm It is the number of consecutive fail test that must occurr...

Page 26: ...Charger 1 2 Power Supply Voltage Reference This is the voltage that is applied by the battery charger in power supply mode no battery connected To measure this voltage the battery must be disconnected Timers Page Config Advanced Timers1 2 Most common timers for fire pump control can be configured here Note that any timer set to 0 will remove the delay in the decision process Access level 1 Engine ...

Page 27: ... assignation of 3 programmable inputs by pressing on the signal name If the Deluge Valve signal is selected it will be assigned as a normally closed input Proceed with caution as this may cause the engine to start If an alarm signal is chosen it can be configured on the next page Enabled NO NC Audible Importance Alarm or Warning The available signals are Low Fuel Level High Fuel Level Fuel Tank Le...

Page 28: ...of the input signal If the Alarm Bell Icon is enabled the input signal will trigger the Alarm Bell If the Alarm Icon is enabled the input signal will be treated as an alarm if not as a warning As on the output page the buttons at the top allow for an easy navigation between all available inputs of the diesel board Output The configuration is performed by pressing on the square box located beside o...

Page 29: ...e Alarm Bell Icon is Enabled the input signal will trigger the Alarm Bell If the Alarm Icon is Enabled the input signal will be treated as an alarm if not as a warning As on the output page the buttons at the top allow for an easy navigation between all available inputs of the diesel board Output The configuration is performed by pressing on the square box located beside one of the signal needed T...

Page 30: ...er An automatic controller will respond to automatic start requests like a pressure drop announced by a pressure transducer or a pressure switch a deluge valve signal or a remote automatic start trigger A non automatic controller will only start the engine on manual requests 2VIZ004 2VIZ016 These refer to older version of the IO Diesel Board If the controller hosts one of these version the corresp...

Page 31: ...The Factory Settings reset will restore the controller to its original factory configuration and service state This means that the first service will be undone automatic mode settings as well as the controller s Homepage will be deactivated until First Service is completed again Please refer to the Quick Start Up guide for more information on how to perform the First Start Up and how to complete t...

Page 32: ...P inputs on the I O Board The first small green line and small red line on the gradations shows the Set point of the Engine Run Signal When the engine runs with a speed above this threshold the ViZiTouch will consider it is running and when it slows down under the red line it will be considered stopped The second red line usually set high on the gauge represents the Overspeed threshold If the engi...

Page 33: ...ine Run signal set reset points preventing the Engine Run signal to toggle too fast Reset should be at least 300 RPM lower than the Set point I Engine Coolant Temperature The Engine coolant temperature analog input gives the possibility to support engine with no electronic Low High Engine Temperature switch The sender must be connected to the AI5 analog inputs on the I O Board The first small gree...

Page 34: ...ween the and the IN inputs of the corresponding analog input J Engine Oil Pressure The Engine Oil Pressure analog input gives the possibility to support engine with no electronic Low Oil Pressure switch The sender must be connected to the AI3 analog inputs on the I O Board The first small green line and small red line on the gradations shows the Set point of the Low Oil Pressure Signal It is activ...

Page 35: ... below the set point The second small green line and small red line on the gradations shows the Set point of the High Fuel Level Signal It is active if the Level goes above the set point The rectangle box below the gauge displays the actual value Pressing on the gauge will bring the user to the Config Advanced Fuel Level page The left section is use to show the Installed state of the Fuel Level Se...

Page 36: ... Advanced Debug Expansion The small white circle beside each signal is a representation of its state If the white circle is filled with a green dot then the signal is activated The first element in the left column is the indication of whether or not the optional Expansion board is installed In the box the corresponding Expansion board number is displayed Comparing between these software signals an...

Page 37: ...ent the start stop mode Shutdown Engine If enabled the lockout signal will also act as a shutdown and will stop the engine if it is running Interlock is an Output that prevents a second engine from starting Enable in emergency If checked this option will activate the output interlock on an Emergency start Enable in manual mode If checked this option will activate the output interlock on a Manual s...

Page 38: ...ate and time of occurrence as well as a brief description of the event Download to USB Device This button leads to the Download to USB Device page which allows the user to download information including the user manual drawings logs statistics and configuration All Time Statistics This button leads to the All Time Statistics page which displays the date and time of the first power up the date and ...

Page 39: ... visit the Download to USB Device page and select Events This method will generate a file containing all events logs in the ViZiTouch history The contextual navigation pad is implemented in this page It allows quick navigations functions like previous page next page first page and last page As always clicking on the Navigation Pad Icon in the lower right corner of the screen will pop up the Naviga...

Page 40: ...d logs All logs files that were archived using the Archive copied files square button The purpose of archiving files is to free up memory on the ViZiTouch by archiving older log files Logs All logs are currently available in the ViZiTouch memory A Comma Separated Values or csv file is created every day and is named accordingly Most software in modern computers will be able to read and interpret th...

Page 41: ...was done All dates are in the YYYY MM DD format and all time references are in the HH MM SS format First Power Up Date and time of when the controller was first powered up First Start Up Date and time of when the controller s first start up was completed On Time Total duration of controller powered on since the first power up In Day Hour Minutes ...

Page 42: ... for more details AC Failure Make sure both batteries are connected and all circuit breakers are in On position Switch Circuit Breaker 1 CB1 and Circuit Breaker CB2 in Off position Disconnect J44 from the I O board Water Reservoir Empty Put a jumper between Water Reservoir Empty input and ground See drawing for more details High Water Level Disconnect Water Level connector Depending of your sensor...

Page 43: ...r negative pin right and signal pin middle of this connector See drawing for more details Battery 1 Failure Disconnect 6 engine wire See drawing for more details Battery 2 Failure Disconnect 8 engine wire See drawing for more details Weak Battery 1 You need to be logged in to modify these settings Press Config button On the membrane Go to Config Advanced Factory Settings 2 Change Weak Battery 1 se...

Page 44: ...engine See drawing for more details IO Diesel Communication Error Press Reset button of the Diesel IO Board Small button close to the phone jack IO Expansion 1 Communication Error Press the Reset button of the Expansion 1 IO Board Small button close to the phone jack IO Expansion 2 Communication Error Press the Reset button of the Expansion 2 IO Board Small button close to the phone jack IO Expans...

Page 45: ... activator for electrical contactor 002955393 0001 2 AE Mechanical activator for electrical contactor Patent pending AE Mechanical activator for electrical contactor Patent pending CA Fire pump digital operator 163254 US Fire pump digital operator interface D770313 AE Fire pump digital operator interface Patent pending EP Fire pump digital operator interface 002937250 0001 CA System and method for...

Page 46: ...ne using liquid tight conduit and connectors 6 With the Fire Pump Controller door open visually inspect for any drill chips dirt or foreign objects in the bottom of the enclosure loose wires broken components and general proper electrician workmanship 7 Verify that the correct AC voltage is supplied to the controller by taking a voltage reading at the L N 220 240 terminals 8 Verify that the termin...

Page 47: ...___________ Date __________________________________________ Witnessed By __________________________________________ Comments ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ _______________________________________________...

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