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172-65286MA-03  (DC3S-L)    6  Oct  2021

 

Safety Considerations

 

 

Read this section carefully before use and be sure to follow the instructions. 

 

Installation, inspection, maintenance, repairs, disassembly, adjustment and 
valve opening/closing should be carried out only by trained maintenance 
personnel

.

 

 

The precautions listed in this manual are designed to ensure safety and prevent 
equipment damage and personal injury. For situations that may occur as a result 
of erroneous handling, three different types of cautionary items are used to 
indicate the degree of urgency and the scale of potential damage and danger:   
DANGER, WARNING and CAUTION. 

 

The three types of cautionary items above are very important for safety: be sure 
to observe all of them as they relate to installation, use, maintenance, and repair. 
Furthermore, TLV accepts no responsibility for any accidents or damage 
occurring as a result of failure to observe these precautions.

 

Symbols 

 

Indicates a DANGER, WARNING or CAUTION item. 

 

Indicates an urgent situation which poses a threat of death or 
serious injury 

 

Indicates that there is a potential threat of death or serious injury 

 

Indicates that there is a possibility of injury or equipment / product 
damage 

 

 

 

DO NOT use for toxic, flammable or otherwise hazardous 
fluids.

 

This product is a separator trap for steam that separates and 
discharges condensate from steam piping systems. Use only for 
steam and/or steam condensate. This product is for intended use 
only. Improper use may result in such hazards as damage to the 
product or malfunctions that may lead to serious accidents.

 

NEVER apply direct heat to the float.

 

The float may explode due to increased internal pressure, causing 
accidents leading to serious injury or damage to property and 
equipment. 

 

 

Install properly and DO NOT use this product outside the 
recommended operating pressure, temperature and other 
specification ranges. 

Improper use may result in such hazards as damage to the product 
or malfunctions that may lead to serious accidents. Local 
regulations may restrict the use of this product to below the 
conditions quoted.

 

DO NOT use this product in excess of the maximum operating 
pressure differential.   

Such use could make discharge impossible (blocked). 

Continued  on  the  next  page 

 

 

DANGER 

 

WARNING 

 

CAUTION 

 

WARNING 

 

CAUTION 

Summary of Contents for DC3S-L

Page 1: ...172 65286MA 03 DC3S L 6 October 2021 Cyclone Separator Trap for Steam DC3S L Copyright 2021 by TLV CO LTD All rights reserved...

Page 2: ...instructions to be sure of using the separator trap properly For use on steam mains and branches the cyclone separator traps use centrifugal force to separate condensate from steam and feature a buil...

Page 3: ...serious injury Indicates that there is a potential threat of death or serious injury Indicates that there is a possibility of injury or equipment product damage DO NOT use for toxic flammable or othe...

Page 4: ...f fluids causing burns other injuries or damage Be sure to use only the recommended components when repairing the product and NEVER attempt to modify the product in any way Failure to observe these pr...

Page 5: ...DESIGN CONDITIONS NOT OPERATING CONDITIONS Valve No is displayed for products with options This item is omitted from the nameplate when there are no options Configuration DO NOT use for toxic flammabl...

Page 6: ...piping scraps dirt and oil Close the inlet valve after blowdown 3 Install the product at the point on the piping where the separation of condensate will have the greatest effect on efficiency For exa...

Page 7: ...al pressure If there is insufficient flow or differential pressure is too large disassemble and check for clogging of the screen If the product should fail it may cause damage to piping and equipment...

Page 8: ...ing the Trap Cover Part During Disassembly During Reassembly Trap Cover Bolt Remove with a socket wrench Consult the table of tightening torques and tighten to the proper torque Trap Cover Remove the...

Page 9: ...groove in the separator body Screen Remove being careful not to bend Place on top of the separator being careful not to bend Wave Spring Remove with the separator Insert into the groove in the separat...

Page 10: ...Exploded View Body Screen Separator Body Gasket Wave Spring Guide Pin Separator Body Body Bolt Float Cover Bolt Spring Washer Float Cover Float Trap Valve Seat Valve Seat Gasket Trap Cover Gasket Tra...

Page 11: ...ds the maximum specified pressure or there is insufficient pressure differential between the trap inlet and outlet Compare specifications and actual operating conditions Steam is discharged or leaks f...

Page 12: ...yond the control of TLV TII or TLV group companies or 6 improper storage maintenance or repair or 7 operation of the Products not in accordance with instructions issued with the Products or with accep...

Page 13: ...ASSEMBLY AND SHIPMENT OF THE DEFECTIVE PRODUCT INJURY TO OTHER PROPERTY DAMAGE TO BUYER S OR THE FIRST END USER S PRODUCT DAMAGE TO BUYER S OR THE FIRST END USER S PROCESSES LOSS OF USE OR OTHER COMME...

Page 14: ...d Nunawading Victoria 3131 Australia Tel Fax 61 0 3 9873 5610 61 0 3 9873 5010 In East Asia 36 Kaki Bukit Place 02 01 02 Singapore 416214 Tel Fax 65 6747 4600 65 6742 0345 Room 5406 No 103 Cao Bao Roa...

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