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19

INSTRUCTION MANUAL FOR WIRE WELDING MACHINE

IMPORTANT:  BEFORE STARTING THE EQUIPMENT, 
READ THE CONTENTS OF THIS MANUAL, WHICH 
MUST BE STORED IN A PLACE FAMILIAR TO ALL US-
ERS FOR THE ENTIRE OPERATIVE LIFE-SPAN OF THE 
MACHINE. THIS EQUIPMENT MUST BE USED SOLELY 
FOR WELDING OPERATIONS.

 1  SAFETY PRECAUTIONS

WELDING AND ARC CUTTING CAN BE HARM-
FUL TO YOURSELF AND OTHERS. The user 

must therefore be educated against the hazards, summa-
rized below, deriving from welding operations. For more 
detailed information, order the manual code 3.300.758

ELECTRIC AND MAGNETIC FIELDS - May be dangerous.

• Electric current following through any con-
ductor causes localized Electric and Magnetic 
Fields (EMF). Welding/cutting current creates 

EMF fields around cables and power sources.

 The magnetic fields created by high currents may affect 

the operation of pacemakers. Wearers of vital electronic 
equipment (pacemakers) shall consult their physician be-
fore beginning any arc welding, cutting, gouging or spot 
welding operations.

  Exposure  to  EMF  fields  in  welding/cutting  may  have 

other health effects which are now not known.
• All operators should use the followingprocedures in or-

der to minimize exposure to EMF fields from the welding/

cutting circuit:
-   Route the electrode and work cables together 
-   Secure them with tape when possible.
-   Never coil the electrode/torch lead around your body.
-   Do not place your body between the electrode/torch   
  lead and work cables. If the electrode/torch lead   
  cable is on your right side, the work cable should also  
  be on your right side.
-   Connect the work cable to the workpiece as close as  
  possible to the area being welded/cut.
-   Do not work next to welding/cutting power source.

EXPLOSIONS

• Do not weld in the vicinity of containers under 
pressure, or in the presence of explosive dust, gas-
es or fumes. 

• All cylinders and pressure regulators used in welding op-
erations should be handled with care.

ELECTROMAGNETIC COMPATIBILITY.
This machine is manufactured in compliance with the in-
structions contained in the standard IEC 60974-10 (CL. 
A), and must be used solely for professional purposes 
in an industrial environment. There may be potential 

difficulties  in  ensuring  electromagnetic  compatibility  in 

non-industrial environments. 

HIGH FREQUENCY

• High frequency (H.F.) can interfere with radio 
navigation, safety services, computers, and 
communications equipment.

• Have only qualified persons familiar with

electronic equipment perform this installation.

• The user is responsible for having a qualified electrician 

promptly correct any interference problem resulting from 
the installation.

• If notified by the FCC about interference, stop using the 

equipment at once.
• Have the installation regularly checked and maintained.
• Keep high-frequency source doors and panels tight-
ly shut, keep spark gaps at correct setting, and use 
grounding and shielding to minimize the possibility of in-
terference.

DISPOSAL OF ELECTRICAL AND ELECTRONIC 
EQUIPMENT.
Do not dispose of electrical equipment together 

with normal waste!In observance of European Di

-

rective 2002/96/EC on Waste Electrical and Electronic 
Equipment and its implementation in accordance with 
national law, electrical equipment that has reached the 
end of its life must be collected separately and returned 
to an environmentally compatible recycling facility. As the 
owner of the equipment, you should get information on 
approved collection systems from our local representa-
tive. By applying this European Directive you will improve 

the environment and human health!

IN CASE OF MALFUNCTIONS, REQUEST ASSISTANCE 
FROM QUALIFIED PERSONNEL.

1.1 WARNING LABEL

Summary of Contents for SYNSTAR 330 TS

Page 1: ...Do not weld in the vicinity of containers under pressure or in the presence of explosive dust gas es or fumes All cylinders and pressure regulators used in welding op erations should be handled with care ELECTROMAGNETIC COMPATIBILITY This machine is manufactured in compliance with the in structions contained in the standard IEC 60974 10 CL A and must be used solely for professional purposes in an ...

Page 2: ...cycle expresses the percentage of 10 minutes during which the welding ma chine may run at a certain current without overheating I2 Welding current U2 Secondary voltage with I2 current U1 Rated supply voltage 1 50 60Hz Single phase 50 or 50 Hz power supply I1 Max Max absorbed current at the corresponding I2 current and U2 voltage I1 eff This is the maximum value of the actual cur rent absorbed cons...

Page 3: ... programs 7 FITTING This is where the gas hose from the TIG torch is to be connected 8 CONNECTOR This is where the control cable of the Push Pull welding torch is connected 9 SOCKET Socket where you must connect the earth cable connector in Tig welding 16 SOCKET to which you should connect the electrode holder in MMA welding or the TIG torch power connector 4 CONTROLS LOCATED ON REAR PANELS 21 11 ...

Page 4: ... UP Position the welding machine so as to allow the free circulation of air inside and as much as possible prevent metal or other dusts from penetrating The machine must be installed by professional personnel All the connections must be performed in compliance with applicable standards IEC CEI EN 60974 9 and with accident prevention laws Make sure the power supply voltage corresponds to the weldin...

Page 5: ...e secured tightly to the cylinder to prevent dangerous tilting Connect the gas hose to the outlet of the pressure regulator Open the side door Connect the power cord to the socket 4 and through the clamp to the workpiece Connect the earth lead clamp 4 to the piece to be welded Fit the wire coil on the support inside the compartment The coil must be fitted so that the wire unwinds in an anticlockwi...

Page 6: ...th wheels with out brake do not position it on sloping planes to prevent machine tilting or uncontrolled movement 6 DESCRIPTION OF THE TOUCH SCREEN 1 DISPLAY FUNCTIONS When the machine is switched on for a few moments the dis play shows the article number of the machine the serial number the Firmware version the date of the Firmware de velopment and the release number of the synergic curves table ...

Page 7: ...rrent The duration of this current can also be adjusted from 0 1 to 10 seconds of the Crater filling time To adjust the values of connection time crater filling cur rent and crater filling time enter the main menu by select ing key F MENU and enter the process parameters menu Turn knob 2 to select the parameter press it to enter the regulation screen and turn it to adjust the value Press the key D...

Page 8: ...inger To adjust the value just turn the knob 2 E 0 0 Arc Correction To modify the arc length select it with your finger To ad just this value just turn the knob 2 FMENU Menu To use this function select it with your finger By selecting it you enter the Main Menu Process SELECTION OF THE WELDING PROCESS MIG TIG OR MMA After having selected the MIG welding process with knob 2 you can select the arc t...

Page 9: ...and the Connection time To adjust these parameters see chapter Start Mode Press the key DEF to reset the factory set pa rameters CRA final crater filling Turn the knob 2 to select the parameter and confirm the selection by pressing the knob When selecting CRA on ON the screen displays the Connection time the Crater filling current and the Crater filling time To adjust these parameters see chapter ...

Page 10: ...the speed change in m min The speed change determines the sum and the sub traction of m min from the reference speed described above Parameters being the same when the number increases the mesh is wider and penetration is deeper Duty cycle The double level time expressed as a per centage is the higher speed current time as compared to period duration Parameters being the same it de termines the me...

Page 11: ...near Turn the knob 2 to select the parameter and confirm the selection by pressing the knob The value is adjusted by turning the knob 2 To confirm the selection press knob 2 or the key Press the key DEF to reset the factory set parameters This function will be displayed on the screen only after this accessory is assembled inside the power supply Maximum inching The purpose is to stop the welding m...

Page 12: ... the key SAVE The saved string shows the process the type and the diameter of the wire Before saving the working program you may select the number under which you want to save it by simply turning the knob 2 onto the selected number The job screen shows the job knob SAVE and two ad ditional buttons COPY and DEL if you press the first button you can copy any save any job program and save it again o...

Page 13: ...the welding torch trigger is released this current connects to the welding current which is kept till the welding torch trigger is pressed again When the torch trigger is pressed again the welding cur rent will connect to the Crater filling current and it will be maintained until the torch trigger is released Pulsed Can be used in Mode 2T 4T and 3L Pulsed TIG welding In this type of welding curren...

Page 14: ...MIG TIG or MMA see explanation under chapter MIG Process Parameters PROCESS PARAMETERS SELECTION Hot Start It is the time of overvoltage supplied at the arc igni tion time Range from 0 to 100 sec Turn the knob 2 to select the parameter and confirm the selection by pressing the knob To adjust the value simply turn the knob 2 To con firm the selection press knob 2 or the key Press the key DEF to res...

Page 15: ...s of the knob All types of wire diameter and gas that can be used are also shown on a plate inside the mobile side panel Mig Manual For MIG manual welding you must select the type of wire diameter and gas this selection must be made inside the Main Menu and by means of keys process and mate rial For welding using this process you must adjust the wire speed and the welding voltage Pressing the knob...

Page 16: ...de of the machine Avoid the wires coming into contact with moving parts or parts that heat up during operation Fit all the clamps back as on the original machine so as to avoid any contact between the primary and secondary in case of accidental lead breakage or disconnection Also fit the screws back on with the toothed washers as on the original machine ...

Page 17: ...PERSONEEL DENNA DEL ÄR ENDAST AVSEDD FÖR KVALIFICERAD PERSONAL AUTO V TO TMH VMA PROORIVZETAI APOKLEISTIKAV GIA TO EIDIKEUME VNO PROSWPIKO V CODIFICA COLORI CABLAGGIO ELETTRICO WIRING DIAGRAM COLOUR CODE A NERO BLACK B ROSSO RED C GRIGIO GREY D BIANCO WHITE E VERDE GREEN F VIOLA PURPLE G GIALLO YELLOW H BLU BLUE K MARRONE BROWN J ARANCIO ORANGE I ROSA PINK CODIFICA COLORI CABLAGGIO ELETTRICO WIRIN...

Page 18: ...188 SCHEMA ELETTRICO GENERATORE ART 388 ART 388 POWER SOURCE WIRING DIAGRAM ...

Page 19: ...189 SCHEMA ELETTRICO CARRELLO TRAINAFILO ART 388 ART 388 WIRE FEED UNIT WIRING DIAGRAM ...

Page 20: ...5 5 48 38 44 4 39 ART 388 La richiesta di pezzi di ricambio deve indicare sempre numero di articolo matricola e data di acquisto della macchina posizione e quantità del ricambio When ordering spare parts please always state the ma chine item and serial number and its purchase data the spare part position and the quantity ...

Page 21: ...SCHEDA COVER 34 CARTER DI PROTEZIONE PROTECTION CASE 35 CARTER DI PROTEZIONE PROTECTION CASE 36 CAVO MASSA EARTH CABLE 37 PANNELLO ANTERIORE FRONT PANEL POS DESCRIZIONE DESCRIPTION 38 PRESA SOCKET 39 CAVALLOTTO CU JUMPER CU 41 SUPPORTO MANICO HANDLE SUPPORT 43 MANICO HANDLE 44 TAPPO CAP 48 CONNESSIONE GENERATORE POWER SOURCE CONNECTION 49 SUPPORTO SUPPORT 50 SUPPORTO SUPPORT 51 SUPPORTO SUPPORT 52...

Page 22: ...R PROTECTION 222 CIRCUITO ALIMENTATORE SUPPLY CIRCUIT 223 RACCORDO FITTING 224 ELETTROVALVOLA SOLENOID VALVE 225 RACCORDO FITTING 226 PULSANTE SWITCH 227 PORTA BOBINA COIL SUPPORT 228 PANNELLO POSTERIORE BACK PANEL 229 SUPPORTO RUOTE WHEELS BRACKET 230 CONNESSIONE CON CONNETTORE CONNECTOR POS DESCRIZIONE DESCRIPTION 231 TAPPO CONNETTORE CAP 232 SPINA PLUG 233 SUPPORTO MANICO HANDLE SUPPORT 234 MAN...

Page 23: ...7 210 208 209 215 214 217 213 219 207 211 218 245 244 243 242 241 240 246 239 221 222 212 220 226 251 224 225 227 234 233 230 231 232 228 236 238 235 237 255 254 243 258 257 259 260 223 256 229 253 CARRELLO TRAINAFILO PER ART 388 WIRE FEED UNIT FOR ART 388 ...

Page 24: ...D WHEEL 107 TAPPO CAP 108 SUPPORTO RUOTE WHEELS BRACKET 109 RUOTA PIROETTANTE SWIVELING WHEEL POS DESCRIZIONE DESCRIPTION 110 SUPPORTO MONTANTE PILLAR BRACKET 111 SUPPORTO GENERATORE POWER SOURCE SUPPORT 112 PANNELLO INTERNO INSIDE PANEL 113 PANNELLO CHIUSURA LID 114 APPOGGIO REST 115 SUPPORTO CAVI CABLES SUPPORT 116 SUPPORTO SUPPORT 117 VOLANTINO HAND WHEEL 118 TAPPO CHIUSURA CLOSING CAP CARRELLO...

Page 25: ...195 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 117 116 115 118 118 CARRELLO DI TRASPORTO PER ART 388 TROLLEY FOR ART 388 ...

Page 26: ...196 CEBORA S p A Via Andrea Costa 24 40057 Cadriano di Granarolo BOLOGNA Italy Tel 39 051 765 000 Fax 39 051 765 222 www cebora it e mail cebora cebora it ...

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