Toolex MIG-200, Instruction Manual

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raise the Swing Arm (2a)
4. Keep tension on the Welding Wire, and guide at least 12 inches of Wire into the Wire
Feed Leader (3a).
5. Lower the Swing Arm (2a) on the Wire Feed Assembly. Lower and tighten the
Tension Adjusting Knob (1a). Once the Wire is held in place, you may release it.
6. Lay the Torch Cable out in a straight line so that the Welding Wire moves through it
easily.
Press the manual wire feeder knob (4a), the welding wire will keep running through the
torch. Then cut off any excess Welding Wire over 1/2 inches.
OPERATION
Note: Before beginning, please read and understand all the safety precautions
staring on page 1 and especially the section “Specific Safety Rules” starting on
page 3.
MIG Welding
1. Place the MIG welding unit no closer than six feet from the work piece to be welded
2. Connect the MIG torch control, cable plug as shown on page 10. Twist to lock in
place.
Plug in the Grounding Cable into the Ground Connector on the upper of the unit front.
Twist to lock.
3. Securely place the clamping end of the Grounding Cable Clamp to a part of the work
piece or metal table that is clean of paint, oil, or dirt. Clamp as close as possible to the
work piece without damaging the cable during welding.
4. Assembly wire feeder according page 11.and keep Welding Wire over 1/2 inches over
the torch. Then assembly the torch well.
5. Assemble the desired accessories and tips inside the tip of the MIG Torch handle.
Insert the Contact Tip (2b) onto the Welding Wire and screw it firmly into the Head
Tube (3b) of the Torch Handle. Replace the Nozzle (1b), and cut off any excess
Welding Wire over 1/2 inches.
6. Connect a hose and coupling from the gas regulator on a CO
2
gas tank (none
included) to the CO
2
Gas Inlet on the back of the unit. Follow the gas cylinder
manufacturer’s instructions for set-up and use.
7. Put the metal to be welded on the metal weeding-cutting table. Ensure the metals to
be welded are clean, so good welding efficiency can be promised.
8. Verify that the Power Switch is in the off position, and then connect the power cord
into an appropriate outlet and turn the welder ON. The Power Light” will