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THANK YOU FOR PURCHASING  THE VERY FIRST 

TORQUE/TENSION SYSTEM AND THE VERY FIRST 

HANDS-OFF  BOLTING TOOLS IN THE WORLD!!!

 

 

 
 

FREE  SAFETY TRAINING: 

PLEASE READ  THE SAFETY INSTRUCTIONS HEREIN.

 

To ensure safe  tool  operation,  please request  a FREE  Safety  Training  prior  to  use by  calling  your 
local  TORC, LLC. Representative  1-888-444-8672 or  www.TORC.com. We recommend  one Safety 
Training  every  6  months.  These trainings  are free  of  charge.  Just  call  us.

 

 

 

SYSTEM INSPECTION: 

Prior to  any  use,  please inspect  the  entire  tool  system,  including  hoses, 

gauge, sockets  and backup  wrenches.  Do not  use kinked  hoses,  oversized  or heavily  worn  sockets, 
backup  wrenches,  damaged tools,  pumps,  connectors  or gauges.  Connect  system  to  operate  from

 

a safe  distance.  Ensure fasteners  are in good  shape. Check tool  function  with  drive  or hex ratchet 
turning  in one direction  only  and check  out  gauge from  a safe  distance  that  needle is on zero at  no 
pressure and at  10,000 psi at  high  pressure.  Keep high  pressure on and check  system  visually  for 
leaks.  Please keep in mind  that  hydraulic  tools  are very  strong  and work  at  high  pressure.

 

 

 

HANDS-OFF  BOLTING: 

The tool  you  have purchased  permits  hands-free  operation  from  a safe 

distance  in conjunction  with  a Safety  Washer.  We recommend  the  use of  a Safety  Washer to  avoid 
finger-pinching, over-crowded  sites  and  to  ensure  hands-off bolting   on  all  vertical and

 

inverted  applications,  while  eliminating  improvising  and the  use of  reaction  members  or  backup 
wrenches.

 

 

 

HANDS-FREE WASHER APPLICATION: 

Make  sure the  drive  and the  tool  are locked  on securely.

 

 

 

FREE  ANNUAL TOOL INSPECTION: 

With  the  purchase  of  TORC, LLC., you  have the  right  to  a FREE 

annual tool  inspection,  which  includes  free  seals, springs  and connectors  and free  lubrication.  In 
case of  damaged or  worn   parts, the  first  inspection within   13   months of  purchase is  free  of 
charge

Thereafter,  you  will  be informed  of  any cost  prior  to  replacement.  Any  part  replaced and 

charged  by us will  be sent  to  you  for   your  inspection  upon  request  when  P.O. is issued.

 

 

 

FREE LOANER  TOOLS: 

In case of  tool  failure  during  the  warranty  or rental  period,  please contact 

your  local  TORC, LLC. Agent  for  a free  loaner tool  - 24/7.

 

 

 

HOSE REPLACEMENT: 

We recommend  replacing  hydraulic  hoses and oil  every  (3)  three  months.

 

 
 

PLEASE WEAR REQUIRED SAFETY ATTIRE 

and use common  sense during  operation.

 

 
 

HELP: 

If  you  require any further  assistance,  please call  your  local  TORC, LLC. Representative  or

 

1-888-444-TORC (1-888-444-8672),  on the  web  at  www.TORC.com - 24/7!  

It’s live!

 

 
 
 

 

PLEASE REVIEW  THESE  SAFETY 

TIPS BEFORE EVERY  TOOL USE

 

 
 
 

 

No. Safety  1-2-1009

 

Summary of Contents for TTZ-1

Page 1: ...TTZ SERIES OPERATIONAL AND SPARE PARTS MANUAL MAN TTZ 2013...

Page 2: ...rmance or use of this material It is further recommended that the end user or repair technician insure they have obtained and are familiar with the latest revision of the manual for the equipment outl...

Page 3: ...fe distance in conjunction with a Safety Washer We recommend the use of a Safety Washer to avoid finger pinching over crowded sites and to ensure hands off bolting on all vertical and inverted applica...

Page 4: ...tem 3 3 Inserting the Ratchet Link 3 5 Setting Torque 3 5 Setting Pressure 3 6 Applying Torque 3 7 Operating the Torque Machine 3 8 Loosening Procedures SECTION IV TORC LLC POWER PACKS 15 4 1 General...

Page 5: ...your TORC LLC equipment Free semi annual training Free annual tool inspection Free loaner tools in case of failure Free engineering assistance by calling 1 888 444 TORC Your local TORC LLC office was...

Page 6: ...operation If the tool must be held or steadied during operation use alternative means of securing the tool to the application GUARD AGAINST ELECTRIC SHOCK Ensure the pump is properly grounded and the...

Page 7: ...ainer are fully and securely engaged PRIOR TO USE Cycle tool to ensure proper function Locate a solid secure reaction point Be sure the reaction arm retain ing clamp is fully engaged Be sure the hydra...

Page 8: ...ids on the pump With a welding rod Allen key or similar device push in on the ends of both solenoids each in turn and the residual pressure will be released All fittings will then be hand tight again...

Page 9: ...tors may spark Do not operate in an explosive atmosphere or in the presence of conductive liquids Use an air motor pump Instead 2 4 Air Connections Ensure that you have sufficient air flow in cfm to o...

Page 10: ...calibration facility whose program is traceable to the National Institute of Standards and Technology N I S T Using a calibrated gauge enhances the accuracy of your TORC System 3 2 Connecting the Syst...

Page 11: ...ormal flange type applications Before operating the tool place the tool with the low clearance link on the nut to be tightened loosened If the reaction block abuts against an adjacent nut or to some o...

Page 12: ...onversion table applicable to the tool which you intend to use An example of finding the desired torque required is as follows Assume you are going to use a TORC LLC TTZ tool to torque a 1 1 4 bolt to...

Page 13: ...T handle This sets pump pressure which determines torque tool output 7 Once your target pressure is set and locked cycle the pump once more to ensure that your pressure setting did not change as you t...

Page 14: ...linder The tool will automatically reset itself and the operator will hear an audible click indicating he can again push the remote control button and the socket will turn Each time the cylinder is ex...

Page 15: ...es or fittings without first unloading the wrench Unplug the electrical cord of the pump and open all hydraulic controls several times to ensure that the system has been depressurized If the system in...

Page 16: ...secure before operating The use of a pressure gauge is required for normal pump operation Mounted on the manifold the gauge permits the operator to monitor the load on the wrench 114 calibrated gauge...

Page 17: ...hould be performed more frequently Hydraulic Hoses Hoses should be checked for cracks and leaks after each job Hydraulic fittings can become plugged with dirt and should be flushed periodically Quick...

Page 18: ...rnal leakage and replacement is necessary Should the gauge fill with hydraulic oil it indicates internal failure and it should be discarded Filter on Pump The filter should be replaced twice a year in...

Page 19: ...p motor to reservoir slide Pump motor to the side turn pump on and while holding down on the button put your finger on the dump tube round tube under the directional control valve if you feel pressure...

Page 20: ...t will not take successive strokes 1 Broken or otherwise inoperative drive segment I or spring 2 Cylinder not retracting completely 3 Linkage between piston rod and drive plates is broken 1 Replace dr...

Page 21: ...n Pump heats up on the advance stroke after the cylinder has reached end of stroke this causes a lot of oil to go through a very small hole in relief valve causing heat build up Have operator release...

Page 22: ...the set screw positioned between the couplings on the uni swivel Continue to tighten until the flow stops plus a quarter turn TEST 5 THIS TEST SHOULD BE RUN PRIOR TO EVERY USE OF A TORC LLC TOOL Conn...

Page 23: ...10 TTZ 12 10 TTZ 30 10 10 UNISWIVEL ASSEMBLY N A TTZ 002 TTZ 004 TTZ 004 TTZ 004 TTZ 020 11 SAFETY CAP RETAINING RING N A TTZ 02 504 TTZ 04 504 TTZ 04 504 TTZ 04 504 TTZ 04 504 12 SAFETY CAP N A TTZ2...

Page 24: ...4 38 9A SIDE PLATE SCREW TOP TTZ 01 51 TTZ 02 51 TTZ 04 51 TTZ 08 51 TTZ 14 51 9B SIDE PLATE SCREW REAR TTZ 01 51 TTZ 02 51 TTZ 04 51 TTZ 08 51 TTZ 14 49 10 DRIVE SEGMENT SPRING TTZ 01 27 TTZ 02 27 TT...

Page 25: ...0 SLIM TTZ 04 20 SLIM TTZ 08 20 SLIM 5 SEGMENT SPHERE TTZ 02 21 TTZ 04 21 TTZ 08 21 6 DRIVE SEGMENT SPRING TTZ 02 27 TTZ 04 27 TTZ 08 27 7 DRIVE RATCHET SLIM TTZ 02 28 SLIM TTZ 04 28 SLIM TTZ 08 28 SL...

Page 26: ...1 09 1 06 0 94 TTZ 2 1 2 3 8 1 870 ft lbs 0 38 6 97 3 73 1 09 1 25 1 13 TTZ 4 1 7 16 3 1 8 4 292 ft lbs 0 51 9 20 5 51 1 68 1 67 1 50 TTZ 8 2 3 7 8 9 000 ft lbs 0 72 11 62 6 53 1 68 2 10 1 89 TTZ 14 2...

Page 27: ...mm 2 535 Nm 97 mm 177 0 mm 94 7 mm 27 7 mm 31 8 mm 28 7mm TTZ 4 36 80 mm 5 815 Nm 12 9 mm 233 7 mm 140 0 mm 42 7 mm 42 4 mm 38 1mm TTZ 8 50 100 mm 12 195 Nm 18 3 mm 295 1 mm 165 9 mm 42 7 mm 53 3 mm 4...

Page 28: ...FOR MAINTENANCE IN EVERY INDUSTRY Characterized by PERFORMANCE Durability and Looks 124 Allegheny Road Mt Bethel PA 18343 USA Tel 1 888 444 TORC 8672 E Mail INFO TORC COM...

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